The present invention relates to an extraction method for preparing Ganoderma spore oil from sporoderm-broken Ganoderma spore powder and Ganoderma powder (obtained by grinding the fruiting bodies) by using CO2 supercritical technology. The method provided is in the field of biotechnology.
Ganoderma [Ganoderma lucidum (Curt:Fr) P. Karst] is a precious Chinese traditional herb, which is a basidiomycetes fungus belonging to Ganodermaceae of Aphyllophorales, and Genus Ganoderma. Ganoderma spores are seeds of Ganoderma, which release at the pelius of mature Ganoderma lucidum. The spores are the essence of Ganoderma, containing the entire genetic materials and bioactive substances of Ganoderma. Many studies have showed that Ganoderma spores possess great variety of physiological activities such as strengthening body immunity, protecting the liver, antiviral, regulating blood lipid, and promoting nervous, cardiovascular and respiratory systems etc. Ganoderma spores are oval-shaped spores of 5-8 μm in size. Within the spores, there are 1-2 oil drops. Ganoderma spores have double-layered sporoderm consisting of chitin, lignin, cellulase, Si, Ca, Fe, Mg, Al and so on, which make Ganoderma spores firm and tenacious and have the characteristics of acid resisting, alkaline resisting, heating resisting, compression resisting, and being stable against digestive enzymes as well. Extraction of bioactive substances from Ganoderma spores thus becomes very difficult. In order to enhance bioavailability of Ganoderma spores, it's imperative to develop an effective wall-broken process for extracting bioactive components from Ganoderma spores. There have been lots of scientific reports on Ganoderma spore breaking methods. At present, Ganoderma spore wall breaking chiefly depends on a mechanical means including scissor-cutting, grinding, spray crushing, airstream crushing, microstream-impact crushing and so on. Superfine pulverization apparatus includes ball miller, high speed airstream crushing machine, roller, sprayer. Although the mechanical means is a simple and easy way to obtain high breaking ratio and practical for large scale industrial production, Ganoderma spore oil is apt to deteriorate from oxidation due to improper reprocess. Furthermore, the cost of operation is high because the complicated mechanical equipment is expensive. Enzymatic sporoderm breaking technology is an alternative method for breaking Ganoderma sporoderm. For example, Wang Cunxue et al. (2002) discloses a method by soaking Ganoderma spores in water for 12 hours to soften the cell walls of the spores and immersing the treated spores in 1.5% enzyme solution (cellulase or snail enzyme, etc.) at 35° C. for 3 hours, followed by grinding the spores for 10-12 minutes after being air-dried. Sporoderm breaking ratio is 95%. Xia zhilan et al. (2005) discloses a 40% of sporoderm breaking ratio obtained by treating the spores with ultrasonic wave alone for 5 minutes while a 98% of Ganoderma sporoderm breaking ratio reached by treating the spores with 3% lywallzyme at 38° C. for 4 hours before treating with ultrasonic wave for 5 minutes. Chinese Patent No. CN 00130883 discloses a 99% of Sporoderm breaking ratio reached by a method for extracting bioactive substances from germination-activated Ganoderma lucidum spores, by soaking the spores in water or biotin solution for 0.5-8 hours and incubating for 0.5-24 hours at a relative humidity of 65%-98% and temperature of 20° C.-48° C., then, using chitinase and cellulase to soften and break the cell walls of the spores, followed by applying a mechanical means such as superfine pulverization, rolling, and grinding.
The major components found in Ganoderma sporoderm-broken spores are triterpenoids and fatty acids, etc. As they are fat-soluble hydrocarbons and lipoids capable of dissolving in organic solvents such as CHCL3, CH3OH and in supercritical CO2 fluids. As carbon dioxide's properties of colorless, tasteless, nontoxic, nonflammable, and non-explosive, which make organic solvent extraction safe and leave no chemical solvent residues, supercritical CO2 extraction technology is suitable for the extraction of effective components from Ganoderma spores. Moreover, the extraction can be performed at low temperatures and it is unlikely that decomposition reactions could happen during extraction. Chinese Patent No. CN 1194079 discloses a Ganoderma spore oil preparation method composed of spore softening, granulating, and extracting in supercritical CO2. As temperatures used for spore softening are as high as 80° C. to 140° C., oxidation may easily occur, causing the spoilage of the oleaginous substances within the sporoderm-broken spores. Thus, spore oil products produced by this method may have a poor quality. Chinese Patent No. CN1114446C discloses a method for extracting bioactive substances from Ganoderma spores. Two steps are included: breaking the cell walls of the spores and extracting spore oil by supercritical CO2 extraction method. The extraction is carried out at a pressure of 5 MPa to 60 MPa, and a temperature of 32° C. to 85° C., CO2 flow rate of 5 Kg/h to 80 Kg/h. However, high yielding and purity spore oil can hardly be obtained in large scale production under conditions of a wide range of temperatures and pressures. Chinese Patent No. CN1094766C discloses a method for preparing Ganoderma spore oil using supercritical CO2 extraction, by mixing Ganoderma spores with mixtures of water and gelatin or starch, and granulating, followed by supercritical CO2 extraction. This method is unsatisfactory for practical industrial production, for the supercritical extraction covers a wide range of temperatures and pressures. Besides, the extracting time is as long as 35 hours.
