Process for production of vinyl chloride polymer

This invention relates to a process for producing a vinyl chloride polymer, particularly to improvement of scaling prevention on the inner wall surface of a polymerizer and so on in the course of polymerization of vinyl chloride, etc.
In processes for suspension polymerization or emulsion polymerization of vinyl chloride monomer or a mixture of vinyl chloride monomer and other vinyl monomers in the presence of a polymerization catalyst, there is involved the problem that polymer scales stick to the inner wall surface of the polymerizer or the portions of the auxiliary equipment of the polymerizer which may come into contact with the monomer, such as stirrer, during polymerization. Scales sticking to the inner wall of the polymerizer, etc. will result in a lower polymer yield and cooling capacity of the polymerizer, and may also cause so called fish eyes formed by the adhering scales peeling off the inner wall of the polymerizer and mixing in with the product, thereby lowering the quality of the product. Further, the removal of the adhering scales requires enormous amount of labor and time; in addition, unreacted monomers (vinyl chloride, etc.) are absorbed into the scales which may involve disadvantageously the danger of bringing about hazards to the human body.
As the method for preventing scaling of polymer, it is known in the art to apply a coating of a chemical reagent (hereinafter referred to as "scaling preventive") on the inner wall surface of the polymerizer; various such scale preventives have been proposed. Among the various known methods, there is known a particularly good method in which a dye and/or a pigment is used as the scaling preventive (Japanese Patent Publication No. 30835/1970). However, this method is not always effective and sure in preventing scaling, and thus is not always satisfactory.
Accordingly, an object of the present invention is to provide a process for production of a vinyl chloride polymer which can surely prevent scaling in the course of polymerization of vinyl chloride monomer or a mixture of vinyl chloride monomer with other vinyl monomers.
The present inventors in attempting to improve on the method disclosed in Japanese Patent Publication No. 30835/1970 have consequently found that scaling can be prevented effectively and surely by use of a dye, a pigment or a specific compound having at least 5 conjugated .pi. bonds, and also by controlling the chloride ions (Cl.sup.-) in the reaction mixture during polymerization.
According to the present invention, there is provided a process for production of a vinyl chloride polymer by suspension polymerization or emulsion polymerization of vinyl chloride monomer or a mixture of vinyl chloride monomer with a vinyl monomer copolymerizable with said vinyl chloride monomer in an aqueous medium, characterized in that the polymerization is carried out in a polymerizer, the inner wall surface and portions of the auxiliary equipment thereof which may come into contact with the monomer during polymerization being previously coated with a scaling preventive comprising at least one selected from dyes, pigments and aromatic or heterocyclic compounds having at least 5 conjugated .pi. bonds, while controlling the chloride ion concentration in the reaction mixture to not higher than 100 ppm.
According to the process of the present invention, the scaling preventing action possessed by the above scaling preventive can be induced surely and potently, whereby scaling can effectively be prevented. Accordingly, no labor or time is required for scale removal, enabling continuous use of the polymerizer and improved running efficiency. Also, the cooling capacity of the polymerizer can be maintained constantly, without any fear of entrainment of the scales into the product, whereby the quality of the product polymer can be improved.
Generally, the chloride ion concentration in the reaction mixture during polymerization of vinyl chloride monomer or a vinyl monomer mixture containing vinyl chloride monomer will increase abruptly at the initial stage of polymerization, thereafter tending to be increased slightly or remain at the same level until completion of polymerization. The concentration of the chloride ions may be considered to be influenced by various factors such as the contents of methyl chloride and hydrochloric acid contained in the vinyl monomer used as the starting material, the temperature of the water used in charging, the degree of vacuum after charging, etc. The present inventors have found that the scaling preventing action possessed by dyes, pigments and said compounds having at least 5 conjugated .pi. bonds can be surely induced by controlling said chloride ion concentration in the reaction mixture throughout the polymerization procedure to 100 ppm or less, and preferably to 50 ppm or less, to accomplish the present invention as mentioned above. If the chloride ion concentration in the reaction mixture during polymerization exceeds 100 ppm, even if the aforesaid scaling preventive may be applied on the inner wall surface of the polymerizer, etc., its effect as the scale preventive cannot fully be exhibited, whereby scaling cannot effectively be prevented.
