Process for producing vitamin A or its carboxylic acid esters, and itermediate compounds useful for the process

Information

  • Patent Grant
  • 4876400
  • Patent Number
    4,876,400
  • Date Filed
    Tuesday, July 5, 1988
    36 years ago
  • Date Issued
    Tuesday, October 24, 1989
    35 years ago
Abstract
A process for producing vitamin A represented by the formula ##STR1## which comprises treating a compound represented by the formula ##STR2## wherein R.sup.1 represents an aryl group which may be substituted, R.sup.21 and R.sup.22 each represent a hydrogen atom or a lower alkanoyl group, R.sup.3 represents an acetal-type protective group for a hydroxyl group, and X represents a halogen atom, with a base; and novel intermediate compounds useful for the above process.
Description
Claims
  • 1. A process for producing vitamin A represented by the formula ##STR64## which comprises treating a compound represented by the formula ##STR65## wherein R.sup.1 represents an aryl group which may be substituted, R.sup.21 and R.sup.22 each represent a hydrogen atom or a lower alkanoyl group, R.sup.3 represents an acetal-type protective group for a hydroxyl group, and X represents
  • a halogen atom, with a base, selected from the group consisting of lower alkoxides of potassium and potassium hydroxide, in a solvent selected from the group consisting of aliphatic hydrocarbons and aromatic hydrocarbons, thereby producing vitamin A substantially maintaining the sterochemistry of the starting compound.
  • 2. The process of claim 1, wherein the base is selected from the group consisting of potassium methoxide and potassium n-butoxide.
  • 3. The process of claim 2 wherein the base is potassium methoxide.
  • 4. The process of claim 1 wherein the treatment is carried out at a temperature of 20 .degree. to 80.degree. C.
  • 5. The process of claim 1 wherein the treatment is carried out in an atmosphere of an inert gas.
  • 6. The process of claim 1 wherein the solvent is selected from the group consisting of toluene, cyclohexane and a mixture of toluene and cyclohexane.
  • 7. The process of claim 2 wherein the solvent is selected from the group consisting of toluene, cyclohexane and a mixture of toluene and cyclohexane.
  • 8. The process of claim 3 wherein the solvent is selected from the group consisting of toluene, cyclohexane and a mixture of toluene and cyclohexane.
Priority Claims (6)
Number Date Country Kind
60-2964 Jan 1985 JPX
60-41667 Mar 1985 JPX
60-227549 Oct 1985 JPX
60-227550 Oct 1985 JPX
60-232073 Oct 1985 JPX
60-232074 Oct 1985 JPX
Compound of formula (IIa-2)

This is a Rule 60 Divisional application of Ser. No. 804,252, filed Feb. 3, 1988, now U.S. Pat. No. 4,825,006. This invention relates to a process for producing vitamin A or its carboxylic acid ester and to novel intermediate compounds useful for the process. Vitamin A and its carboxylic acid esters typified by the acetate and palmitate are used in great quantities as medicines, feed additives, etc. The following methods have previously been proposed for the production of vitamin A and its carboxylates. (1) Helvetica Chimica Acta, 30, 1911 (1947) ##STR3## (wherein Ac=acetyl group) (2) Chemie Ingeniuor Techik, 45, 646 (1973) ##STR4## (wherein Ph=phenyl group, X=halogen atom, Ac=acetyl group) (3) Helvetica Chimica Acta, 59, Fasc. 2, 387 (1976) 1 ##STR5## (wherein Ac.dbd.acetyl group) (4) J. Org. Chem., 41, 3287 (1976) ##STR6## Very recently, the present inventors and their co-workers proposed the following method for the production of vitamin A acid methyl ester. (5) J. Am. Chem. Soc., 106, 3670 (1984) ##STR7## The conventional methods for the production of vitamin A described in (1) to (4) all use beta-ionone as a starting material. The beta-ionone is industrially produced by cyclizing pseudoionone using a large quantity of concentrated sulfuric acid. However, because the yield of beta-ionone is not so high and it is difficult to separate from by-product alpha-ionone, etc. by distillation, betaionone is not always available at low cost. According to the method of preparing vitamin A acid methyl ester described in (5), the final product is a 1:1 mixture of an all trans-isomer and a 13-cis isomer of vitamin A acid methyl ester despite the fact that the method starts from methyl 7-formyl-3-methyl-2(E),6(E)-octadienecarboxylate. Hence, reduction in a customary manner of vitamin A acid methyl ester obtained by this method cannot give all trans-vitamin A. It is an object of this invention to provide an improved process