Claims
- 1. A process for preparing cycloolefin polymers from cyclic and acyclic olefin monomers carried out in a suspension medium using a catalyst system in a reaction space, which comprises separating the residence time of the monomers in the reaction space from the residence time of the catalyst system in the reaction space in which process the polymer is taken from the reactor as a solution.
- 2. The process as claimed in claim 1, wherein the separation of the residence times of the monomers and of the catalyst system is achieved by fixing the catalyst system on a support and by installing a porous partition in the reaction space.
- 3. The process as claimed in claim 2, wherein the fixing of the catalyst and/or of the cocatalyst on the support is carried out under the action of microwaves.
- 4. The process as claimed in claim 2, wherein the average porosity of the partition lies between 0.1 and 50 .mu.m.
- 5. The process as claimed in claim 2, wherein the support materials used are silica gels, aluminum oxides, solid aluminoxane or other inorganic support materials.
- 6. The process as claimed in claim 1, wherein the catalyst system comprises at least one metallocene catalyst and at least one cocatalyst.
- 7. The process as claimed in claim 1,
- wherein the monomers used are from 0.1 to 99.9% by weight, based on the total amount of monomers, of at least one monomer of the formulae I, II, III or IV ##STR14## in which R.sup.1, R.sup.2,R.sup.3, R.sup.4, R.sup.5, R.sup.6, R.sup.7 and R.sup.8 are identical or different and are a hydrogen atom or a C.sub.1 -C.sub.8 -alkyl radical or aryl radical, where identical radicals in the various formulae may have different meanings,
- from 0.1 to 99.9% by weight, based on the total amount of monomers, of a cycloolefin of the formula V ##STR15## in which n is a number from 2 to 10, and from 0.1 to 99.9% by weight, based on the total amount of monomers, of at least one acyclic 1-olefin of the formula VI ##STR16## in which R.sup.9, R.sup.10, R.sup.11 and R.sup.12 are identical or different and are a hydrogen atom or a C.sub.1 -C.sub.8 -alkyl radical, and are polymerized in solution, in suspension, in the liquid cycloolefin monomer or cycloolefin monomer mixture or in the gas phase, at a temperature from -78.degree. to 150.degree. C., at a pressure from 0.5 to 64 bar, in the presence of a supported catalyst system which comprises at least one aluminoxane of the formula VII ##STR17## for the linear type and/or of the formula VIII ##STR18## for the cyclic type, wherein in the formulae VII and VIII R.sup.13 is a C.sub.1 -C.sub.6 -alkyl group or phenyl or benzyl and n is an integer from 2 to 50, and at least one metallocene compound of the formula IX ##STR19## in which M.sup.1 is titanium, zirconium, hafnium, vanadium, niobium or tantalum,
- R.sup.14 and R.sup.15 are identical or different and are a hydrogen atom, a halogen atom, a C.sub.1 -C.sub.10 -alkyl group, a C.sub.1 -C.sub.10 -alkoxy group, a C.sub.6 -C.sub.10 -aryl group, a C.sub.6 -C.sub.10 -aryloxy group, a C.sub.2 -C.sub.10 -alkenyl group, a C.sub.7 -C.sub.40 -arylalkyl group, a C.sub.7 -C.sub.40 -alkylaryl group or a C.sub.8 -C.sub.40 -arylalkenyl group, and
- m can be one or two, depending on the valency of the central atom M.sup.1,
- R.sub.18 is ##STR20## =BR.sup.19 =AIR.sup.19, --Ge--, --Sn--, --O--, --S--, =SO, =SO.sub.2, =NR.sup.19, =CO=PR.sup.19 or =P(O)R.sup.19, where R.sup.19, R.sup..degree. and R.sup.22 are identical or different and are a hydrogen atom, a halogen atom, a C.sub.1 -C.sub.10 -alkyl group, a C.sub.1 -C.sub.10 -fluoroalkyl group, a C.sub.6 -C.sub.10 -fluoroaryl group, a C.sub.6 -C.sub.10 -aryl group, a C.sub.1 -C.sub.10 -alkoxy group, a C.sub.2 -C.sub.10 -alkenyl group, a C.sub.7 -C.sub.40 -arylalkyl group, a C.sub.8 -C.sub.40 -arylalkenyl group or a C.sub.7 -C.sub.40 -alkylaryl group or R.sup.19 and R.sup.20 or R.sup.19 and R.sup.21 in each case form a ring with the atoms connecting them,
- M.sup.2 is silicon, germanium or tin,
- R.sup.16 and R.sup.17 are identical or different and are a mononuclear or multinuclear hydrocarbon radical which can form the sandwich structure with the central atom M.sup.1.
