The present invention relates to a production method and production system for a hot rolled strip in a hot rolling line. More particularly, the present invention relates to a method and system that smoothly conveys on a hot runout table a hot rolled strip rolled by a hot finishing rolling mill. Jumping or waving of the hot rolled strip on the hot runout table is eliminated by squirting water in a characteristic manner.
In a typical hot rolling line for producing hot rolled strips, a hot steel slab is rolled into a hot rolled strip by a hot rolling train including a hot roughing rolling mill and a hot finishing rolling mill, and the hot rolled strip is cooled by cooling water while running on a hot runout table composed of a plurality of table rolls, and is then coiled with a coiler, thus obtaining a hot rolled strip coil.
In the hot rolling line, the hot rolled strip runs on the hot runout table in an unstable state on free tension from when the head end of the hot rolled strip passes through the hot rolling train and until when the head end is coiled with the coiler. Therefore, a phenomenon in which the head end of the strip lifts from a hot runout table 50 (pass line) (hereinafter referred to as “jumping”) 51a tends to occur, as shown in
While the head end of the hot rolled strip similarly runs on the hot runout table 50 on free tension, when the strip running velocity on the downstream side becomes lower than the strip running velocity on the upstream side for some reason (for example, by the influence of cooling water supplied from above), a phenomenon in which the hot rolled strip waves (hereinafter referred to as “waving”) 53a occurs, as shown in
From when the head end of the hot rolled strip is wound on the coiler and until when the tail end of the hot rolled strip passes through the hot rolling train, the hot rolled strip runs on the hot runout table in a tensioned state. Therefore, unordinary displacement, such as the above-described waving, will not occur. However, after the tail end of the hot rolled strip passes through the hot rolling train, the hot rolled strip runs again on the hot runout table in an unstable state on free tension. As shown in
Recently, the thickness of hot rolled strips has been increasingly reduced according to user demands. On the other hand, the running velocity tends to increase in order to ensure high productivity. The probability that the above-described unordinary displacement (unstable phenomenon), such as jumping or waving, of hot rolled strips on the hot runout table will occur increases as the thickness of the hot rolled strips decreases and as the running velocity increases.
When the jumping 51a and the head folding defect 52a described above occur at the head end of a hot rolled strip, the head end cannot enter between pinch rolls on the upstream side of the coiler, and the hot rolled strip cannot be coiled with the coiler. Moreover, the pinch rolls and the peripheral instruments including the coiler may be damaged by the impact made when a strip portion with the jumping 51a or the head folding defect 52a collides therewith. Even if the hot rolled strip can be coiled with the coiler, a strip portion that is not smoothly wound, that is, a strip portion having the head folding defect 52a or scratches must be removed by cutting in the next process. This pronouncedly lowers the production yield.
When the jumping 51b or the tail folding defect 52b occurs at the tail end of the hot rolled strip, it is difficult to neatly wind the tail end on the coiler. Furthermore, the components of the hot runout table may be damaged depending on the degree of the jumping 51b and the tail folding defect 52b (the condition of jumping or waving). For example, spliters of the hot rolled strip produced in such a case sometimes fall on the hot rolled strip, and make scratches thereon. In this case, even if the hot rolled strip can be coiled with the coiler, a strip portion that is not smoothly wound, that is, a strip portion having the tail folding defect 52b or scratches must be removed by cutting in the next process. This lowers the production yield.
When the waving 53a and 53b and the strip folding defects 54a and 54b occur at the head end and tail end of the hot rolled strip, coiling of the strip may be hindered and the instruments may be damaged, in a manner similar to that in the case in which the jumping 51a and 51b, the head folding defect 52a, and the tail folding defect 52b occur. Since cooling on the hot runout table by cooling water is not uniform in the longitudinal direction of the hot rolled strip, the material of the hot rolled strip is uneven. As a result, a strip portion having the strip folding defects 54a and 54b and the strip portion having quality variations must be removed by cutting, and this pronouncedly lowers the production yield.
As described above, in the production of hot rolled strips, it is quite important, for high productivity and high quality of the hot rolled strips, to cause the hot rolled strips to stably run on the hot runout table by preventing unordinary displacement (unstable running phenomenon).
The above-described unordinary displacement (unstable running phenomenon) of the strips can be reduced to some extent by decreasing the line velocity. However, the reduction in line velocity lowers the productivity of the hot rolled strips. Moreover, since high quality of the strips cannot be ensured, for example, the finishing temperature cannot be ensured, it is difficult to adopt this method.