At present, Ganoderma spore oil extraction by supercritical CO2 fluid technology is generally based on sporoderm-broken spores by mechanical means, or intact spores softening by high temperatures, followed by granulating and extraction. Ganoderma spore oil extracted from spores broken by mechanical means is of low physiological activities, and thereby with poor quality, because a part of the bioactive substances obtained are spoiled by oxidation during mechanical process.
The purpose of the present invention is to provide a method for preparing Ganoderma spore oil with physiological activities.
The technical protocols comprising: Ganoderma spore powder 50-100% and Ganoderma powder 0-50% (by weight) are used as raw materials, enzymatic sporoderm breaking, one-step granulating, supercritical CO2 extraction, followed by centrifuging and refining. A light yellow oleaginous substance was obtained.
Detailed procedures are as follow:
Comparisons on inhibitory effect of tumor cell growth and peroxide value were made between Ganoderma spore oil prepared with the present technology and spore oil prepared from the conventional physical preparation of the sporoderm-broken spores.
Samples: (1) Ganoderma spore oil prepared with the technology described above (2) Ganoderma spore oil prepared from the conventional physical preparation of the sporoderm-broken spores. The sporoderm of G. lucidum spores were broken by grinding the spores with an ultra smashing machine for 30-40 min. The rest procedures of granulating, extracting, and refining were the same as (1).
The mice were continuously administered with 0.17, 0.33, 1.00 g/kg (BW) “Ganoderma Spore Oil Soft Capsule” for 4 weeks (5, 10, 30 times respectively of the recommended daily dosage). The results showed:
Base on “Technological Criterion of Test and Assessment on Health Food” (2003) by Ministry of Health of People's Republic of China, an assessment can be made that “Ganoderma Spore Oil Soft Capsule” possess functions of strengthening immunity and protecting against the chemical injury of the liver.
Ganoderma mycelium, fruiting bodies and spores generate in different growth stages of Ganoderma lucidum which needs various nutrients for their growth. Naturally, the bioactive components and their contents containing in Ganoderma mycelium, fruiting bodies and spores are different. Ganoderma spore oil prepared by using Ganoderma spore powder and Ganoderma powder (obtained by grinding the fruiting bodies) as raw materials, applying enzymatic sporoderm broken method and supercritical CO2 extraction technology. Ganoderma Sporoderm was digested mildly by enzyme complex continuously released from the mycelium. Therefore, the spoilage of bioactive components causing by oxidation can be avoided. Besides, there will be more effective components extracted from the fruiting bodies and the mycelium. Hence, Ganoderma spore oil prepared with the present technology contains not only extracts from Ganoderma spores, but also extracts from the fruiting bodies and mycelium as well, with more types of triterpenoids and much stronger health functions such as strengthening immunity, protecting the liver and inhibiting tumour cell growth, etc. Furthermore, the problem of spore oil spoilage arising from oxidation can be solved due the low peroxide value within Ganoderma spore oil.
(1) Sporoderm breaking by enzymatic methods. The culture medium was prepared by mixing Ganoderma spore powder (obtained by grinding the fruiting bodies) 50%, Ganoderma powder 30%, millet 10% (soaked overnight and washed), sorghum grain 10% (soaked overnight and washed). Pure water was added to the medium at a ratio of 1:1.2 and blended, followed by addition of HCl to adjust PH to 5.5. The culture medium was autoclaved at 0.15 MPa for 2 h. After the sterilized medium completely cooled, they were inoculated with Ganoderma spawn in a sterile room and incubated at 30° C. until the cultures were fully grown with mycelium. 20 days later, the cultures were harvested and dried, crushing with a ball miller for 10 min.
(2) Granulating. The enzyme-treated sporoderm broken spores were granulated by a one-step granulator, with pure water serving as adhesive agent. Drying temperature was maintained at 40° C. Drying duration was 2.5 h. 20 mesh Ganoderma sporoderm broken spore granules with water content Less than 5% were obtained.
(3) Supercritical CO2 extraction. The granulated Ganoderma spores were put in the extractor of a supercritical CO2 fluid extraction apparatus. Extraction was conducted at 20 MPa and 45° C., with a CO2 flow rate of 60 L/h. Extracting duration was 6 h. Primary separation was performed at 10 MPa and 25° C. Secondary separation was performed at 8 MPa and 30° C.