- 8. The process as claimed in claim 7, wherein the metallocene catalyst corresponds to a metallocene of the formula IX, in which M.sup.1 is a metal selected from the group consisting of titanium, zirconium, hafnium, vanadium, niobium and tantalum,
- R.sup.14 and R.sup.15 are identical or different and are a hydrogen atom, a C.sub.1 -C.sub.10 -alkyl group, a C.sub.1 -C.sub.10 -alkoxy group, a C.sub.6 -C.sub.10 -aryl group, a C.sub.6 -C.sub.10 -aryloxy group, a C.sub.2 -C.sub.10 -alkenyl group, a C.sub.7 -C.sub.40 -arylalkyl group, a C.sub.7 -C.sub.40 -alkylaryl group, a C.sub.8 -C.sub.40 -arylalkenyl group or a halogen atom,
- m can be one or two, depending on the valency of the central atom M.sup.1,
- R.sup.16 and R.sup.17 are identical or different and are a mononuclear or multinuclear hydrocarbon radical which can form a sandwich structure with the central atom M.sup.1,
- R.sup.18 is a single-membered or multi-membered bridge which links the radicals R.sup.16 and R.sup.17 and is ##STR21## =BR.sup.19, =AIR.sup.19, --Ge--, --Sn--, --O--, --S--, =SO, =SO.sub.2, =SO.sub.2, =NR.sup.19, =CO, =PR.sup.19 or =P(O)R.sup.19, where R.sup.19, R.sup.20 and R.sup.21 are identical or different and are a hydrogen atom, a halogen atom, a C.sub.1 -C.sub.10 -alkyl group, a C.sub.1 -C.sub.10 -fluoroalkyl group, a C.sub.6 -C.sub.10 -fluoroaryl group, a C.sub.6 -C.sub.10 -aryl group, a C.sub.1.sub.1 -C.sub.10 -alkoxy group, a C.sub.2 -C.sub.10 -alkenyl group, a C.sub.7 -C.sub.40 -arylalkyl group, a C.sub.8 -C.sub.40 -arylalkenyl group or a C.sub.7 -C.sub.40 -alkylaryl group, or R.sup.19 and R.sup.20 or R.sup.19 and R.sup.21 in each case form a ring together with the atoms connecting them,
- M.sup.2 is silicon, germanium or tin.
- 9. The process as claimed in claim 7, wherein the metallocenes used are biscyclopentadienylzirconium dichloride, biscyclopentadienylzirconium dimethyl, biscyclopentadienylzirconium diphenyl, biscyclopentadienylzirconium dibenzyl, biscyclopentadienylzirconium bistrimethylsilyl, bis(methylcyclopentadienyl)zirconium dichloride, bis(1,2-dimethylcyclopentadienyl)zirconium dichloride, bis(1,3-dimethylcyclopentadienyl)zirconium dichloride, bis(1,2,4-trimethylcyclopentadienyl)zirconiumdichloride, bis(pentamethylcyclopentadienyl)zirconium dichloride, bis(ethylcyclopentadienyl)zirconium dichloride, bis(propylcyclopentadienyl)zirconium dichloride, bis(butylcyclopentadienyl)zirconium dichloride, bisfluorenylzirconium dichloride, bisindenylzirconium dichloride, diphenylmethylene(9-fluorenyl)(cyclopentadienyl)zirconium dichloride, diphenylmethylene(9-fluorenyl)(cyclopentadienyl)hafnium dichloride, dimethylsilyl-bis(cyclopentadienyl)zirconium dichloride, dimethylsilyl(9-fluorenyl)(cyclopentadienyl)zirconium dichloride, dimethylsilyl(9-fluorenyl)(cyclopentadienyl)hafnium dichloride, isopropylidene(9-fluorenyl)(cyclopentadienyl)zirconium dichloride, isopropylidene(9-fluorenyl)(cyclopentadienyl)hafnium dichloride, dimethylsilyl-bis(9-fluorenyl)zirconium dichloride, dimethylsilyl-bis-1-tetrahydroindenylzirconium dichloride, dimethylsilyl-bis-1-(2-methyl-tetrahydroindenyl) zirconium dichloride, dimethylsilyl-bis-1-(2,3,5-trimethyl-cyclopentadienyl)zirconium dichloride, dimethylsilyl-bis-1-(2,3-dimethyl-cyclopentadienyl)zirconium dichloride, dimethylsilyl-bis-1-indenylzirconium dichloride, dimethylsilyl-bis-1-indenylzirconium dimethyl dimethylgermyl-bis-1-indenylzirconium