In order to ensure running stability of hot rolled strips on the hot runout table, the following proposals have been submitted: (1) Jumping at the head end of a hot rolled strip running on the hot runout table is pushed by spraying horizontal or oblique jets of gas or liquid from nozzles. (Document 1: Japanese Examined Patent Application Publication No. 52-30137) (2) Water is directly sprayed onto the surface of a hot rolled strip, which is running on the hot runout table, in an obliquely upward direction by spray devices on the upstream side of the hot runout table, and a velocity component of the sprayed water in the strip running direction is set to be higher than the running velocity of the hot rolled strip so that a thrust acts on the hot rolled strip. This prevents jumping or waving at the head end of the hot rolled strip. (Document 2: Japanese Unexamined Patent Application Publication No. 10-118709). (3) When the head end of a hot rolled strip runs on the hot runout table, water is horizontally sprayed at an angle of approximately 5° to 30° to the strip running direction from spray devices disposed by the side of the hot runout table, thereby preventing jumping that causes a head folding defect at the head end of the hot rolled strip. (Document 3: Japanese Unexamined Patent Application Publication No. 2001-340911). (4) While the tail end of a hot rolled strip runs on the hot runout table, high-pressure water is directly sprayed onto the surface of the hot rolled strip in the direction opposite to the strip running direction, thereby preventing waving at the tail end. (Document 4: Japanese Unexamined Patent Application Publication No. 11-267732, Document 5: Japanese Unexamined Patent Application Publication No. 2002-192214)
However, according to the examinations, the present inventors found that the above conventional methods have the following problems: (A) In the conventional methods disclosed in Documents 2, 4, and 5, fluid, such as water, is directly sprayed in an obliquely upward direction onto the surface of a hot rolled strip that is running on a pass line of a hot runout table. In Document 1, an oblique jet is similarly sprayed onto the strip surface. However, when the fluid is directly sprayed onto the surface of the strip on the pass line in an obliquely upward direction, as in these conventional methods, since the fluid has a vertical velocity component, it applies a vertical impact force to the hot rolled strip that is normally running on the pass line of the hot runout table. The impact force acts so as to push the strip between adjacent table rolls of a hot runout table 50, as shown in
For example, when the jumping 51a at the head end of the strip shown in
That is, these conventional methods aim to press jumping by horizontally spraying fluid onto the jumping head end of the strip. In actuality, it is impossible to spray the fluid onto the jumping head end of the strip when only the jumping head end runs. Of course, the fluid is also sprayed while the strip is normally running on the pass line. In this case, after the fluid is jetted, a part of or the entirety of the fluid decreases in velocity, and lands on the surface of the strip that is normally running on the pass line. Since the fluid landing on the strip surface, of course, applies a vertical impact force on the hot rolled strip, problems substantially similar to those described in the above (A) occur. Document 3 mentions that the fluid does not touch the strip surface because it is horizontally sprayed, and therefore, the head end of the strip will not enter between the table rolls, and also mentions operational functions different from those in the method in which the fluid is directly sprayed onto the strip surface in an obliquely upward direction, as in Document 2. However, it was found that the above-described problems also arose in the method in Document 3 in which the fluid is not directly sprayed onto the strip surface.
The present inventors found that it was essential to squirt a beam-shaped fluid jet so as to completely pass over a hot rolled strip in order to overcome these problems, and completed the present invention. The found facts will be described in detail below. The above documents do not suggest these found facts and method. That is, the method disclosed in Document 1 includes a method for directly spraying fluid onto the strip surface in an obliquely upward direction, as described in the above (A). The operational function of fluid spraying disclosed in the document is merely to produce air flow in the strip running direction by fluid spraying and to prevent jumping of the head end of the strip by the air flow. Therefore, Document 1 does not disclose a technical idea in which a beam-shaped fluid jet is squirted so as to completely pass over a hot rolled strip. Document 3 mentions the above-described operational function of horizontally spraying fluid. However,
The present invention has been made to overcome the above-described problems of the conventional techniques. An object of the present invention is to effectively suppress excessive displacement (for example, jumping or waving) of a hot rolled strip, which runs on a hot runout table, above a pass line by squirting fluid and to reliably prevent a head folding defect, a tail folding defect, and a strip folding defect of the hot rolled strip resulting from the displacement. Another object is to properly prevent a portion of the strip from being displaced above the pass line by the fluid squirting. A further object is to provide a production method and a production system for a hot rolled strip that can reliably achieve stable running of a hot rolled strip on a hot runout able.
In view of the above-described problems of the conventional methods, the present inventors examined a method for effectively suppressing excessive displacement of a hot rolled strip, which runs on a hot runout table, above a pass line by squirting fluid, and as a result, found the following: (a) In order to achieve stable running of a hot rolled strip on a hot runout table by squirting fluid, it is essential to squirt a beam-shaped fluid jet so as to completely pass over the hot rolled strip without touching a surface of the hot rolled strip normally running on the pass line. This can effectively suppress excessive displacement (for example, jumping or waving) of the hot rolled strip above the pass line, and can properly prevent a portion of the strip from being displaced above the pass line by the squirting of fluid itself. (b) In order to particularly effectively suppress excessive displacement (for example, jumping or waving) of the strip above the pass line, it is necessary to optimize the height of the beam-shaped fluid jet passing over the strip from the pass line in the above (a).
That is, when the height of the fluid jet passing above the strip from the pass line is too large, a strip portion displaced above the pass line does not substantially collide with the fluid jet, and therefore, the action of the fluid jet is hardly effective for the displacement of the strip. Even when the height of the fluid jet from the pass line is a height that allows the fluid jet to collide with the displaced strip portion, a phenomenon in which the displaced strip portion sticks to the lower side of the fluid jet sometimes occurs. This phenomenon sometimes reduces running stability, and causes, for example, a head folding defect, a tail folding defect, and a strip folding defect. In contrast, when the height of the fluid jet passing above the strip from the pass line is too small, an impact force of the fluid jet acts on a strip that normally runs (including a strip with a displacement that does not need to be corrected), and running stability is thereby reduced. (c) In a manner similar to that in the above (b), in order to particularly effectively suppress excessive displacement (for example, jumping or waving) of the strip above the pass line, it is necessary to optimize the thrust (impact force) of the fluid jet passing above the hot rolled strip in the longitudinal direction of the pass line.
That is, when the thrust is too strong, the strip substantially jumps or waves by the reaction of collision with the fluid jet, and the displacement of the strip portion is promoted. In contrast, when the thrust is too weak, the displacement of the strip is not corrected sufficiently.
The present invention has been made based on the above findings. In summary, the present invention provides a hot-rolled-strip production method wherein a hot rolled strip obtained by rolling with a hot rolling mill is conveyed by a hot runout table, and is coiled with a coiler. The production method includes the steps of squirting a fluid jet above the hot rolled strip conveyed by the hot runout table so as to pass over the hot rolled strip without touching a surface of the hot rolled strip running on a pass line (strip-conveying surface of the hot runout table); and causing a portion of the strip displaced upward from the pass line beyond a predetermined level to collide with the fluid jet in order to correct the displacement of the portion.