According to the present invention, one or more compounds selected from dyes, pigments and aromatic or heterocyclic compounds having at least 5 conjugated .pi. bonds (hereinafter referred to simply as "conjugated .pi. bond compounds") may be used singly or in combination. However, it is preferable to use a dye or pigment, and more preferably an azine dye.
The dyes and pigments which can be used as the scaling preventive in the process of the present invention may be exemplified by:
azo dyes such as monoazo and polyazo dyes and pigments, metal complex azo dyes and pigments, stilbene azo pigments, thiazole azo dyes and the like;
anthraquinone dyes and pigments such as anthraquinone derivatives, anthrone derivatives and the like;
indigoid dyes and pigments such as indigo derivatives, thioindigo derivatives and the like;
phthalocyanine dyes and pigments;
carbonium dyes and pigments such as diphenylmethane dyes, triphenylmethane dyes and pigments, xanthene dyes, acridine dyes and the like;
quinoneimine dyes such as azine dyes, oxazine dyes, thiazine dyes and the like;
methine dyes such as polymethine or cyanine dyes and the like;
quinoline dyes;
nitro dyes;
benzoquinone and naphthoquinone dyes;
naphthalimide dyes and pigments;
perinone dyes;
sulfide dyes;
fluorescent dyes;
azoic dyes; and
reactive dyes.
These can be used either singly or in any desired combination of two or more compounds. Of these dyes and pigments as exemplified above, particularly preferred are azine dyes, as mentioned above. More specifically, typical examples of these dyes and pigments are enumerated below.
Azo dyes and pigments include the following compounds.
Exemplary monoazo and polyazo dyes are Basic Yellow 32, 34 and 36; Basic Orange 2, 32, 33 and 34; Basic Red 17, 18, 22, 23, 24, 32, 34, 38, 39 and 40; Basic Violet 26 and 28; Basic Blue 58, 59, 64, 65, 66, 67 and 68; Basic Brown 1, 4, 11 and 12; Basic Black 8; Azoic Diazo Component 4, 21, 27 and 38; Disperse Yellow 3, 4, 5, 7, 8, 23, 50, 60, 64, 66, 71, 72, 76, 78 and 79; Disperse Orange 1, 3, 5, 13, 20, 21, 30, 32, 41, 43, 45, 46, 49, 50 and 51; Disperse Red 1, 5, 7, 12, 13, 17, 43, 52, 54, 56, 58, 60, 72, 73, 74, 75, 76, 80, 82, 84, 88, 90, 97, 99, 101, 103, 113, 117, 122, 125, 126, 128 and 129; Disperse Violet 10, 24, 33, 38, 41, 43 and 96; Disperse Blue 85, 92, 94 and 106; Disperse Brown 3 and 5; Disperse Black 1, 2, 10, 26, 27, 28, 29, 30 and 31; Solvent Yellow 2, 6, 14, 15, 16, 19, 21 and 56; Solvent Orange 1, 2, 5, 6, 14 and 45; Solvent Red 1, 3, 23, 24, 25, 27 and 30; Solvent Brown 3, 5 and 20; Solvent Black 3; Pigment Yellow 1, 2, 3, 4, 5, 6, 7, 10, 11, 12, 13, 14, 15, 16, 17, 23, 65, 73 and 83; Pigment Orange 1, 2, 5, 13, 14, 15, 16, 17, 24 and 31; Pigment Red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31, 32, 37, 38, 39, 40, 41, 48, 49, 50, 51, 52, 53, 54, 55, 57, 58, 60, 63, 64, 68, 112, 114 and 163; Pigment Blue 25; Pigment Green 10; Pigment Brown 1 and 2; Pigment Black 1; Direct Yellow 1, 8, 11, 12, 24, 26, 27, 