dichloride, dimethylsilyl-bis-1-(2-methylindenyl)zirconium dichloride, dimethyl silyl-bis-1-(2-methyl-4-isopropylindenyl)zirconium dichloride, phenylmethylsilyl-bis-1-(2-methylindenyl)zirconium dichloride, dimethylsilyl-bis-1-(2-methyl-4-ethylindenyl)zirconium dichloride, ethylene-bis-1-(4,7-dimethylindenyl)zirconium dichloride, phenyl(methyl)silyl-bis-1-indenylzirconium dichloride, phenyl(vinyl)silyl-bis-1-indenylzirconium dichloride, diphenylsilyl-bis-1-indenylzirconium dichloride, diphenylsilyl-bis-1-indenylzirconium dichloride, dimethylsilyl-bis-1-(2-methyl-4-tert.butylindenyl)zirconium dichloride, dichloride, methylphenylsilyl-bis-1-(2-methyl-4-isopropylindenyl)zirconium dimethylsilyl-bis-1-(2-ethyl-4-methylindenyl)zirconium dichloride, dimethylsilyl-bis-1-(2,4-dimethylindenyl) zirconium dichloride, dimethylsilyl-bis-1-(2-methyl-4-ethylindenyl)-zirconium dimethyl dimethylsilyl-bis-1-(2-methyl-4,6-diisopropylindenyl)zirconium dichloride, dimethylsilyl-bis-1-(2,4,6-trimethylindenyl)zirconium dichloride, methylphenylsilyl-bis-1-(2-methyl-4,6-diisopropylindenyl)zirconium dichloride, 1,2-ethanediyl-bis-1-(2-methyl-4,6-diisopropylindenyl)zirconium dichloride, dimethylsilyl-bis-1-(2-methyl-4,5-benzoindenyl)zirconium dichloride, dimethylsilyl-bis-1-(2-methyl-4-phenylindenyl)zirconium dichloride, ethylene-bis(1-indenyl)zirconium dichloride, ethylene-bis-1-(4,5,6,7-tetrahydroindenyl)zirconium dichloride, ethylene-bis(1-indenyl)hafnium dichloride, dimethylsilyl-bis-1-(4,5-benzoindenyl)zirconium dichloride, isopropyl-(cyclopentadienyl)(1-indenyl)zirconium dichloride, isopropyl-(3-methylcyclopentadienyl)(1-indenyl)zirconium dichloride, dimethylsilyl(cyclopentadienyl)(1-indenyl) zirconium dichloride, dimethylsilyl-bis(3-methylcyclopentadienyl)zirconium dichloride, dimethylsilyl-bis(2,4-dimethylcyclopentadienyl)zirconium dichloride, methylethylene-bis(1-indenyl)zirconium dichloride,methylphenylcarbyl(9-fluorenyl)(cyclopentadienyl)zirconium dichloride, diphenylsilyl(9-fluorenyl(cyclopentadienyl)zirconium dichloride, dimethylsilyl(9-(2,7-ditertbutylfluorenyl))(cyclopentadienyl)zirconium dichloride, diphenylcarbyl(9-(2,7-ditertbutylfluorenyl))(cyclopentadienyl)zirconium dichloride, isopropyl(9-(2,7-ditertbutylfluorenyl))(cyclopentadienyl)zirconium dichloride, isopropyl(9-fluorenyl)(1-(3-methylcyclopentadienyl))zirconium dichloride, isopropyl(9-fluorenyl)(1-(3-isopropylcyclopentadienyl))zirconium dichloride, dimethylsilyl(9-fluorenyl)(1-(3-methylcyclopentadienyl))zirconium dichloride, dimethylsilyl(9-fluorenyl)(1-(3-isopropylcyclopentadienyl))zirconium dichloride, isopropyl(9-fluorenyl)(1-indenyl)zirconium dichloride, or dimethylsilyl(9-fluorenyl)(1-indenyl) zirconium dichloride.
- 10. The process as claimed in claim 6, wherein the cocatalyst used is an aluminoxane of the formula VII ##STR22## for the linear type and/or of the formula VIII ##STR23## for the cyclic type, in which R.sup.13 is a C.sub.1 -C.sub.6 -alkyl group, n is an integer from 2 to 50.
- 11. The process as claimed in claim 4, wherein the average porosity of the partition lies between 0.25 and 20 .mu.m.
- 12. The process as claimed in claim 4, wherein the average porosity of the partition lies between 2 and 10 .mu.m.
- 13. The process as claimed in claim 5, wherein said inorganic support materials are magnesium chloride or a partially crystalline polyolefin powder which is insoluble under the polymerization conditions and is in finely divided form.