According to this production method of the present invention, it is possible to effectively suppress excessive displacement (jumping or waving) of a hot rolled strip, which runs on the hot runout table, above the pass line by squirting fluid, and to reliably prevent a head folding defect, a tail folding defect, and a strip folding defect resulting from the displacement. Since the fluid jet completely passes over the hot rolled strip that is normally running without touching the hot rolled strip, displacement of a strip portion above the pass line due to the squirting of fluid can be properly prevented. Consequently, stable running of the hot rolled strip on the hot runout table can be reliably achieved.
In the production method of the present invention, in order to particularly effectively suppress excessive displacement (jumping or waving) of the strip above the pass line, it is preferable to optimize the height of the beam-shaped fluid jet from the pass line when passing above the strip, as described above in the findings on which the present invention is based. More specifically, it is preferable that the height of a center line of the fluid jet passing above the hot rolled strip, from the pass line be more than or equal to 50 mm and less than or equal to 450 mm, more preferably, more than or equal to 50 mm and less than 200 mm.
Similarly, in order to particularly effectively suppress excessive displacement (for example, jumping or waving) of the strip above the pass line, it is preferable to optimize the thrust (impact force) in the longitudinal direction of the pass line of the fluid jet that is passing above the hot rolled strip, as described above in the findings on which the present invention is based. More specifically, it is preferable that the line-direction thrust FL of the fluid jet passing above the hot rolled strip be defined by the following equation (1), and be set to be within the range of 10 kgf to 50 kgf:
FL=[ρA(v cos(π×α/180)−u)2]/9.8 (1)
wherein pρ: the density of fluid that forms the fluid jet (kg/m3)
In the production method of the present invention, the fluid jet may be squirted in any of the following ways (1) and (2). Therefore, both ways may be used in one line. (1) The fluid jet is squirted at an angle α to a strip running direction, and the angle α satisfies the condition 0°≦α<90°. (2) The fluid jet is squirted at an angle α to a direction opposite from a strip running direction (hereinafter referred to as a “counter running direction”), and the angle a satisfies the condition 0°≦α<90°.
When the fluid jet is squirted in the direction in the above (1), it is preferable that a velocity component in the pass-line longitudinal direction of the fluid jet that is passing above the hot rolled strip be higher than the running velocity of the hot rolled strip. It is particularly preferable that a velocity component in the pass-line longitudinal direction of the fluid jet that is passing above the head end of the hot rolled strip be higher than the running velocity of the hot rolled strip, and that a velocity component in the pass-line longitudinal direction of the fluid jet that is passing above the tail end of the hot rolled strip be lower than the running velocity of the hot rolled strip. These conditions allow the fluid jet to properly act on a strip portion displaced above the pass line.
When the above (1) and (2) are both used, it is preferable that the fluid jet be squirted at the head end of the hot rolled strip so that the angle α to the strip running direction satisfies the condition 0°≦α<90°, and that the fluid jet be squirted at the tail end of the hot rolled strip so that the angle α to the counter running direction satisfies the condition 0°≦α<90°.
It is difficult to precisely predict the position in the longitudinal direction of the hot runout table at which a strip portion is displaced above the pass line. Therefore, preferably, squirting of the fluid jet is performed at a plurality of positions appropriately spaced in the longitudinal direction of the hot runout table. In this case, it is preferable to set the interval between the fluid-jet squirting positions in the longitudinal direction of the hot runout table within the range of 5 m to 15 m.
When the fluid jet is allowed to completely pass over the hot rolled strip in the widthwise direction by setting the angle α of the squirting direction of the fluid jet with respect to the strip running direction or the counter running direction so as to satisfy the condition 0°<α<90°, it is preferable that regions in which the fluid jet passes above the strip be consecutively provided in the longitudinal direction of the strip, in order to cope with the displacement of a strip portion above the pass line caused at any position in the longitudinal direction of the hot runout table. For that purpose, preferably, squirting of the fluid jet is performed at a plurality of positions appropriately spaced in the longitudinal direction of the hot runout table, imaginary jet pass lines x are obtained by projecting, onto the surface of the hot rolled strip, the paths of fluid jets that completely pass over the hot rolled strip in the widthwise direction, and ends of jet pass lines x and x adjacent in the pass-line longitudinal direction, of the imaginary jet pass lines x, correspond or overlap with each other in the pass-line longitudinal direction.
When fluid jets are squirted from both widthwise sides of the hot runout table, in order to prevent running of the strip from becoming unstable by the thrust in the strip widthwise direction applied to the strip by the collision of the fluid jets, it is preferable that the fluid jets be squirted at positions opposing across the hot runout table (including positions that are asymmetrically provided with respect to the hot runout table), and that the fluid jets passing over the hot rolled strip be substantially equal in the widthwise thrust FW defined by the following equation (2):
FW=[ρA(v sin(π×α/180))2]/9.8 (2)
wherein ρ: the density of the fluid that forms the fluid jet (kg/m3)
The fluid jet may pass above the hot rolled strip in the longitudinal direction of the pass line instead of completely passing over the hot rolled strip in the widthwise direction. In this case, the fluid jet is collected above the hot rolled strip on the downstream side in the squirting direction of the fluid jets.
While the squirting direction of the fluid jet may be inclined upward or downward with respect to the horizontal plane, it is preferable that the inclination angle β of the squirting direction of the fluid jet with respect to the horizontal plane be 10° or less.
