Process for producing coating from multi component coating composition

Abstract

The present invention is directed to a process for producing a coating from a multi component coating composition that includes a crosslinkable, crosslinking and catalyst components. The catalyst component includes organo zinc cocatalysts, organo tin catalysts, and carboxylic acids. The catalyst component provides long pot life to a pot mix obtained by mixing the aforementioned with components while simultaneously providing a coating resulting from the pot mix with desired coating properties, such as desired early hardness of a coating resulting from a relatively low temperature baking cure cycle.

Description

Claims

1. A process for producing a coating on a substrate, said process comprising: (a) mixing a crosslinkable component, a crosslinking component and a catalyst component of a coating composition to form a pot mix, wherein said crosslinkable component comprises one or more crosslinkable polymers;wherein said crosslinking component comprises one or more polyisocyanates having two or more isocyanate groups and;wherein said catalyst component consists essentially of one or more organo zinc cocatalysts, one or more organo tin catalysts, and one or more C1 to C8 carboxylic acids;(b) applying a layer of said pot mix over said substrate; and(c) curing said layer into said coating on said substrate.

2. The process of claim 1 wherein said pot mix has a shelf life ranging from 20 minutes to four hours when said coating composition has a VOC of 4.3 pounds per gallon.

3. The process of claim 2 wherein said pot mix has an application Zahn #2 viscosity ranging from 13 to 22 seconds.

4. The process of claim 1 wherein said layer coating has Persoz hardness after heating at 60° C. for 30 minutes greater than 100 when said layer has a thickness of 50 microns.

5. The process of claim 1 wherein the curing step (c) takes place at a temperature of less than 70° C.

6. The process of claim 1 wherein said zinc cocatalyst is a reaction product of zinc oxide with C1 to C12 carboxylic acids, hydroxy C1 to C12 carboxylic acids, or a combination thereof.

7. The process of claim 6 wherein said zinc cocatalyst is selected from the group consisting of zinc octoate, zinc napthenate, zinc formate, zinc acetate, zinc propionate, zinc acetylacetonate, zinc lactate, and a combination thereof.

8. The process of claim 1 wherein said organo tin catalyst is dialkyl tin carboxylate of aliphatic carboxylic acid.

9. The process of claim 1 wherein said organo tin catalyst is selected from the group consisting of dibutyl tin dilaurate, dibutyl tin dioctoate, dibutyl tin diacetate, and a combination thereof.

10. The process of claim 1 wherein said C1 to C8 carboxylic acid is acetic acid.

11. The process of claim 1 wherein weight percentage of zinc cocatalyst ranges from 0.01 percent to 1 percent, wherein weight percentage of organo tin catalysts ranges from 0.003 percent to 0.1 percent, and wherein weight percentage of carboxylic acids component ranges from 0.01 percent to 1.5 percent all weight percentages being based on the crosslinkable, crosslinking and catalyst component solids.

12. The process of claim 1 wherein said crosslinkable polymer is a hydroxy functional acrylic polymer, hydroxy functional polyester or a combination thereof.

13. The process of claim 1 wherein said substrate is an auto body.

14. The process of claim 13 wherein said coating composition is formulated as a primer, basecoat, or clear coating composition.

15. The process of claim 1 or 14 wherein said coating composition is formulated as an automotive OEM or refinish coating composition.