28, 33, 44, 50, 58, 85, 86, 87, 88, 89, 98, 100 and 110; Direct Orange 1, 6, 8, 10, 26, 29, 39, 41, 49, 51, 57, 102 and 107; Direct Red 1, 2, 4, 13, 17, 20, 23, 24, 28, 31, 33, 37, 39, 44, 46, 62, 63, 75, 79, 80, 81, 83, 84, 89, 95, 99, 113, 197, 201, 218, 220, 224, 225, 226, 227, 228, 229, 230 and 231; Direct Violet 1, 7, 9, 12, 22, 35, 51, 63, 90, 94 and 98; Direct Blue 1, 2, 6, 8, 15, 22, 25, 71, 76, 77, 78, 80, 120, 123, 158, 160, 163, 165, 168, 192, 193, 194, 195, 196, 203, 207, 225, 236, 237, 246, 248 and 249; Direct Green 1, 6, 8, 28, 30, 31, 33, 37, 59, 63, 64 and 74; Direct Brown 1A, 2, 6, 25, 27, 44, 58, 59, 101, 106, 173, 194, 195, 209, 210 and 211; Direct Black 17, 19, 22, 32, 38, 51, 56, 71, 74, 75, 77, 94, 105, 106, 107, 108, 112, 113, 117, 118, 132, 133 and 146; Acid Yellow 11, 17, 19, 23, 25, 29, 36, 38, 40, 42, 44, 49, 61, 70, 72, 75, 76, 78, 79, 110, 127, 131, 135, 141, 142, 164 and 165; Acid Orange 1, 7, 8, 10, 19, 20, 24, 28, 33, 41, 43, 45, 51, 56, 63, 64, 65, 67 and 95; Acid Red 1, 6, 8, 9, 13, 14, 18, 26, 27, 32, 35, 37, 42, 57, 75, 77, 85, 88, 89, 97, 106, 111, 114, 115, 117, 118, 119, 129, 130, 131, 133, 134, 138, 143, 145, 154, 155, 158, 168, 249, 252, 254, 257, 262, 265, 266, 274, 276, 282, 283 and 303; Acid Violet 7, 11, 97 and 106; Acid Blue 29, 60, 92, 113, 117 and 120; Acid Green 19, 20 and 48; Acid Brown 2, 4, 13, 14, 20, 53, 92, 100, 101, 236, 247, 266, 268, 276, 277, 282, 289, 301 and 302; Acid Black 1, 7, 24, 26, 29, 31, 44, 76, 77, 94, 109 and 110; Mordant Yellow 1, 3, 5, 23, 26, 30, 38 and 59; Mordant Orange 1, 4, 5, 6, 8, 29 and 37; Mordant Red 7, 9, 17, 19, 21, 26, 30, 63 and 89; Mordant Violet 5 and 44; Mordant Blue 7, 13, 44, 75 and 76; Mordant Green 11, 15, 17 and 47; Mordant Brown 1, 14, 15, 19, 21, 33, 38, 40, 52 and 87; Mordant Black 1, 3, 7, 9, 11, 17, 26, 32, 38, 43, 44, 51, 54, 65, 75, 77, 84, 85, 86 and 87; Food Yellow 3 and 4; Food Red 7 and 9;
exemplary metal complex azo dyes are Solvent Yellow 61 and 80; Solvent Orange 37, 40 and 44; Solvent Red 8, 21, 83, 84, 100, 109 and 121; Solvent Brown 37; Solvent Black 23; Acid Black 51, 52, 58, 60, 62, 63, 64, 67, 72, 107, 108, 112, 115, 118, 119, 121, 122, 123, 131, 132, 139, 140, 155, 156, 157, 158, 159 and 191; Acid Yellow 59, 98, 99, 111, 112, 114, 116, 118, 119, 128, 161, 162 and 163; Acid Orange 74, 80, 82, 85, 86, 87, 88, 122, 123 and 124; Acid Red 180, 183, 184, 186, 194, 198, 199, 209, 211, 215, 216, 217, 219, 256, 317, 318, 320, 321 and 322; Acid Violet 75 and 78; Acid Blue 151, 154, 158, 161, 166, 167, 168, 170, 171, 175, 184, 187, 192, 199, 229, 234 and 236; Acid Green 7, 12, 35, 43, 56, 57, 60, 61, 65, 73, 75, 76, 78 and 79; Acid Brown 19, 28, 30, 31, 39, 44, 45, 46, 48, 224, 225, 226, 231, 256, 257, 294, 295, 296, 297, 299 and 300; Direct Yellow 39; Direct Violet 47 and 48; Direct Blue 90, 98, 200, 201, 202 and 226; Direct Brown 95, 100, 112 and 170;
an exemplary stilbene azo dye is Direct Black 62 and
exemplary thiazole azo dyes are Direct Red 9 and 11.