In general, a hot rolled strip running on the hot runout table is cooled by cooling water supplied from above. In order to prevent the flow velocity of the fluid jet from being decreased by the cooling water, it is preferable that a shield for shielding the fluid jet from the cooling water be provided above the fluid jet. The shield may be formed of a shielding member provided above the fluid jet, or a shielding fluid jet that flows substantially parallel to and above the fluid jet.
A hot-rolled-strip production system of the present invention is suited to carry out the above-described production method of the present invention, and the abstract thereof is as follows: [1] A hot-rolled-strip production system includes a hot rolling train, a hot runout table provided on an exit side of the hot rolling train to convey a hot rolled strip, and a coiler for coiling the hot rolled strip conveyed by the hot runout table. A fluid-squirting nozzle is provided by the side of or above the hot runout table to squirt a fluid jet above the hot rolled strip conveyed by the hot runout table so that the fluid jet passes over the hot rolled strip without touching a surface of the hot rolled strip running on a pass line (a strip-conveying surface of the hot runout table), and the height of the center of a nozzle aperture of the fluid-squirting nozzle from the pass line is within the range of 50 mm to 450 mm.
In order to carry out the above-described various production methods, the production system may have the following features [2] to [13]. The significance and advantages of these system features correspond to the above-described production methods. [2] A hot-rolled-strip production system described in the above [1], wherein the height of the center of the nozzle aperture of the fluid-squirting nozzle from the pass line is more than or equal to 50 mm and less than 200 mm. [3] A hot-rolled-strip production system described in the above [1] or [2], wherein the angle α of a squirting direction of the fluid jet from the fluid-squirting nozzle with respect to a strip running direction satisfies the condition 0°≦α<90°. [4] A hot-rolled-strip production system described in the above [1] or [2], wherein the angle α of a squirting direction of the fluid jet from the fluid-squirting nozzle with respect to a counter running direction satisfies the condition 0°≦α<90°. [5] A hot-rolled-strip production system described in the above [1] or [2], wherein the fluid-squirting nozzle includes a fluid-squirting nozzle that allows the angle α of the direction of squirting the fluid jet with respect to a strip running direction to satisfy the condition 0°≦α<90°, and a fluid-squirting nozzle that allows the angle α of a direction of squirting of the fluid jet from the fluid-squirting nozzle with respect to a counter running direction to satisfy the condition 0°≦α<90°. [6] A hot-rolled-strip production system described in any of the above [1] to [5], wherein the fluid-squirting nozzle includes a plurality of fluid-squirting nozzles appropriately spaced in the longitudinal direction of the hot runout table. [7] A hot-rolled-strip production system described in the above [6], wherein the interval between the fluid-squirting nozzles in the longitudinal direction of the hot runout table is within the range of 5 m to 15 m. [8] A hot-rolled-strip production system described in any of the above [1] to [7], wherein the angle α of a squirting direction of the fluid jet from the fluid-squirting nozzle with respect to a strip running direction or a counter running direction satisfies the condition 0°≦α<90°, and the fluid jet squirted from the fluid-squirting nozzle completely passes over the hot rolled strip in the widthwise direction. [9] A hot-rolled-strip production system described in the above [8], wherein the fluid-squirting nozzle includes a plurality of fluid-squirting nozzles appropriately spaced in the longitudinal direction of the hot runout table, the interval and the squirting direction of the fluid-squirting nozzles are determined so that ends of jet pass lines x and x adjacent in the longitudinal direction of the pass line, of imaginary jet pass lines x obtained by projecting the paths of fluid jets squirted from the fluid-squirting nozzles so as to completely pass over the hot rolled strip in the widthwise direction onto the surface of the hot rolled strip, correspond or overlap with each other in the pass-line longitudinal direction. [10] A hot-rolled-strip production system described in any of the above [1] to [7], wherein the fluid-squirting nozzle is provided above the pass line so that the squirted fluid jet passes above the hot rolled strip in the longitudinal direction of the pass line, and a collecting means for collecting the fluid jet is provided above the pass line on the downstream side in the squirting direction of the fluid jet. [11] A hot-rolled-strip production system described in any of the above [1] to [10], wherein a squirting direction of the fluid jet from the fluid-squirting nozzle is inclined upward or downward with respect to a horizontal plane, and the inclination angle β of the squirting direction with respect to the horizontal plane is 10° or less. [12] A hot-rolled-strip production system described in any of the above [1] to [10], further including a cooling device for supplying cooling water from above to the hot rolled strip conveyed by the hot runout table, and a shielding member provided above the hot runout table to shield the fluid jet squirted from the fluid-squirting nozzle from the cooling water. [13] A hot-rolled-strip production system described in any of the above [1] to [10], further including a cooling device for supplying cooling water from above to the hot rolled strip conveyed by the hot runout table, and a shielding-fluid-jet squirting nozzle that squirts, above and substantially parallel to the fluid jet squirted from the fluid-squirting nozzle, a shielding fluid jet for shielding the fluid jet from the cooling water.
The present invention relates to a hot-rolled-strip production method in which a hot rolled strip obtained by rolling with a hot rolling mill is conveyed by a hot runout table and is then coiled with a coiler. The method is characterized in a manner in which a fluid jet is squirted in order to correct (suppress, eliminate) the displacement of the hot rolled strip running on the hot runout table above a pass line (for example, jumping or waving at a head or tail end of the strip, the same applies hereinafter).