(4) Refining. Extracts were harvested. Impurities from the spore powder were removed by paper filtration, and followed by centrifugation at 5000 rpm. A clear and transparent light yellow oleaginous substance was obtained.
(1) Sporoderm breaking by enzymatic methods. The culture medium prepared by mixing Ganoderma spore powder (obtained by grinding the fruiting bodies) 70%, Ganoderma powder 20%, millet 5% (soaked overnight and washed), CaCO3 2%, sucrose 2.5%, VitB1 0.5%. Pure water was added to the medium at a ratio of 1:1.2 and blended, followed by addition of HCl to adjust PH to 5.5. The culture medium was autoclaved at 0.15 MPa for 2 h. After the sterilized medium completely cooled, they were inoculated with Ganoderma spawn in a sterile room and incubated at 25° C. until the cultures were fully grown with mycelium. 40 days later, the cultures were harvested and dried, crushing with an ultra smashing machine for 10 min. Wall-broken ratio was over 95% as determined by hemacytometer count under a microscope.
(2) Granulating. The enzyme-treated sporoderm broken spores were granulated by a one-step granulator, with pure water serving as adhesive agent. Drying temperature was maintained at 30° C. Drying duration was 3.5 h. 60 mesh Ganoderma sporoderm broken spore granules with water content less than 5% were obtained.
(3) Supercritical CO2 extraction. The granulated Ganoderma spores were put in the extractor of a supercritical CO2 fluid extraction apparatus. Extraction was conducted at 25 MPa and 45° C., with a CO2 flow rate of 80 L/h. Extracting duration was 3 h. Primary separation was performed at 8 MPa and 30° C. Secondary separation was performed at 5 MPa and 40° C.
(4) Refining. Extracts were harvested. Impurities from the spore powder were removed by vacuum filtration, and followed by centrifugation at 10000 rpm. A clear and transparent light yellow oleaginous substance was obtained.
(1) Sporoderm breaking by enzymatic methods. The culture medium prepared By mixing Ganoderma spore powder 90%, Ganoderma powder (obtained by grinding the fruiting bodies) 10%. Pure water was added to the medium at a ratio of 1:1.2 and blended. The culture medium was autoclaved at 0.15 MPa for 2 h. After the sterilized medium completely cooled, they were inoculated with Ganoderma solid spawn in a sterile room and incubated at 20° C. until the cultures were fully grown with mycelium. The cultures were harvested and dried, crushing with a ball miller for 20 min.
(2) Granulating. The enzyme-treated sporoderm broken spores were granulated by a one-step granulator, with pure water serving as adhesive agent. Drying temperature was maintained at 45° C. Drying duration was 2 h. 20 mesh Ganoderma sporoderm broken spore granules with water content less than 5% were obtained.
(3) Supercritical CO2 extraction. The granulated Ganoderma spores were put in the extractor of a supercritical CO2 fluid extraction apparatus. Extraction was conducted at 40 MPa and 50° C., with a CO2 flow rate of 150 L/h. Extracting duration was 2 h. Acetic ether, serving as entrainer, was added at the amount of 20% (v/w) during supercritical CO2 extraction. Primary separation was performed at 8 MPa and 45° C. Secondary separation was performed at 8 MPa and 40° C.
(4) Refining. Extracts were harvested. Impurities from the spore powder were removed by vacuum filtration, and followed by centrifugation at 20000 rpm. A clear and transparent light yellow oleaginous substance was obtained.
(1) Sporoderm breaking by enzymatic methods. The culture medium prepared by 100% Ganoderma spore powder. Pure water was added to the medium at a ratio of 1:1.15 and blended, followed by addition of HCl to adjust PH to 6.0. The culture medium was autoclaved at 0.15 MPa for 2 h. After the sterilized medium completely cooled, they were inoculated with Ganoderma liquid spawn in a sterile room and incubated at 28° C. until the cultures were fully grown with mycelium. 60 days later the cultures were harvested, dried and crushed.
(2) Granulating. The enzyme-treated sporoderm broken spores were granulated by a one-step granulator, with pure water serving as adhesive agent. Drying temperature was maintained at 35° C. Drying duration was 3 h. 40 mesh Ganoderma sporoderm broken spore granules with water content less than 5% were obtained.
(3) Supercritical CO2 extraction. The granulated Ganoderma spores were put in the extractor of a supercriticalCO2 fluid extraction apparatus. Extraction was conducted at 28 MPa and 40° C., with a CO2 flow rate of 90 L/h. Extracting duration was 4 h. Primary separation was performed at 9 MPa and 35° C. Secondary separation was performed at 7 MPa and 45° C.
(4) Refining. Extracts were harvested. Impurities from the spore powder were removed by paper filtration, and followed by centrifugation at 8000 rpm. A clear and transparent light yellow oleaginous substance was obtained.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN2007/001687 | 5/24/2007 | WO | 00 | 12/4/2008 |