for easily producing vitamin A and its carboxylic acid ester in good yields from readily available cheap industrial materials. Another object of this invention is to provide an improved process for producing vitamin A and its carboxylic acid ester which are sterically restricted. Still another object of this invention is to provide novel intermediate compounds which can be advantageously used in the process. Other objects of this invention along with its advantages will become apparent from the following description which comprises treating a compound represented by the formula ##STR8## which comprises treating a compound represented by the formula ##STR9## wherein R.sup.1 represents an aryl group which may be substituted, R.sup.21 and R.sup.22 each represent a hydrogen atom or a lower alkanoyl group, R.sup.3 represents an acetal-type protective group for OH, and X represents a halogen atom, with a base. The term "aryl group which may be substituted", as used herein for R.sup.1, means an unsubstituted aryl group or a substituted aryl group having 1 to 5, preferably 1 or 2, substituents. Examples of such substituents include lower alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl, and lower alkoxy groups such as methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy and tert-butoxy; and halogen atoms such as chlorine, bromine or iodine. Specific examples of the "aryl group which may be substituted" include phenyl, o-tolyl, m-tolyl, p-tolyl, p-ethylphenyl, p-n-propylphenyl, p-isopropylphenyl, p-n-butylphenyl, 2,4-dimethylphenyl, p-methoxyphenyl, 2,4-dimethoxyphenyl, p-chlorophenyl and p-bromophenyl groups. Of these, a phenyl and a p-tolyl group are especially suitable as R.sup.1. The "lower alkanoyl group", as used herein, includes, the example, formyl, acetyl, propionyl and butyryl groups. The "acetal-type protective group for OH", as used herein, may be any ordinary acetal-type protective group which is used generally for blocking the reactivity of the hydroxy group (OH) in a chemical reaction. Specific examples of the protective group include a tetrahydropyran-2-yl group, a 4-methyl-tetrahydropyran-2-yl group, a tetrahydrofun-2-yl group, and lower alkoxyalkyl groups such as methoxymethyl, 1-methoxyethyl, 1-ethoxyethyl, 1-n-propoxyethyl and 1-n-butoxyethyl groups. The term "lower", as used herein to qualify a group or compound, means that the group or compound so qualified has not more than 6, preferably not more than 4, carbon atoms. The term "halogen atom", as used herein, means fluorine, chlorine, bromine and iodine atoms. The halogen atom for X is preferably chlorine and bromine. According to the process of this invention, vitamin A of formula (I) can be obtained by treating the compound of formula (IIa-2), (IIb) or (IIc) with a base. Examples of the base are lower alkoxides of potassium such as potassium methoxide, potassium ethoxide, potassium isopropoxide, potassium n-propoxide, potassium n-butoxide and potassium t-butoxide, and potassium hydroxide. The amount of the base used is not critical, and can be varied over a wide range according, for example, to the type of the starting material of formula (IIa-2), (II-b) or (IIc) and/or the type of the base. Generally, it may be about 2 to about 30 moles, preferably about 2 to about 10 moles, more preferably about 3 to about 6 moles, per mole of the compound of formula (IIa-2), (IIb) or (IIc) Usually, the reaction is carried out in a solvent, for example an aliphatic or aromatic hydrocarbon such as hexane, heptane, cyclohexane, benzene or toluene. They may be used either singly or in combination. The amount of the solvent is neither critical. Generally, it is advantageously such that the concentration of the compound (IIa-2), (IIb) or (IIc) in the solvent becomes about 0.05 to about 1 mole, preferably about 0.1 to about 0.5 mole, per liter of solvent. The temperature at which the aforesaid treatment is carried out may be varied depending, for example, upon the type of the compound (IIa-2), (IIb) or (IIc) and/or the type of the base. Generally, the suitable temperature is about 0.degree. C. to about 100.degree. C., preferably about 20.degree. C. to about 80.degree. C. Usually, the treatment is carried out preferably in an atmosphere of an inert gas such as helium, nitrogen or argon. By the aforesaid treatment with the base, vitamin A is formed in goods yields from the compound of formula (IIa-2), (IIb) or (IIc). The resulting vitamin A of formula (I) can be isolated and separated from the reaction mixture by