In the present invention, a beam-shaped fluid jet 5 is squirted above (an upper space) a hot rolled strip 1 conveyed by a hot runout table 3 so as to pass over the hot rolled strip 1 without touching a surface of the hot rolled strip 1 running on a pass line (a strip-conveying surface of the hot runout table). A strip portion 100 displaced upward from the pass line beyond a predetermined level (jumping at the head end of the strip in this embodiment) is caused to collide with the fluid jet 5 in order to correct the displacement thereof (to push back the portion toward the pass line). The strip portion 100 displaced upward beyond the predetermined level includes, for example, jumping at the head end of the strip as in this embodiment (see
According to the present invention, when the strip portion 100 displaced above the pass line is pushed back toward the pass line by collision with the fluid jet 5, as described above, the displacement of the strip is corrected. The fluid jet 5 does not touch the surface of a strip portion that is not displaced upward beyond the predetermined level, but completely passes over the strip portion. Therefore, an impact force of the fluid jet 5 does not act on the strip that normally runs on the pass line (including a strip portion displaced upward below the predetermined level). Unlike the conventional technique, the strip is not displaced by collision with the fluid jet.
While the fluid jet 5 used in the present invention may be gas, liquid, or a mixture of gas and liquid, water is used in normal cases.
In the present invention, the squirting direction of the fluid jet 5 on the horizontal plane is basically arbitrarily determined except for the widthwise direction of the strip (a direction orthogonal to the strip running direction). The fluid jet 5 may be squirted in the strip running direction, or in a counter running direction (a direction opposite to the strip running direction). In the former case, the fluid jet 5 is squirted so that the angle α with respect to the strip running direction satisfies the condition 0°≦α<90°. In the latter case, the fluid jet 5 is squirted so that the angle α with respect to the counter running direction satisfies the condition 0°≦α<90°.
In order to more effectively and reliably eliminate the displacement of the strip, it is preferable that the fluid jet 5 be squirted in the strip running direction for a displacement at the head end of the strip (that is, the fluid jet 5 be squirted so that the angle α with respect to the strip running direction satisfies the condition 0°≦α<90°). It is preferable that the fluid jet 5 be squirted in the counter running direction for a displacement at the tail end of the strip. That is, it is preferable that the fluid jet 5 be squirted so that the angle α with respect to the counter running direction satisfies the condition 0°≦α<90°. Therefore, it is particularly preferable that the fluid jet 5 be squirted, on one hot runout table, at the head end of the hot rolled strip 1 so that the angle α with respect to the running direction satisfies the condition 0°≦α<90°, and at the tail end so that the angle α with respect to the counter running direction satisfies the condition 0°≦α<90°.
In order for an impact force of the fluid jet 5 (a thrust in the longitudinal direction of the pass line (strip running direction or counter running direction)) to effectively act on a strip portion displaced above the pass line, it is preferable to minimize the angle α of the squirting direction of the fluid jet 5 with respect to the longitudinal direction of the pass line. In contrast, when the fluid jet 5 crosses over the hot rolled strip in the widthwise direction, it is necessary to increase the flow velocity of the fluid jet 5 because the length of the fluid jet 5 passing over the hot rolled strip 1 increases as the angle α decreases. From the above viewpoints, when the fluid jet 5 is squirted so as to completely pass over the hot rolled strip in the widthwise direction, as shown in
While the fluid jet 5 is squirted from the side of the hot runout table 3 in FIGS. 1 to 4, it may be squirted from above the pass line on the hot runout table 3. FIGS. 5 and 6 are a plan view and a side view, respectively, showing such an embodiment. In this case, a fluid jet 5 may be guided toward the sides of the hot runout table 3 by being squirted at an angle α to the longitudinal direction of the pass line (strip running direction or counter running direction). Alternatively, a collecting means 15 may be provided above the hot rolled strip on the downstream side in the squirting direction of the fluid jet 5 to collect the fluid jet 5, and the fluid jet 5 may be collected by the collecting means 15 so as to be prevented from landing on the surface of the hot rolled strip. The collecting means 15 is, for example, a duct having an opening 150 through which the fluid jet 5 can enter, as shown in the figures.
The squirting direction of the fluid jet 5 may be inclined upward or downward with respect to the horizontal plane.
The fluid jet 5 is squirted by a fluid-squirting nozzle. The position and squirting direction of the fluid-squirting nozzle are determined in accordance with the above-described squirting position and squirting direction of the fluid jet 5.
In
The hot runout table 3 includes multiple table rolls. A cooling device (not shown) is provided above or below the hot runout table 3 to supply cooling fluid, such as cooling water, to a conveyed hot rolled strip. Pinch rolls 16 are provided on the entrance side of the coiler 4 to pinch and guide the hot rolled strip 1 conveyed on the hot runout table 3 to the coiler 4.
With this basic system configuration, a plurality of fluid-squirting nozzles 6 are appropriately spaced in the longitudinal direction of the hot runout table 3 on both sides of the hot runout table 3, and squirt fluid jets 5 above a hot rolled strip 1 running on the hot runout table 3. Various arrangement manners of the fluid-squirting nozzles 6 will be described in detail later.
Each of the fluid-squirting nozzles 6 is connected to a fluid supply system 7, and, for example, the flow rate and squirting timing of a fluid jet 5 to be squirted from the fluid-squirting nozzle 6 are controlled by a controller 8 for controlling the fluid supply system 7. The fluid supply system 7 includes a fluid feeding pump 11, a flow-rate adjustment valve 12 for adjusting the flow rate of the fluid to be discharged from the pump 11, an on-off valve 13 for supplying the fluid to the fluid-squirting nozzle 6 when opened, and an angle adjustment mechanism 14, such as an actuator, for adjusting the angle of the fluid-squirting nozzle 6.
In this production system for hot rolled strips, a hot rolled strip 1 supplied from the final stand 2 of the hot finishing rolling mill is guided onto the hot runout table 3, is cooled to a predetermined temperature while being conveyed by the hot runout table 3, and is then coiled with the coiler 4. While the hot rolled strip 1 is running on the hot runout table 3, fluid jets 5 are squirted from the fluid-squirting nozzles 6 above the hot rolled strip 1 in a manner shown in FIGS. 1 to 3.
