Process for preparing thermally stable olefinic polymers

Abstract

Thermally stable olefin polymers are obtained by addition, before or during polymerization, or after polymerization is substantially complete, but before quenching the catalyst, which terminates the polymerization reaction, of stabilizers of the HALS type ("Hindered Amine Light Stabilizer") of monomeric or oligomeric type, containing in the molecule one or more substituted piperidyl groups having formula: ##STR1## wherein R1 are the same or different from each other and are C.sub.1 -C.sub.4 alkyl radicals, tetramethylpiperidyl radicals, or the alkyl radicals, together with the piperidyl carbon atom to which they are bonded, form a C.sub.5 -C.sub.9 cycloalkyl radical; R.sub.2 are the same or different from each other and are hydrogen, C.sub.1 -C.sub.18 alkyl radicals, C.sub.7 -C.sub.18 aralkyl radicals, or said alkyl radicals together with the piperidyl carbon atom to which they are bonded, are a C.sub.5 -C.sub.10 cycloalkyl radical; R.sub.3 are the same or different from each other and are hydrogen, C.sub.1 -C.sub.18 alkyl radicals or C.sub.7 -C.sub.18 aralkyl radicals; R.sub.4 is hydrogen, a C.sub.1 -C.sub.8 alkyl radical or a benzyl radical; Z is hydrogen or an organic radical. Suitable organic radicals include C.sub.1 -C.sub.18 alkyl; C.sub.1 -C.sub.12 alkylene; C.sub.3 -C.sub.12 alkenyl; C.sub.3 -C.sub.5 alkenyl; C.sub.7 -C.sub.18 aralkyl; C.sub.2 -C.sub.4 acyl; C.sub.2 -C.sub.18 alkanoyl; C.sub.3 -C.sub.18 alkoxyalkyl; C.sub.3 -C.sub.18 alkenoyl; oxyl; cyanomethyl, and xylylenyl radicals; a radical having valence from 1 to 4 and containing from 1 to 4 hydroxyl groups and, optionally, containing ether, ester, or heterocyclic groups, all the valences of this radical being bonded to the nitrogen of the piperidyl rings; a bivalent radical containing one or more ester or amide groups, and a radical ##STR2## wherein R.sub.5 and R.sub.6 are hydrocarbyl radicals. Preferably Z is a C.sub.1 -C.sub.12 alkyl, C.sub.3 -C.sub.8 alkenyl, C.sub.7 -C.sub.11 aralkyl, or a bivalent radical containing one or more ester groups wherein the two valences of said radicals are bonded to piperidyl rings.

Description

Claims

1. A process for the manufacture of thermally stable, alpha-olefin polymers, which polymers are obtained by means of catalysts prepared by reaction of an aluminum alkyl compound with a solid component selected from a product comprising a titanium compound and a magnesium dihalide in active form, and a product comprising a tetravalent titanium compound supported onto a trivalent titanium halide having a surface area greater than 50 m.sup.2/ g, which process consists in adding before or during polymerization or after polymerization is substantially complete, but before quenching the catalyst, a stabilizer containing in the molecule one or more substituted piperidyl groups having the following general formula:

wherein R1 are the same or different from each other and are C.sub.1 -C.sub.4 alkyl radicals, tetramethylpiperidyl radicals, or the alkyl radicals, together with the piperidyl carbon atom to which they are bonded, form a C.sub.5 -C.sub.9 cycloalkyl radical; R.sub.2 are the same or different from each other and are hydrogen, C.sub.1 -C.sub.18 alkyl radicals, C.sub.7 -C.sub.18 aralkyl radicals, or said alkyl radicals together with the piperidyl carbon atom to which they are bonded, are a C.sub.5 -C.sub.10 cycloalkyl radical; R.sub.3 are the same or different from each other and are hydrogen, C.sub.1 -C.sub.18 alkyl radicals or C.sub.7 -C.sub.18 aralkyl radicals; R.sub.4 is hydrogen, a C.sub.1 -C.sub.8 alkyl radical or a benzyl radical; Z is hydrogen or C.sub.1 -C.sub.18 alkyl; C.sub.1 -C.sub.12 alkylene; C.sub.3 -C.sub.12 alkenyl; C.sub.3 -C.sub.5 alkynyl; C.sub.7 -C.sub.18 aralkyl; C.sub.2 -C.sub.4 acyl; C.sub.2 -C.sub.18 alkanoyl; C.sub.3 -C.sub.18 alkoxyalkyl; C.sub.3 -C.sub.18 alkenoyl; oxyl; cyanomethyl, and xylylenyl radicals; a radical having valence from 1 to 4 and containing from 1 to 4 hydroxyl groups and, optionally, containing ether, ester, or heterocyclic groups, all the valences of this radical being bonded to the nitrogen of the piperidyl rings; a bivalent radical containing one or more ester or amide groups, and a radical ##STR78## wherein R.sub.5 and R.sub.6 are hydrocarbyl radicals.

2. A process according to claim 1, wherein Z in the general formula I is a C.sub.1 -C.sub.12 alkyl, C.sub.3 -C.sub.8 alkenyl, C.sub.7 -C.sub.11 aralkyl, or a bivalent radical containing one or more ester groups wherein the two valences of said radical are bonded to piperidyl rings.

3. A process according to claim 1, wherein the stabilizer has formula: ##STR79## wherein n is a whole number from 2 to 100;

R.sub.1, R.sub.2, R.sub.3, R.sub.4 and Z have the same meaning as in claim 1;

X is a bivalent organic radical;

Y is a direct chemical bond, or a bivalent aliphatic, cycloaliphatic, aromatic or heterocyclic organic radical containing N or O, S, P atoms in the chain or in the heterocyclic ring.