methods known per se. For example, water, an aqueous solution of ammonium chloride, etc. are added to the reaction mixture, and the organic layer is separated from the mixture. As required, the organic layer is washed with water and/or dried with anhydrous sodium sulfate, and/or the solvent is evaporated under reduced pressure to separate vitamin A. If required, the product may be subjected to a purifying means such as recrystallization to give vitamin A of high purity. Vitamin A of formula (II) so obtained can be converted to its carboxylic acid ester by ordinary methods, for example by acylation. The acylation is carried out by reacting the vitamin A-containing organic layer separated from the reaction mixture, or vitamin A separated from the organic layer as above or further purified, with an acylating agent in an organic solvent in the presence of a tertiary amine. The acylating agent may, for example, be acetic anhydride, acetyl chloride, or palmitoyl chloride. The amount of the acylating agent used is preferably about 1 to about 10 equivalents, particularly 1 to 3 equivalents, to vitamin A. Examples of the organic solvent are hydrocarbons such as benzene and toluene, halogenated hydrocarbons such as methylene chloride and 1,2-dichloroethane, ethers such as diethyl ether and diisopropyl ether; and esters such as ethyl acetate and butyl acetate. The organic solvent is used preferably in such an amount as to provide a vitamin A concentration of about 0.1 to about 5 moles/liter. The tertiary amine may, for example, be triethylamine or pyridine. The amount of the tertiary amine is preferably about 1 to about 10 equivalents to vitamin A. By using it in an excessive amount, it can also act as the organic solvent. Conveniently, the acylation is carried out generally at about -10.degree. C. to about 30.degree. C. After the reaction, the precipitate is optionally separated from the reaction mixture by filtration. Then, dilute sulfuric acid, water, a saturated aqueous solution of sodium bicarbonate, or the like is added to the reaction mixture, and the organic layer is separated. The resulting organic layer is optionally subjected to a pre-treatment such as washing with water, drying, or evaporation of the solvent to give a carboxylic acid ester of vitamin A. If required, it is subjected to a purifying means such as recrystallization to give a carboxylic acid ester of vitamin A of high purity. The compounds of formulae (IIa-2), (IIb) and (IIc) used as the starting material in the above process are novel compounds not described in the prior literature. They can be produced by the following processes. This compound can be produced by steps comprising reacting a compound of the formula ##STR10## wherein R.sup.1 is as defined hereinabove, with a compound of the formula ##STR11## wherein R.sup.2 represents a lower alkanoyl group, in the presence of a base to form a compound of the formula ##STR12## wherein R.sup.1 and R.sup.2 are as defined above, introducing an acetal-type protective group for OH into this compound, and as required, solvolyzing the resulting compound under non-acidic conditions. The compound of general formula (III) is used generally in a proportion of about 0.1 to 10 moles, preferably about 1 to 2 moles, per mole of the compound of general formula (IV). The base to be present in the reaction system during the reaction of compound (III) with the compound (IV) is a base capable of generating a carbanion at the carbon atom to which the group --SO.sub.2 R.sup.1 is bonded in the compound (III). Specific examples include organolithium compounds such as methyllithium and n-butyllithium; organomagnesium halides (Grignard's reagents) such as methylmagnesium chloride, methylmagnesium bromide, ethylmagnesium chloride and ethylmagnesium bromide; alkali metal hydrides such as lithium hydride, sodium hydride and potassium hydride; alkali metal amides such as lithium amide, sodium amide and potassium amide; and alkali metal (lower) alkoxides such as lithium methoxide, sodium methoxide, potassium methoxide, potassium ethoxide and potassium t-butoxide. The amount of the base is not critical, and can be varied depending upon the type of the base used, etc. Generally, it is about 0.1 to about 1 mole, preferably 0.5 to 1 mole, per mole of the compound of formula (III). The above reaction is carried out usually in a solvent. The solvent is properly selected, having regard to its combination with the base, from, for example, aliphatic or aromatic hydrocarbons such as hexane, heptane, benzene