A description will now be given of how the displacement of the hot rolled strip is eliminated by the fluid jet 5 in the present invention, with reference to FIGS. 10 to 13.
A particularly preferable embodiment of the present invention will be described below.
In the present invention, in order to particularly effectively correct the displacement of the strip, it is preferable that the height of a center line of a fluid jet 5 passing above the hot rolled strip from the pass line (the height h shown in
From a similar viewpoint, it is preferable that the line-direction thrust FL of the fluid jet 5 passing above the hot rolled strip be defined by the following equation (1), and be set to be within the range of 10 kgf to 50 kgf:
FL=[ρA(v cos(π×α/180)−u)2]/9.8 (1)
wherein ρ: the density of fluid that forms the fluid jet (kg/M3)
The line-direction thrust FL is a thrust (impact force) in the longitudinal direction of the pass line that is applied to a strip portion displaced above the pass line by a fluid jet 5 squirted in the strip running direction (0°≦α<90°) when the fluid jet 5 collides with the strip portion. The strip portion displaced above the pass line is pushed back in the vertical direction (toward the pass line) by a vertical force resulting from the thrust.
The above-described preferable conditions of the present invention were known from a simulation test conducted by the present inventors. The test results will be described below.
The present inventors conducted a simulation test for the running conditions of a hot rolled strip on the hot runout table by using multibody-Dynamics. In this simulation, running conditions of the strip (displacement conditions of the strip) were reproduced while changing the height of the center line of a fluid jet passing above the hot rolled strip from the pass line (hereinafter, referred to as “fluid-jet height h”) and the above-described line-direction thrust FL.
Simulation conditions are as follows:
First, simulations were performed while changing the fluid-jet height h in steps of 50 mm from 50 mm to 500 mm and changing the line-direction thrust FL in steps of 10 kgf from 10 kgf to 100 kgf. As a result, it was revealed that the action of the fluid jet is hardly effective for jumping at the head end of the strip when the fluid-jet height h exceeds a certain level, and that a phenomenon in which a jumping portion of the strip sticks to the lower side of the fluid jet (hereinafter referred to as “sticking”) tends to occur within a certain range of the fluid-jet height h even when the height h allows the fluid jet to achieve an effect of suppressing jumping. This sticking is prone to cause trouble such as a head folding defect of the strip. Even if a head folding defect is not caused, when sticking of the head of the strip remains at the entrance side of the coiler, trouble occurs, for example, the head end of the strip is not properly pinched between the pinch rollers on the entrance side of the coiler.
Referring to
When the fluid-jet height h is 450 mm or less, a jumping portion collides with the fluid jet. However, sticking occurs when the fluid-jet height h is within the range of 200 mm to 450 mm, and the frequency of sticking is high particularly within the range of 300 mm to 450 mm. In contrast, when the fluid-jet height h is less than 200 mm (50 mm or more), sticking does not occur. When the fluid-jet height h is 200 mm or more, a jumping portion that becomes large to some extent collides with the fluid jet 5, and the lift and thrust produced at the jumping are balanced. Therefore, sticking easily occurs. In contrast, when the fluid-jet height is less than 200 mm, a jumping portion collides with the fluid jet 5 before it increases in size, that is, when the lift produced at the jumping portion is small.
The above results reveal that it is preferable that the fluid-jet height h be 450 mm or less in order for the displaced strip portion to reliably collide with the fluid jet, and that the fluid-jet height h is 250 mm or less, preferably, less than 200 mm in order to prevent the strip from sticking to the lower side of the fluid jet. When the fluid-jet height h is too small, the fluid jet may collide with a strip portion that is stably running on the hot runout table (including a portion of the strip displaced upward below a predetermined level), or may land on the hot rolled strip. From this viewpoint, it is preferable to set the fluid-jet height h at 50 mm or more.
For the above reasons, it is preferable that the fluid-jet height h be more than or equal to 50 mm and less than or equal to 450 mm, more preferably, more than or equal to 50 mm and less than 200 mm in order to properly suppress the displacement of the strip above the pass line and to achieve stable running of the strip. When the fluid jet 5 is squirted from the fluid-squirting nozzle 6 in the substantially horizontal direction, it is preferable that the height of the center of the aperture of the fluid-squirting nozzle 6 from the pass line be more than or equal to 50 mm and less than or equal to 450 mm, more preferably, more than or equal to 50 mm and less than 200 mm.
The influence of the line-direction thrust FL on the running condition of the strip was tested in a simulation on the condition that the fluid-jet height h was fixed. In this test, the condition of jumping or waving at the head end of the strip (velocity in the height direction at the head end) was examined when the fluid-jet height h was set at 100 mm and the line-direction thrust FL was varied from 10 kgf to 90 kgf.
wherein i: the data number
Therefore, it is adequate to set the line-direction thrust FL within the range of 10 kg to 50 kg in order to properly suppress the displacement of the strip above the pass line and to ensure stable running of the strip.
By setting the line-direction thrust FL in this range and setting the fluid-jet height h in the above-described range, it is possible to most effectively suppress the displacement of the strip and to achieve an optimal stable running condition of the hot rolled strip.
In the present invention, the squirting position of the fluid jet 5, that is, the position of the fluid-squirting nozzle 6 may be arbitrarily determined. A required number of fluid-squirting nozzles for squirting fluid jets 5 may be provided at positions where the strip may be displaced.
Therefore, for example, when the position where a hot rolled strip 1 easily jumps or waves is clear, only one fluid-squirting nozzle 6 may be provided at the position.