Anthraquinone dyes and pigments include the following compounds.
Exemplary anthraquinone derivatives are Basic Violet 25; Basic Blue 21, 22, 44, 45, 47, 54 and 60; Azoic Diazo Component 36; Vat Yellow 2, 3, 10, 20, 22 and 33; Vat Orange 13 and 15; Vat Red 10, 13, 16, 31, 35 and 52; Vat Violet 13 and 21; Vat Blue 4, 6, 8, 12, 14, 64, 66, 67 and 72; Vat Green 8, 13, 43, 44 and 45; Vat Brown 1, 3, 22, 25, 39, 41, 44, 46, 57, 68, 72 and 73; Vat Black 8, 14, 20, 25, 27, 36, 56, 59 and 60; Disperse Orange 11; Disperse Red, 4, 9, 11, 15, 53, 55, 65, 91, 92, 100, 104, 116 and 127; Disperse Violet 1, 4, 8, 23, 26, 28, 30 and 37; Disperse Blue 1, 3, 5, 6, 7, 20, 26, 27, 54, 55, 56, 60, 61, 62, 64, 72, 73, 75, 79, 81, 87, 90, 91, 97, 98, 99, 103, 104 and 105; Disperse Yellow 51; Solvent Violet 13 and 14; Solvent Blue 11, 12, 35 and 36; Solvent Green 3; Pigment Red 83 and 89; Pigment Blue 22; Acid Violet 31, 34, 35, 41, 43, 47, 48, 51, 54, 66 and 68; Acid Blue 23, 25, 27, 40, 41, 43, 45, 54, 62, 72, 78, 80, 82, 112, 126, 127, 129, 130, 131, 138, 140, 142, 143, 182, 183, 203, 204 and 205; Acid Green 25, 27, 28, 36, 40, 41 and 44; Acid Brown 27; Acid Black 48 and 50; Mordant Red 3 and 11; Mordant Blue 8 and 48; Mordant Black 13; Pigment Violet 5;
exemplary anthrone derivatives are Vat Yellow 1 and 4; Vat Orange 1, 2, 3, 4 and 9; Vat Violet 1, 9 and 10; Vat Blue 18, 19 and 20; Vat Green 1, 2, 3 and 9; Vat Black 9, 13, 29 and 57; Vat Red 13; Acid Red 80, 82 and 83.
Indigoid dyes and pigments include the following compounds.
Exemplary indigo derivatives are Vat Blue 1, 3, 5, 35 and 41; Reduced Vat Blue 1; Pigment Violet 19 and 122; Acid Blue 74 and 102; Solubilized Vat Blue 5 and 41; Solubilized Vat Black 1; Food Blue 1;
exemplary thioindigo derivatives are Vat Orange 5; Vat Red 1, 2 and 61; Vat Violet 2 and 3; Pigment Red 87 and 88; Vat Brown 3.
