Claims
- 1. A process for preparing an ether-capped poly(oxyalkylated) alcohol having the formula:RO(R1O)xCH(CH3)OR2 wherein R is selected from the group consisting of linear or branched, saturated or unsaturated, substituted or unsubstituted, aliphatic or aromatic hydrocarbon radicals having from about 1 to about 30 carbon atoms; R1 may be the same or different, and is independently selected from the group consisting of branched or linear C2 to C7 alkylene in any given molecule; x is a number from 1 to about 30; and R2 is a six membered substituted or unsubstituted, saturated or unsaturated, cyclic or aromatic hydrocarbon radical; comprising the steps of: (a) providing a vinyl ether of the formula R2OCH═CH2 wherein R2 is as defined above; (b) providing an alkoxylated alcohol of the formula RO(R1O)xH wherein R, R1, and x, are as defined above; (c) reacting the vinyl ether with said alkoxylated alcohol in the presence of a catalytically effective amount of a catalyst to form the ether-capped poly(oxyalkylated) alcohol, wherein reaction of the vinyl ether with the alkoxylated alcohol is conducted as a temperature of from about 0° C. to about 60° C. and said catalyst is a sulfonic catalyst; and (d) quenching the reaction of step (c) by the addition of a base.
- 2. The process as claimed in claim 1 wherein R is a linear or branched, saturated or unsaturated, substituted or unsubstituted, aliphatic hydrocarbon radical having from about 1 to about 20 carbon atoms.
- 3. The process as claimed in claim 2 wherein R is a linear or branched, saturated, aliphatic hydrocarbon radical having from about 4 to about 18 carbon atoms.
- 4. The process as claimed in claim 1 wherein about 0.005 mol % to about 20.0 mol % of said catalyst is used in said step (c).
- 5. The process as claimed in claim 1 wherein said sulfonic catalyst is selected from the group consisting of methanesulfonic acid, p-toluenesulfonic acid and mixtures thereof.
- 6. The process as claimed in claim 5 wherein about 0.01 mol % to about 1.5 mol % of said catalyst is used in step (c).
- 7. The process as claimed in claim 1 wherein said step of reacting the vinyl ether with the alkoxylated alcohol is conducted in the presence of a solvent.
- 8. The process as claimed in claim 6 wherein said solvent is selected from the group consisting of hexane, benzene, toluene, xylene, mesitylene, dichloromethane, tetrahydrofuran, dioxane, chloroform, diethylether, methyl tert-butylether, acetone, acetonitrile, and mixtures thereof.
- 9. The process as claimed in claim 1 wherein said step of reacting the vinyl ether with the alkoxylated alcohol is conducted in the absence of a solvent.
- 10. The process as claimed in claim 1 wherein R2 is selected from the group consisting of: wherein each R3 is independently selected from the group consisting of hydrogen and linear or branched, saturated or unsaturated, substituted or unsubstituted, aliphatic hydrocarbon or alkoxy radicals having from about 1 to about 10 carbon atoms, or each R3 is a saturated or unsaturated, substituted or unsubstituted, alicyclic or aromatic hydrocarbon radical having from about 1 to about 10 carbon atoms, which is fused to the ring; and w is an integer from 1 to 3.
- 11. The process as claimed in claim 1 wherein R2 is selected from the group consisting of: wherein each R3 is independently selected from the group consisting of hydrogen, linear or branched, saturated or unsaturated, substituted or unsubstituted, aliphatic hydrocarbon or alkoxy radicals having from about 1 to about 10 carbon atoms, or each R3 is a saturated or unsaturated, substituted or unsubstituted, alicyclic or aromatic hydrocarbon radical having from about 1 to about 10 carbon atoms, which is fused to the ring; and w is an integer from 1 to 3.
- 12. The process as claimed in claim 1 wherein R2 is selected from the group consisting of:
- 13. The process as claimed in claim 12 wherein R is a linear or branched, saturated, alphatic hydrocarbon radical having from about 4 to about 18 carbon atoms.
- 14. The process as claimed in claim 1 wherein said base is selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates, alkali metal hydroxides, alkali metal alcoholates, alkanolamines, alkyl amines, aromatic amines, and mixtures thereof.
- 15. The process as claimed in claim 14 wherein said base is selected from the group consisting of potassium carbonate, sodium carbonate, sodium bicarbonate, sodium methoxylate, sodium ethoxylate, potassium tert-butyloxylate, triethylamine, triethanolamine and mixtures thereof.
- 16. The process as claimed in claim 1 wherein said process further comprises step (e) removing of color bodies and odors from the product of step (c).
- 17. The process as claimed in claim 1 wherein the mixture produced by step (d) comprises at least 90% by weight of said ether-capped poly(oxyalkylated) alcohol.
RELATED APPLICATIONS
This application claims priority to U.S. Provisional Application No. 60/169,632, filed on Dec. 8, 1999; U.S. Provisional Application No. 60/178,877, filed on Jan. 28, 2000; and is a continuation-in-part U.S. application Ser. No. 09/659,895, filed Sep. 12, 2000; U.S. Provisional Application No. 60/169,561, filed on Dec. 8, 1999; U.S. Provisional Application No. 60/178,568, filed Jan. 28, 2000; and is a continuation-in-part U.S. Application No. 09/660,162, filed Sep. 12, 2000.
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Provisional Applications (4)
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Number |
Date |
Country |
|
60/178877 |
Jan 2000 |
US |
|
60/178568 |
Jan 2000 |
US |
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60/169632 |
Dec 1999 |
US |
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60/169561 |
Dec 1999 |
US |
Continuation in Parts (2)
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Number |
Date |
Country |
Parent |
09/659895 |
Sep 2000 |
US |
Child |
09/732840 |
|
US |
Parent |
09/660162 |
Sep 2000 |
US |
Child |
09/659895 |
|
US |