When the fluid-squirting nozzles 6 are provided at a plurality of positions, for example, they may be arranged in the following manners: (A) A plurality of fluid-squirting nozzles 6 are appropriately spaced-in the longitudinal direction of the hot runout table 3 on both widthwise sides of the hot runout table 3 (on both sides including the adjacencies of the side edges of the hot runout table 3), and the fluid-squirting nozzles 6 on both sides of the hot runout table 3 are arranged symmetrically with respect to the hot runout table. (B) A plurality of fluid-squirting nozzles 6 are appropriately spaced in the longitudinal direction of the hot runout table 3 on both widthwise sides of the hot runout table 3 (on both sides including the adjacencies of the side edges of the hot runout table 3), and the fluid-squirting nozzles 6 on both sides of the hot runout table 3 are arranged asymmetrically with respect to the hot runout table 3 so that they are shifted from each other by a half pitch. (C) A plurality of fluid-squirting nozzles 6 are appropriately spaced in the longitudinal direction of the hot runout table on only one widthwise side of the hot runout table 3 (at the positions on one side including the adjacency of the side edge of the hot runout table). (D) A plurality of fluid-squirting nozzles 6 are appropriately spaced in the longitudinal direction of the hot runout table 3 above the strip pass line on the hot runout table 3.
Needless to say, the above arrangement manners (A) to (D) may be combined on one hot runout table 3.
When the fluid-squirting nozzles 6 on both widthwise sides of the hot runout table are thus arranged symmetrically with respect to the hot runout table 3, it is necessary to prevent fluid jets squirted from the fluid-squirting nozzles 6 on both sides from crossing and interfering (colliding) with each other. For that purpose, adjustments are made, for example, a difference is formed in the height of the fluid jets squirted from the fluid-squirting nozzles 6 or in the angle β with respect to the horizontal plane.
In this manner, when the number of fluid-squirting nozzles 6 provided per unit length of the hot runout table is the same as that in the above manner (A), the interval of the fluid-squirting nozzles 6 in the longitudinal direction of the hot runout table can be reduced by half. Therefore, the densities of the fluid jets 5 passing over the hot rolled strip 1 can be increased.
Alternatively, multiple fluid-squirting nozzles 6 may be appropriately spaced in the longitudinal direction of the hot runout table on both widthwise sides of the hot runout table, and may be properly used under the control of a controller 8 so that the above manners (A) to (D) can be selectively adopted.
In the manners (A) to (D), in a case in which the squirting direction of the fluid jets 5 is at an angle α to the longitudinal direction of the pass line (strip running direction or counter running direction), when the fluid jets 5 collide with a strip portion displaced above the pass line, a thrust in the widthwise direction acts on the hot rolled strip 1, and the thrust may cause unstable running of the hot rolled strip 1, for example, snaking. Therefore, in order to prevent such unstable running, the manners (A) and (B) in which the fluid jets 5 are squirted from both widthwise sides of the hot runout table and the manner (D) in which the fluid jets 5 are squirted in the substantially longitudinal direction of the pass line above the pass line are more preferable than the manner (C) in which the fluid jets 5 are squirted from only one widthwise side of the hot runout table.
In the manners (A) and (B) in which the fluid jets 5 are squirted from both widthwise sides of the hot runout table, in order to more reliably prevent unstable running due to the thrust in the strip widthwise direction that is applied to the hot rolled strip 1 by the collision with the fluid jets 5, it is preferable that fluid jets be squirted from the positions opposing across the hot runout table (including the positions that are asymmetric with respect to the hot runout table) so that the fluid jets 5 passing over the hot rolled strip are substantially equal in widthwise thrust FW that is defined by the following equation (2):
FW=[ρA(v sin(π×α/180))2]/9.8 (2)
wherein ρ: the density of the fluid that forms the fluid jet (kg/m3)
Hence, when the fluid jets 5 squirted from both widthwise sides of the hot runout table collide with a strip portion displaced above the pass line, the thrusts acting on the strip widthwise direction because of the collision are balanced. Therefore, it is possible to more reliably prevent unstable running of the hot rolled strip 1.
While
It is difficult to predict where a phenomenon in which a strip portion is displaced above the pass line on the hot runout table (e.g., jumping or waving) will occur in the longitudinal direction of the hot runout table. For this reason, in order to cope with the displacement of a strip portion caused at any position, it is preferable that the regions in which the fluid jets 5 pass above the strip be consecutively provided in the strip longitudinal direction. That is, preferably, as shown in
When fluid jets are squirted at a plurality of positions appropriately spaced in the longitudinal direction of the hot runout table, the interval of the squirting positions of the fluid jets (interval of the installation positions of the fluid-squirting nozzles) is not particularly limited. In order to carry out the manner shown in
In the present invention, when a fluid jet 5 is squirted in the strip running direction, that is, the fluid jet 5 is squirted so that the angle α with respect to the strip running direction satisfies the condition 0°≦α<90°, it is preferable that a velocity component in the pass-line longitudinal direction of the fluid jet 5 passing above the hot rolled strip be higher than the running velocity of the hot rolled strip 1. It is particularly effective to set a velocity component in the pass-line longitudinal direction of a fluid jet 5 passing above the head end of the hot rolled strip 1 higher than the running velocity of the hot rolled strip 1. That is, when it is assumed that the running velocity of the hot rolled strip 1 is VSF (vector) and the flow velocity of the fluid jet 5 is VFF (vector), as shown in
In the present invention, when a fluid jet 5 is squirted above the tail end of the hot rolled strip 1, that is, when the fluid jet 5 is squirted so that the angle α with respect to the strip running direction satisfies the condition 0°≦α<90° and the fluid jet 5 is squirted above the tail end of the hot rolled strip 1, it is preferable that a velocity component in the pass-line longitudinal direction of the fluid jet 5 passing above the tail end of the hot rolled strip 1 be lower than the running velocity of the hot rolled strip 1. That is, when it is assumed that the running velocity of the hot rolled strip 1 while the tail end of the strip is passing on the hot runout table is VSR (vector) and the flow velocity of the fluid jet 5 is VFR (vector), as shown in
From the above, in order to carry out the present invention, it is preferable that the pass-line longitudinal velocity component of the fluid jet 5 passing above the head end of the hot rolled strip 1 be higher than the running velocity of the hot rolled strip 1, and that the pass-line longitudinal velocity component of the fluid jet 5 passing above the tail end of the hot rolled strip 1 be lower than the running velocity of the hot rolled strip 1.