4. A process according to claim 3 wherein the stabilizer has formula: ##STR80## wherein: n is a whole number from 2 to 20; Z is hydrogen and

R is ##STR81## or ##STR82## radical; wherein R.sub.5 is a C.sub.1 -C.sub.10 alkyl radical.

5. A process according to claim 4 wherein R.sub.5 in formula XXIV of the stabilizer is a --C(CH.sub.3).sub.2 --CH.sub.2 --C(CH.sub.3).sub.3 radical.

6. A process according to claim 3 wherein the stabilizer has formula: ##STR83## wherein n is a whole number comprised from 2 to 20, Z is hydrogen and Y is a direct chemical bond or a radical --CH.sub.2 --CH.sub.2 --.

7. A process according to claim 1, wherein the stabilizer has formula: ##STR84## wherein n is a whole number from 2 to 100; R.sub.1, R.sub.2, R.sub.3,

R.sub.4 have the same meaning as in claim 1;

Z is a C.sub.1 -C.sub.12 alkylene radical or a bivalent radical containing one or more ester or amide groups;

W is a direct chemical bond or a bivalent organic radical, --N--R radical (wherein R is hydrogen or a C.sub.1 -C.sub.18 alkyl radical), or --O --; Y is a direct chemical bond, or a bivalent aliphatic, cycloaliphatic, aromatic or heterocyclic organic radical containing N, or O, S, P atoms in the chain or in the heterocyclic ring.

8. A process according to claim 7 wherein the stabilizer has formula: ##STR85## wherein n is a whole number from 2 to 20.

9. A process according to claim 7 wherein the stabilizer has formula: ##STR86## wherein n is a whole number from 2 to 20.

10. A process according to claim 1, wherein the stabilizer has formula: ##STR87## wherein n, Y, R.sub.1, R.sub.2, R.sub.3 and R.sub.4 have the same meaning as in claim 1;

Z is a C.sub.1 -C.sub.12 alkylene radical or a bivalent radical containing one or more ester or amide groups.

11. A process according to claim 10 wherein the stabilizer has formula: ##STR88## wherein n is a whole number from 2 to 20.

12. A process according to claim 1, wherein the stabilizer has formula: ##STR89## wherein R.sub.1, R.sub.2, R.sub.3 and Z have the same meaning as in claim 1;

X is a bivalent radical or a bivalent radical containing one or more ester or amide groups.

13. A process according to claim 12 wherein the stabilizer has formula: ##STR90## wherein Z is hydrogen or a methyl radical.

14. A process according to claim 12 wherein the stabilizer has formula: ##STR91## wherein Z is hydrogen.

15. A process according to claim 1, wherein the stabilizer has formula: ##STR92## wherein Z R.sub.1 and R.sub.2 have the same meaning as in claim 1; R is an alkyl, alkenyl or phenyl radical;

n is a whole number from 1 to 3.

16. A process according to claim 15 wherein the stabilizer has formula: ##STR93## wherein L is H, halogen, or a C.sub.1 -C.sub.4 alkyl radical.

17. A process according to claim 1, wherein the stabilizer has formula: ##STR94## wherein Q is a bivalent organic radical, such as a C.sub.1 -C.sub.12 alkylene or phenylene radical, or a radical having fromula ##STR95## W is a substituted piperidylamino radical; R is H, a C.sub.1 -C.sub.18 alkyl, or a substituted piperidyl radical.

y is 1 or zero

x and m are 1, 2 or 3

n is 2 or 3

18. A process according to claim 17 wherein the stabilizer has general formula: ##STR96## wherein: R.sub.5 is hydrogen, C.sub.1 -C.sub.18 alkyl, or a substituted piperidyl radical;

R.sub.6 is hydrogen, a C.sub.1 -C.sub.18 alkyl radical or a radical --(CH.sub.2)n--Y wherein n is a whole number from 1 to 12, Y is a --OH or a OR group, R being as hereinafter defined,

or a ##STR97## group, wherein R is a C.sub.1 -C.sub.18 alkyl radical, R' is a C.sub.1 -C.sub.2 alkyl radical,

Q is a radical --CH.sub.2 --CH.sub.2 -- or --CH.sub.2 --CH.sub.2 --CH.sub.2 --

and Z is hydrogen

19. A process according to claim 18, wherein in the stabilizer of formula XXXII R.sub.5 is hydrogen, R.sub.6 is an alkyl radical --C.sub.4 H.sub.9, Q is a radical --CH.sub.2 --CH.sub.2 --CH.sub.2 --.

20. A process according to claim 1 wherein the stabilizer is added in an amount ranging between 0.01 and 1% by weight, referred to the polymer.

21. A process according to claim 1 wherein the alpha-olefin polymers are obtained using stereospecific catalysts comprising the reaction product of an aluminum-alkyl compound with catalytic components comprising a titanium compound and an electron-donor compound, supported on a magnesium dihalide in the active form.

22. The process according to claim 1 wherein the alpha-olefin polymers are selected from the group consisting of crystalline linear high density polyethylene, low density polyethylene, polypropylene, propylene-ethylene copolymers containing prevailing amounts of propylene, high impact polypropylene, polybutene and poly(4-methyl-1-pentene); and elastomeric ethylene-propylene copolymers, optionally containing a diene monomer.