Phthalocyanine dyes and pigments may include, for example, Solvent Blue 55; Pigment Blue 15, 16 and 17; Pigment Green 36, 37 and 38; Direct Blue 86 and 199; Mordant Blue 58.
Carbonium dyes and pigments include the following compounds.
An exemplary diphenylmethane dye is Basic Yellow 2;
exemplary triphenylmethane dyes are Basic Red 9; Basic Violet 1, 3 and 14; Basic Blue 1, 5, 7, 19, 26, 28, 29, 40 and 41; Basic Green 1 and 4; Solvent Violet 8; Solvent Blue 2 and 73; Pigment Violet 3; Pigment Blue 1, 2 and 3; Pigment Green 1, 2 and 7; Direct Blue 41; Acid Violet 15 and 49; Acid Blue 1, 7, 9, 15, 22, 83, 90, 93, 100, 103 and 104; Acid Green 3, 9 and 16; Mordant Violet 1; Mordant Blue 1, 29 and 47; Food Violet 2; Food Blue 2; Food Green 2;
exemplary xanthene dyes are Basic Red 1; Solvent Red 49; Pigment Red 81 and 90; Pigment Violet 1, 2 and 23; Acid Red 51, 52, 87, 92 and 94; Mordant Red 15 and 27; Food Red 14;
exemplary acridine dyes are Basic Orange 14 and 15.
Quinoimine dyes include the following compounds.
Exemplary azine dyes are Basic Red 2; Basic Black 2; Solvent Black 5 and 7; Acid Blue 59; Acid Black 2;
exemplary oxiazine dyes are Basic Blue 3; Direct Blue 106 and 108;
exemplary thiazine dyes are Basic Yellow 1; Basic Blue 9, 24 and 25.
Methine dyes include the following compounds.
Exemplary polymethine (or cyanine) dyes are Basic Yellow 11, 13, 14, 19, 21, 25, 28, 33 and 35; Basic Orange 21 and 22; Basic Red 12, 13, 14, 15, 27, 29, 35, 36 and 37; Basic Violet 7, 15, 21 and 27.
Quinoline dyes may be exemplified by Basic Green 6; Disperse Yellow 54 and 56; Solvent Yellow 33; Acid Yellow 3.
Nitro dyes may be exemplified by Disperse Yellow 1, 33, 39, 42, 49 and 54; Acid Yellow 1.
Benzoquinone and naphthoquinone dyes may be exemplified by Disperse Blue 58 and 108; Acid Brown 103, 104, 106, 160, 161, 165 and 188.
Naphthalimide dyes and pigments may be exemplified by Pigment Red 123; Vat Violet 23 and 39; Acid Yellow 7.
Perinone dyes may be exemplified by Vat Orange 7 and 15.
Sulfide dyes may include, for example, Solubilized Sulfur Yellow 2; Sulfur Yellow 4; Sulfur Orange 3, Sulfur Red 2, 3, 5 and 7; Solubilized Sulfur Blue 15; Sulfur Blue 2, 3, 4, 6, 7, 9 and 13; Sulfur Green 2, 3, 6, 14 and 27; Solubilized Sulfur Brown 1 and 51; Sulfur Brown 7, 12, 15 and 31; Sulfur Black 1, 2, 5, 6, 10, 11 and 15; Vat Yellow 35, 42 and 43; Vat Blue 43 and 56.
Fluorescent dyes may include, for example, fluorescent brightening agents 14, 22, 24, 30, 32, 37, 45, 52, 54, 55, 56, 84, 85, 86, 87, 90, 91, 104, 112, 121, 134, 135, 153, 162, 163, 164, 166, 167, 168, 169, 170, 171, 172, 173, 174, 175, 176 and 177.