and toluene, aliphatic or cyclic ethers such as diethyl ether, diisopropyl ether, tetrahydrofuran and dioxane, dimethylformamide, N-methylpyrrolidone, dimethyl sulfoxide and hexamethylphosphoric triamide. The reaction is carried out at a temperature of usually about -100.degree. C. to about 150.degree. C., preferably about -80.degree. C. to about 50.degree. C., although the temperature may be varied depending upon the base used. Advantageously, the reaction is carried out in an atmosphere of an inert gas such as helium, nitrogen or argon. The reaction time may vary depending upon the base, the solvent, the reaction temperature, etc. employed. For example, when the reaction is carried out at temperature of about -80.degree. C. to about -50.degree. C. in tetrahydrofuran using n-butyllithium as the base, the reaction time is about 2 to 6 hours. The compound of formula (IIa-1) can be separated and recovered from the reaction mixture by ordinary methods. For example, water, an aqueous solution of ammonium chloride, dilute hydrochloric acid, or the like is poured into the reaction mixture, and the organic layer is separated. As required, the organic layer is washed with water and/or dried over anhydrous sodium sulfate, and/or the solvent is evaporated. Then, the product is subjected to a purifying step such as recrystallization or chromatography to isolate the compound of general formula (IIa-1). The compound of formula (IIa-1) may be converted to a compound of formula (IIa-2) in which R.sup.21 represents a lower alkanoyl group by, for example, reacting the compound of formula (IIa-1) with a vinyl ether such as 3,4-dihydro2H-pyran, 4-methyl-3,4-dihydro-2H-pyran, 2,3-dihydrofuran, or a lower alkyl vinyl ether such as methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether or butyl vinyl ether in the presence of an acid catalyst; or reacting the compound of formula (IIa-1) with methylal in the presence of phosphorus pentoxide, etc. The reaction of the compound of formula (IIa-1) with the vinyl ether does not necessarily have to be carried out in a solvent. Usually, however, it is preferably carried out in a solvent such as methylene chloride, tetrahydrofuran, diethyl ether or benzene. As the acid catalyst, p-toluenesulfonic acid, its pyridine salt, sulfuric acid, hydrochloric acid, etc. can be used. Toluenesulfonic acid or its pyridine salt is preferably used. When 3,4-dihydro-2H-pyran, 4-methyl-3,4-dihydro2H-pyran or 2,3-dihydrofuran is used as the vinyl ether in this reaction, there can be obtained a compound of formula (IIa-2) in which R.sup.21 is a lower alkanoyl group and R.sup.3 is a tetrahydropyran-2-yl group, a 4-methyl-tetrahydropyran-2-yl group, or a tetrahydrofun-2-yl group, respectively. When the lower alkyl vinyl ether is used as the vinyl ether, a compound of formula (IIa-2) in which R.sup.21 is a lower alkanoyl group and R.sup.3 is a 1-lower alkoxyethyl group is obtained. On the other hand, by the action of methylal on the compound of formula (IIa-1) in the presence of phosphorus pentoxide or the like, a compound of formula (IIa-2) in which R.sup.21 is a lower alkanoyl group and R.sup.3 is a methoxymethyl group is obtained. The compound of formula (IIa-2) in which R.sup.21 represents a lower alkanoyl group obtained by the above reactions can be separated and recovered from the reaction mixture by ordinary methods. For example, water is poured into the reaction mixture, and the mixture is then extracted with an organic solvent such as benzene, diethyl ether, or ethyl acetate. The extract is washed with water, and dried over anhydrous sodium sulfate. Low-boiling substances are evaporated from the extract under reduced pressure, and the residue is chromatographed on a silica gel column. As a result, the compound of formula (IIa-2) in which R.sup.21 is a lower alkanoyl group can be isolated. The resulting compound of formula (IIa-2) in which R.sup.21 represents a lower alkanoyl group can be directly treated with the base. If desired, however, the compound may be solvolyzed under non-acidic conditions and the resulting compound of formula (IIa-2) in which R.sup.21 represents a hydrogen atom can be treated with the base. Solvolysis of the compound of formula (IIa-1) in which R.sup.21 represents a lower alkanoyl group may be carried out in a solvent, for example an alcohol such as methanol or ethanol, or a mixture of the alcohol with water and/or a hydrocarbon such as benzene or toluene, preferably in the presence of an alkali metal hydroxide, carbonate or