The above-described pass-line direction components of velocity VFFl and VFRl of the fluid jet 5 can be controlled, for example, by adjusting the flow velocities VFF and VFR while changing the opening degree of the flow-rate adjustment valve 12 shown in
While the timing and period of squirting the fluid jet 5 above the hot rolled strip 1 in the present invention are not particularly limited, there is a constant possibility that unordinary displacement of the strip, such as jumping or waving, will occur while the hot rolled strip 1 is running on the hot runout table on free tension, as described above. Therefore, it is preferable to squirt the fluid jet 5 while the hot rolled strip 1 is running on the hot runout table on free tension, in other words, while the head end and tail end of the hot rolled strip are passing on the hot runout table.
Regarding the squirting timing of fluid jets 5, the fluid jets 5 may be sequentially squirted from a squirting position (fluid-squirting nozzle 6) nearest the final stand 2 of the hot finishing rolling mill correspondingly to the passage of the head end or tail end of a hot rolled strip 1. However, it is the easiest and reliably effective to simultaneously squirt fluid jets 5 from all the squirting positions, as long as there is no problem with the amount of fluid to be supplied.
When the amount of fluid to be supplied is limited, or, for example, when only jumping is to be suppressed and eliminated, fluid jets 5 may be sequentially squirted from a squirting position nearest the final stand 2 of the hot finishing rolling mill correspondingly to the passage of the head end or tail end of a hot rolled strip 1, and squirting of the fluid jets 5 may be sequentially stopped immediately after the passage.
It is preferable that the fluid jet 5 reach as far as possible with the same cross-sectional shape without being diffused. From this viewpoint, it is preferable that the flow velocity of the fluid jet 5 at the leading end of the nozzle be 30 m/sec or more. Since the strip running velocity is approximately 10 m/sec in a typical hot rolling line, the flow velocity of the fluid jet 5 is almost three times the strip running velocity or more.
The hot rolled strip 1 conveyed on the hot runout table is cooled by supplying cooling water thereto. The flow velocity of the fluid jet 5 may be decreased by cooling water that is supplied from above. In order to prevent this, it is preferable that a shield for shielding the fluid jet 5 from the cooling water be provided above the fluid jet.
The shield may be, for example, (a) a shielding member provided above the fluid jet 5, or (b) a shielding fluid jet flowing substantially parallel to and above the fluid jet 5. In the latter case, a shielding-fluid squirting nozzle is used to squirt a shielding fluid jet substantially parallel to and above the fluid jet 5.
In the figures, laminar heads 20 supply cooling water 21 to a running hot rolled strip 1 from above a hot runout table 3. A second fluid-squirting nozzle 17 is provided above a fluid-squirting nozzle 6 to squirt a shielding fluid jet 18 substantially parallel to and right above a fluid jet 5 in order to shield the fluid jet 5 from the cooling water 21 supplied from the laminar heads 20.
When the shielding fluid jet 18 is squirted from the second fluid-squirting nozzle 17 right above the fluid jet 5 squirted from the fluid-squirting nozzle 6, the cooling water 21 jetted from the laminar heads 20 is shielded by the shielding fluid jet 18, but does not directly collide with the fluid jet 5. Therefore, the flow velocity of the fluid jet 5 is prevented from being decreased.
Fluid jets 18 may be squirted from a plurality of positions vertically arranged above the fluid jet 5, or may be squirted in a parallel form in accordance with the squirt width of the fluid jet 5.
Since the fluid jet 5 and the shielding fluid jet 18 flowing right thereabove are almost the same as a fluid jet, the shielding fluid jet 11 can contribute to stable running, like the fluid jet 5, by being squirted on the conditions of the present invention.
In the figures, a shielding plate 19 is provided right above a fluid jet 5 squirted from a fluid-squirting nozzle 6 to shield the fluid jet 5 from cooling water 21 supplied from laminar heads 20. When this shielding plate 19 is provided, the cooling water 21 jetted from the laminar heads 20 is shielded by the shielding plate 19, and therefore, it does not directly collide with the fluid jet 5. This prevents the flow velocity of the fluid jet 5 from being decreased.
When the shielding plate 19 is horizontally movable, and a relatively thick hot rolled strip is produced without using the fluid jet 5, the shielding plate 19 may be moved from above the hot runout table 3.
While the preferred embodiments of the present invention have been described above, unordinary displacement, such as jumping or waving, of a strip on the hot runout table remarkably occurs in thin hot rolled strips having a thickness of 2.0 mm or less, and therefore, the present invention is particularly suited to produce such thin hot rolled strips.
The present invention provides a production method and production system for producing a hot rolled strip in a hot rolling line. According to the present invention, it is possible to ensure stable running of a hot rolled strip on a hot runout table and to prevent excessive displacement of the strip above a pass line and a head or tail folding defect of the strip resulting from the displacement.
Number | Date | Country | Kind |
---|---|---|---|
2002-247462 | Aug 2002 | JP | national |
2003-59120 | Mar 2003 | JP | national |
2003-75121 | Mar 2003 | JP | national |
2003-147108 | May 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP03/10511 | 8/20/2003 | WO | 8/22/2005 |