Azoic dyes may include, for example, Azoic Diazo Component 17, 20, 22, 24, 26, 31, 35, 41, 47, 48, 109 and 121; Azoic Coupling Component 2, 3, 4, 5, 7, 8, 10, 11, 12, 14, 15, 16, 17, 18, 19, 20, 23, 26, 28, 29, 35, 36, 37, 41 and 108; Azoic Brown 2, 7, 11 and 15; Azoic Black 1 and 5; Azoic Yellow 1 and 2; Azoic Orange 2, 3 and 7; Azoic Red 1, 2, 6, 9, 16 and 24; Azoic Violet 1, 2, 6, 7, 9 and 10; Azoic Green 1.
Reactive dyes may include, for example, Reactive Yellow 1, 2, 3, 4, 6, 7, 11, 12, 13, 14, 15, 16, 17, 18, 22, 23, 24, 25, 26, 27, 37 and 42; Reactive Orange 1, 2, 4, 5, 7, 13, 14, 15, 16, 18, 20, 23 and 24; Reactive Red 1, 2, 3, 4, 5, 6, 7, 8, 11, 12, 13, 15, 16, 17, 19, 20, 21, 22, 23, 24, 28, 29, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 45, 46, 49, 50, 58, 59, 63 and 64; Reactive Violet 1, 2, 4, 5, 8, 9 and 10; Reactive Blue 1, 2, 3, 4, 5, 7, 8, 9, 13, 14, 15, 17, 18, 19, 20, 21, 25, 26, 27, 28, 29, 31, 32, 33, 34, 37, 38, 39, 40, 41, 43, 44 and 46; Reactive Green 5, 6, 7 and 8; Reactive Brown 1, 2, 5, 7, 8, 9, 10, 11, 14 and 16; Reactive Black 1, 3, 4, 5, 6, 8, 9, 10, 12, 13, 14 and 18.
Further, pigments may be exemplified by inorganic pigments such as Chrome Yellow, Zinc Yellow, ZTO type zinc chromate, red lead, iron oxide powder, zinc white, aluminum powder and zinc powder.
The "conjugated .pi. bond" possessed by the conjugated .pi. bond compound which may be used as the scaling preventive in the process of the present invention herein means two or more double bonds and/or triple bonds in conjugated relationship. And, the aromatic compounds having at least 5 conjugated .pi. bonds which may be used in the present invention may include benzene derivatives, naphthalene derivatives, polynuclear aromatic compounds, quinones, non-benzene type aromatic compounds, etc., having at least five conjugated .pi. bonds. On the other hand, the heterocyclic compounds having at least 5.pi. bonds may include, for example, oxygen-containing heterocyclic compounds, nitrogen-containing heterocyclic compounds, sulfur-containing heterocyclic compounds, bicyclic compounds having a nitrogen atom in common, alkaroids, etc., having at least 5 conjugated .pi. bonds. Specific examples of these compounds are enumerated below.
The aromatic compounds having at least 5 bonds include the following compounds.