alkoxide. Examples of the alkali metal hydroxide or carbonate are potassium hydroxide, sodium hydroxide, lithium hydroxide, potassium carbonate, potassium methoxide, or sodium methoxide. The amount of the alkali metal hydroxide, carbonate or alkoxide is preferably about 1 to about 2 equivalents to the compound of formula (IIa-2) in which R.sup.21 is a lower alkanoyl group. The amount of the solvent is preferably such that the concentration of the compound of formula (IIa-2) in which R.sup.21 is a lower alkanoyl group is about 0.1 to about 10 moles/liter of solvent. When a mixture of an alcohol with water and/or a hydrocarbon is used as the solvent, water and/or the hydrocarbon should desirably be used in such an amount which does not cause phase separation of the reaction system. The reaction is conveniently carried out at a temperature of about -10.degree. C. to about 30.degree. C. The compound of formula (IIa-2) in which R.sup.21 is a hydrogen atom can be separated from the reaction mixture by ordinary methods. For example, a saturated aqueous solution of ammonium chloride, dilute hydrochloric acid, dilute sulfuric acid, or the like is added to the reaction mixture to neutralize the remaining alkali metal hydroxide or carbonate. As required, the alcohol used as the solvent is evaporated. Water is added to the residue, and the mixture is extracted with an organic solvent such as benzene, methylene chloride, diethyl ether or ethyl acetate. The extract is washed with water and dried over anhydrous sodium sulfate. Thereafter, as required, low-boiling substances are evaporated from the extract under reduced pressure. The residue is chromatographed on a silica gel column whereby a compound of formula (IIa-2) in which R.sup.21 is a hydrogen atom can be isolated. The compound of formula (III) used as a starting material in the production of the compound of formula (IIa-2) is a known compound (see Japanese Patent No. 1,168,158), and can be easily produced in good yields from linalool which is a cheap industrial material. For example, a compound of formula (III) in which R.sup.1 is a phenyl group can be produced by the following method. ##STR13## Specifically, the action of thionyl chloride on linalool gives geranyl chloride, and the reaction of geranyl chloride with sodium phenylsulfinate gives geranyl phenyl sulfone. Geranyl phenyl sulfone is cyclized in the presence of an acid catalyst such as a mixed acid of sulfuric acid and acetic acid to give beta-cyclogeranyl phenyl sulfone. In the cyclization reaction, alpha-cyclogeranyl phenyl sulfone, an isomer of beta-cyclogeranyl phenyl sulfone, may sometimes form as a by-product. But beta-cyclogeranyl phenyl sulfone of high purity can be obtained by crystallizing the resulting mixture of the two in a solvent such as hexane. The alpha-cyclogeranyl phenyl sulfone can be converted to beta-cyclogeranyl phenyl sulfone by returning it to the cyclization reaction system. The total yield of beta-cyclogeranyl phenyl sulfone from linalool is usually about 70 to about 90%. The compound of formula (IV), the other starting material, can also be easily produced in good yields from linalool. For example, a compound of formula (IV) in which R.sup.2 is an acetyl group can be produced by the following method. ##STR14## Specifically, the action of acetic anhydride on linalool gives geranyl acetate. The geranyl acetate is reacted, for example, with selenium dioxide in an ethanol solvent under reflux to give the desired 8-acetoxy-2,6-dimethyl-2,6-octadienal. The total yield of 8-acetoxy-2,6-dimethyl-2,6-octadienal from linalool is usually about 60 to about 80%. The compounds of formulae (IIa-1) and (IIa-2) produced as described above, which are represented by the following formula ##STR15## wherein R.sup.1 represents an aryl group which may be substituted, R.sup.21 represents a lower alkanoyl group and R.sup.4 represents a hydrogen atom; or R.sup.21 represents a hydrogen atom or a lower alkanoyl group and R.sup.4 represents an acetal-type protective group for a hydroxyl group, This compound can be produced by halogenating a compound of the formula ##STR16## wherein R.sup.1 and R.sup.2 are as defined above, which is obtained as above, and as required, solvolyzing the resulting compound under non-acidic conditions. Halogenation of the compound of formula (IIa-1) may be carried out by the action of a halogenating agent on it. Examples of the halogenating agent are thionyl halides such as thionyl chloride and thionyl bromide; and halogenated phosphorus