- 14. The process as claimed in claim 8, wherein M.sup.1 is zirconium or hafnium, R.sup.14 and R.sup.15 are identical or different and are a hydrogen atom, a C.sub.1 -C.sub.3 -alkyl group, a C.sub.1 -C.sub.3 -alkoxy group, a C.sub.6 -C.sub.8 -aryl group, a C.sub.6 -C.sub.8 -aryloxy group, a C.sub.2 -C.sub.4 -alkenyl group, a C.sub.7 -C .sub.10 -arylalkyl group, a C.sub.7 -C.sub.12 -alkylaryl group, a C.sub.8 -C.sub.12 -arylalkenyl group or a chlorine, and R.sup.18 is =CR.sup.19 R.sup.20, =SiR.sup.19 R.sup.20, =GeR.sup.19 R.sup.20, --O--, --S--, =SO, =PR.sup.19 or =P(O)R.sup.19 .
- 15. The process as claimed in claim 8, wherein R.sup.18 a is a single-membered or multi-membered bridge which links the radicals R.sup.16 and R.sup.17 and is ##STR24## =BR.sup.19, =AIR.sup.19, --Ge--, --Sn--, --O--, --S--, =SO, =SO.sub.2, =NR.sup.19, =CO, =PR .sup.19 or =P(O)R.sup.19, where R.sup.19, R.sup.20 and R.sup.21 are identical or different and are a hydrogen atom, a chlorine atom, a C.sub.1 -C.sub.3 -alkyl group, a CF.sub.3 group, a pentafluorophenyl group, a C.sub.6 -C.sub.8 -aryl group, a C.sub.1 -C.sub.4 -alkoxy group, C.sub.2 -C.sub.4 -alkenyl group, a C.sub.7 -C.sub.10 -arylalkyl group, C.sub.8 -C.sub.12 -arylalkenyl group, or a C.sub.7 -C.sub.12 -alkylaryl group, M.sup.2 is silicon or germanium and M.sup.1 is zirconium or hafnium.
- 16. The process as claimed in claim 10, wherein R.sup.13 is a methyl, ethyl, isobutyl, butyl, neopentyl, phenyl or benzyl and n is from 5 to 40.
- 17. The process as claimed in claim 10, wherein R.sup.13 is methyl and n is 5 to 40.
- 18. The process as claimed in claim 8, wherein R.sup.14 and R.sup.15 are identical or different and are a hydrogen atom, a C.sub.1 -C.sub.3 -alkyl group, a C.sub.1 -C.sub.3 -alkoxy group, a C.sub.6 -C.sub.8 -aryloxy group, a C.sub.2 -C.sub.4 -alkenyl group, a C.sub.7 -C.sub.10 -arylalkyl group, a C.sub.7 -C.sub.12 -alkylaryl group, a C.sub.8 -C.sub.12 -arylalkenyl group or a chlorine and R.sup.18 is =CR.sup.19 R.sup.20 , =SiR.sup.19 R.sup.20 , =GeR.sup.19 R.sup.20 , --O--, --S--, =SO, =PR.sup.19 or =P(O)R.sup.19 and R.sup.18 is a is a single-membered or multi-membered bridge which links the radicals R.sup.16 and R.sup.17 and is ##STR25## =BR.sup.19, =AIR.sup.19, --Ge--, --Sn--, --O--, --S--, =SO, =SO.sub.2, =NR.sup.19, =CO, =PR .sup.19 or =P(O)R.sup.19, where R.sup.19, R.sup.20 and R.sup.21 are identical or different and are a hydrogen atom, a chlorine atom, a methyl group, a CF.sub.3 group, a pentafluorophenyl group, a C.sub.6 -C.sub.8 -aryl group, a methoxy group, C.sub.2 -C.sub.4 -alkenyl group, a C.sub.7 -C.sub.10 -arylalkyl group, C.sub.8 -C.sub.12 -arylalkenyl group, or a C.sub.7 -C.sub.12 -alkylaryl group; M.sup.2 is silicon or germanium, and M.sup.1 is zirconium or hafnium.
Priority Claims (1)
Number |
Date |
Country |
Kind |
43 04 287.2 |
Feb 1993 |
DEX |
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Parent Case Info
Continuation of Ser. No. 08/195,916, Feb. 10, 1994, abandoned.
US Referenced Citations (3)
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M. Sittig, "Polyolefin Resin Processes", 60 (1961) Gulf (Houston). |
Continuations (1)
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Number |
Date |
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Parent |
195916 |
Feb 1994 |
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