First, as benzene derivatives, there may be included:
phenols and derivatives thereof, such as 2,6-ditert-butylphenylphenol, catecholphthalein, 2,2-diphenylolpropane, 3,7-dioxy-10-methylxanthene, phenolphthalein, 7-oxy-2,4-dimethylbenzopyrooxonium chloride, oxyanthraquinone, purpurogallin, Gallein, diphenylether, .alpha.-methoxyphenazine, chloroglucide, 2,3-dioxyanthraquinone, 5,7-dioxy-4-methylcoumarine, dioxyacridone, salicylic acid, .alpha.-hydrindone, .beta.-phenylbutyrophenyl, N-2,4-dinitrophenyl-N-phenylhydroxylamine, 1-(4-nitrophenyl)-3,5-dimethylpyrazole, 9,10-diphenylphenanthrene, acetophenone;
aromatic amines and derivatives thereof, such as N-phenyl-p-benzoquinonediamine, quinoline, Safranine B, Rosaniline, Indiurine Spirit Soluble, Aniline Black, Para-Rosaniline, Methyl Violet, Methyl Orange, Methyl Red, Indigo, carbazole, Methylene Blue, o-phenanthroline, p-phenanthroline, 3,6-diaminoacridine, Indanthrene Scarlet 2G, 4-aminodiphenylamine, Acridine Yellow, 3-aminophenothiazine, N'-diphenyl-p-phenylenediamine, Rhodamine, 7-amino-4-methylcoumarine, 2-aminophenazine, phenothiazine, diphenylamine, N-methylphenylamine, N-phenyltolylamine, ditolylamine, 2-oxy-4-methylquinoline, Hansa Yellow G, N,N'-diphenylformamidine, phenanthrophenazine, Bismarck Brown G, 2,3-diaminophenazine, 2-aminodiphenylamine, Chrysodine R, 2,3,7,8-tetraaminophenazine, aminophenoxazone, oxyphenoxazone, Triphenylenedioxazine, 2,4-dinitrophenoxazine, 2',4'-dinitro-4-oxy-3-aminophenylamine;
nitro and nitroso derivatives, such as p-nitrosodiphenylhydroxylamine, phenazine, phenazine oxide, 1-phenylazo-2-naphthol, 4-nitroxanthone, 4'-nitroso-2-nitrodiphenylamine;
phenylhydroxylamine derivatives, such as 4,4'-dinitrodiphenylamine, oxalic acid bis(.beta.-phenylhydrazine), malonic acid bis(.beta.-phenylhydrazine), succinic acid bis(.beta.-phenylhydrazine), phthalic acid bis(.beta.-phenylhydrazine);
aromatic halides, such as biphenyl chloride;
aromatic aldehydes, such as 2-phenyl-1-benzyl-benzimidazole, Leucomalachite Green, Malachite Green, tetrachlorohydroquinone monobenzoate, benzoflavin, 2-phenylbenzthiazole, 4-benzhydrylbenzaldehyde, bisphenylhydrazone, bis(4-nitrophenylhydrazone);
aromatic ketones such as triphenylisooxazole, benzophenone potassium, 4-methylbenzophenone, p-toluyl acid anilide, benzoic acid toluidide, duryl phenyl ketone, 2,4,2',4'-tetramethylbenzophenone, calchonphenylhydrazone, 1,3,5-triphenylpyrazoline, dinitrobenzyl;
benzoic acids, phthalic acids and derivatives thereof, such as quinizaline, nitrodiphenylether;
benzene derivatives having further one substituent other than aldehyde group, such as disalicylaldehyde, coumarine, 2-benzoylcoumarone, 1-oxy-2,4-dimethylfluorone, 3-phenylcoumarone, ethyl coumarine-3-carboxylate, 3-acetylcoumarine, hydrovaniloin, 4-oxy-3-methoxy-.omega.-nitrostyrene, .alpha.-(nitrophenyl)-.beta.-benzoylethyleneoxide, dinitrophenylindazole, 5-chloro-3-(4-oxyphenyl)anthramil, 3-nitroacridone, 6-nitro-3-phenylanthramil, 2,8-dimethyl-1,9-anthrazoline, carboxtyrin, 1,3-dioxyacridine, oxyquinacdine, Phlorchinyl, 2-methylquinazoline, 3-acetyl-2-methylquinoline, 2-oxy-3-phenylquinoline, 3-nitroquinoline, quinoline-2,3-dicarboxylic acid ester;