compounds such as phosphorus trichloride, phosphorus tribromide, phosphorus pentachloride, and phosphorus oxychloride. The amount of the halogenating agent is not critical, and may be varied depending upon the type of the halogenating agent used. Generally, the suitable amount of the halogenating agent is about 1 to about 10 equivalents, preferably 1 to 3 equivalents, to the compound of formula (IIa-1). The reaction is conveniently carried out in an organic solvent in the presence of a tertiary amine. Examples of the organic solvent are hydrocarbons such as benzene and toluene, halogenated hydrocarbons such as methylene chloride and 1,2-dichloroethane, ethers such as diethyl ether and diisopropyl ether, and esters such as ethyl acetate and butyl acetate. The amount of the solvent is preferably such that the concentration of the compound of formula (IIa-1) is about 0.1 to about 5 moles/liter of solvent. As the tertiary amine, pyridine and triethylamine, for example, can be advantageously used. The tertiary amine is used preferably in an amount of about 0.01 to about 50 equivalents to the compound of formula (IIa-1). but when using it in an excessive amount, the tertiary amine can also act as the organic solvent. The reaction is carried out preferably at a temperature of generally about -20.degree. C. to about 50.degree. C., preferably -10.degree. C. to 30.degree. C. This reaction yields a compound of formula (IIb) in which R.sup.21 represents a lower alkanoyl group corresponding to R.sup.2 of the starting compound of formula (IIa-1). This compound can be separated from the reaction mixture by ordinary methods. For example, the reaction mixture is poured into water, a saturated aqueous solution of sodium bicarbonate, dilute sulfuric acid, etc. Thereafter, the mixture is extracted with an organic solvent such as benzene, methylene chloride, diethyl ether and ethyl acetate. The extract is washed with water, and dried over anhydrous sodium sulfate. Then, low-boiling substances are evaporated from the extract under reduced pressure. The residue is subjected to a purifying step such as recrystallization or chromatography. As a result, a compound of formula (IIb) in which R.sup.21 is a lower alkanoyl group can be isolated. The resulting compound of formula (IIb) in which R.sup.21 is a lower alkanoyl group may be directly treated with the base. Or if desired, the compound may be solvolyzing under non-acidic conditions and the resulting compound of formula (IIa-2) in which R.sup.21 is a hydrogen atom can be treated with the base. Solvolysis of the compound of formula (IIa-2) in which R.sup.21 is lower alkanoyl group may be carried out in the same way as described above. In the compound of formula (IIb) prepared as above, R.sup.1 is preferably a phenyl or p-tolyl group; R.sup.21 is preferably a hydrogen atom or an acetyl group; and X is preferably a chlorine atom. This compound can be produced by treating the compound of formula (IIb)( produced as above with a dehydrohalogenating agent. Examples of the dehydrohalogenating agent that can be used in this reaction include organic or inorganic bases, for example, tertiary amines such as 1,8-diazabicyclo[5.4.0]undec-7-ene, 1,5-diazabicyclo[4.3.0]nona-5-ene, 1,4-diazabicyclo[2.2.2]octane and N-methylmorpholine; and alkali metal hydroxides such as sodium hydroxide and potassium hydroxide. When a compound of formula (IIb) in which R.sub.21 is a lower alkanoyl group is subjected to the action of the tertiary amine as the dehydrohalogenating agent, a compound of formula (IIc) in which R.sup.22 is a lower alkanoyl group is obtained. When the alkali metal hydroxide is used as the dehydrohalogenating agent in a solvent containing an alcohol, a compound of formula (IIc) in which R.sup.22 is a hydrogen atom is obtained. When a compound of formula (IIb) in which R.sup.21 is a hydrogen atom is reacted with the dehydrohalogenating agent, a compound of formula (IIc) in which R.sup.22 is a hydrogen atom is obtained. The amount of the dehydrohalogenating agent used is not critical, and may be varied depending upon the type of the dehydrohalogenating agent, the reaction conditions, etc. It is generally about 1 to about 10 moles, particularly 1 to 5 moles, per mole of the compound of formula (IIb). This reaction will usually give advantageous results when carried out in a solvent. The solvent is properly selected having regard to its combination with the dehydrohalogenating agent. When the tertiary amine is used as the dehydrohalogenating agent, the solvent to be used is preferably a hydrocarbon such as benzene and toluene, a halogenated hydrocarbon such as methylene chloride or 1,2-dichloroethane, an ether such as diethyl ether or tetrahydrofuran, or an amide such as N,N-dimethylformamide and N-methylpyrrolidone. The amount of the solvent used is preferably such that the concentration of the compound of formula (IIb) becomes about 0.1 to about 0.1 to about 5 moles/liter of solvent. The reaction is suitably carried out at a temperature of generally about 0.degree. to about 100.degree. C., preferably 20 to 80.degree. C. When the alkali metal hydroxide is used as the PG,20 dehydrohalogenating agent, the solvent used is preferably an alcohol such as methanol and ethanol, or a mixture of the alcohol with water and/or a hydrocarbon such as benzene and toluene. The amount of the solvent used in this case is preferably such that the concentration of the compound of formula (IIb) becomes about 0.1 to about 5 moles/liter of solvent. When a mixture of the alcohol with water and/or the hydrocarbon is used as the solvent, the water and/or the hydrocarbon should preferably be used in such an amount which does not cause phase separation of the reaction system. In this case, the reaction is suitably carried out at a temperature of generally about -20.degree. C. to about 50.degree. C., preferably -10.degree. C. to 30.degree. C. The compound of formula (IIc) obtained by the dehydrohalogenating reaction can be separated from the reaction mixture and purified by ordinary methods. For example, dilute sulfuric acid, an aqueous solution of ammonium chloride, etc. is added to the reaction mixture to neutralize the remaining dehydrohalogenating agent. As required, the solvent is evaporated. Water is added to the residue, and the mixture is extracted with an organic solvent such as benzene, toluene, methylene chloride or ethyl acetate. The extract is washed with water and dried over anhydrous sodium sulfate or the like. The solvent is then evaporated from the extract, and the residue is chromatographed. As a result, the compound of formula (IIc) can be isolated. A compound of formula (IIc) in which R.sup.22 is a lower alkanoyl group, which is so obtained, may be converted to a compound of formula (IIc) in which R.sup.22 is a hydrogen atom by solvolysis under non-acidic conditions. Solvolysis may be carried out as stated hereinabove. In the compounds of formula (IIc) so produced, R.sup.1 is preferably a phenyl or p-tolyl group, and R.sup.22 is preferably a hydrogen atom or an acetyl group. The stereochemistry of vitamin A or its carboxylic acid ester produced by the process of this invention depends upon the stereochemistry of the compound of formula (IV) ##STR17## in which R.sup.2 is as defined hereinabove. If a compound of formula (IV) in which the stereochemistry based on the carbon-carbon double bonds at the 2- and 6-positions is restricted to trans (E) is used, there is predominantly obtained vitamin A or its carboxylic acid ester which is sterically restricted to all trans. When a compound of formula (IV) in which the stereochemistry based on the carbon-carbon double bond at the 2-position is restricted to trans (E) and that at the 6-position, to cis (Z) is used, there is predominantly obtained vitamin A or its carboxylic acid ester in which the stereochemistry based on the carbon-carbon double bond at the 13-position is restricted to cis. According to this invention, by reacting the compound of formula (III) and the compound of formula (IV), which are produced easily in good yields from linalool, a cheap industrial material, in the presence of a base, a compound of formula (IIa-1) can be easily produced in high yields. By treating the compound of formula (IIa-2) or the compound of formula (IIb), which are derived from the compound of formula (IIa-1), or the compound of formula (IIc) derived from the compound of formula (IIb) with a base, a sterically restricted vitamin A or its carboxylic acid ester which depends upon the stereochemistry of the compound of formula (IV) can be easily obtained in high yields.

US Referenced Citations (3)
Number Name Date Kind
3848000 Chabardes et al. Nov 1974
3979471 Julia Nov 1976
4175205 Decor Nov 1979
Foreign Referenced Citations (1)
Number Date Country
631533 Nov 1949 GBX
Non-Patent Literature Citations (1)
Entry
Mandai et al., "Novel Synthesis of Acteylenes and Polyenes via Desulfonylation reaction", J. Amer. Chem. Soc.--vol. 106 (1984), pp. 3670-3672.
Divisions (1)
Number Date Country
Parent 804252 Dec 1985