benzene derivatives having further one substituent other than acyl group, such as 7-oxyflavanone, 7-oxyflavone, 7,8-dioxyflavone, 7-acetoxy-4-methyl-3-phenylcoumarine, 7,8-diacetoxy-4-methyl-3-phenylcoumarine, o-oxybenzophenone, xanthone, 2-phenylbenzooxazole, m-oxybenzophenone, p-oxybenzophenone, 2-benzoylxanthone, 2,4-dioxybenzophenone, 2,5-dioxybenzophenone, 2,2'-dioxybenzophenone, xanthene, aurin, trioxybenzophenone, 6,7-dimethoxy-3-phenylcoumarone, 0-nitrobenzophenone, m-nitrobenzophenone, 4,4'-dibenzoylazoxybenzene, 2-(2-aminophenyl)-4-methylquinone, 2-oxy-4-methylquinone, acridone, 2,4-dimethylquinazoline, 3-cyan-2-oxy-4-methylquinoline, fluorene, anhydro(2-aminobenzophenone) dimer, 2-oxy-3-phenylindazole, 3-phenylindazole, 2-phenylbenzimidazole, 2-methyl-8-benzoylquinoline, 2-methyl-4-phenylquinoline, 4-phenyl-2-quinazolone, aminobenzophenone, chlorobenzophenone, 4-phenylbenzo-1,2,3-triazine-3-oxide, diaminobenzophenone, 7-methyl-3-phenyl-4,5-benzo-1,2,6-oxydiazine, 4,4'-bisdimethylaminobenzophenone, 4,4'-bisdimethylaminobenzophenonemide, 2,4-dinitro-9-phenylacridine, 4,4'-dibenzoyldiphenyl;
benzene, toluene derivatives having three or more different substituents, such as tetramethoxyindigo, 5,6,5',6'-bismethylenedioxyindigo, 7-acetoxy-8-methoxy-3-(2-nitrophenyl)carbostyryl, 2,2'-dinitrodiphenyldisulfide-4,4'-dialdehyde, 6-chloro-3-benzoylflavone, 1,3,8-trinitrophenoxazine;
aralkyl compounds, such as 9-benzylacridine;
diazo compounds and azo compounds, such as azobenzene, azotoluene, 2,2-dimethoxyazobenzene, 4,4'-dichloroazobenzene, 1,1'-azonaphthalene, 2,2'-dioxyazobenzene, 2,2'-dioxy-5,5'-dimethylazobenzene, p-bromoazobenzene, p-nitroazobenzene, phenoazoxide;
aromatic unsaturated compounds, such as 2,3,4,5-tetraphenylcyclopentane-2-ene-1-one, 1,2,3-triphenyleneazulene, 2,2'-dimethyldiphenylacetylene, 4,4'-diethyldiphenylacetylene, 3,4,3',4'-tetramethyldiphenylacetylene, 2,2'-dichlorodiphenylacetylene, 2,2'-dibromodiphenylacetylene, 2-nitrodiphenylacetylene, 2,2'-dinitrodiphenylacetylene, 2,2'-diaminodiphenylacetylene, 2,2'-dimethoxy-diphenylacetylene, stilbene, .alpha.-methylstilbene, .alpha.-ethylstilbene, .alpha.,.beta.-dimethylstilbene, .alpha.,.beta.-diethylstilbene, .alpha.,.beta.-dichlorostilbene, .alpha.,.beta.-dibromostilbene, 2-chlorostilbene, 4,4'-diiodostilbene, .alpha.-nitrostilbene, .alpha.,.beta.-dinitrostilbene, 2,4,6-trinitrostilbene, 2-aminostilbene, 2,2'-diaminostilbene, 4,4'-di(dimethylamino)stilbene, 2,2'-dicyanstilbene, 2-oxystilbene, 2-methoxystilbene, 2,2'-dioxystilbene, 2,2'-dimethoxystilbene, 4,4'-dialkoxystilbene, 3,5,2',4'-tetraoxystilbene; and
polyphenyls and derivatives thereof, such as biphenyl, terphenyl, quaterphenyl, quinophenyl, sexiphenyl, septiphenyl, octiphenyl, noviphenyl, deciphenyl, etc.
Next, as naphthalene derivatives, there may be included:
alkyl, alkenyl and phenylnaphthalenes, such as 1-methylnaphthalene, 2-methylnaphthalene, 1-ethylnaphthalene, 2-ethylnaphthalene, 1,2-dimethylnaphthalene, 1,4-dimethylnaphthalene, 1,5-dimethylnaphthalene, 1,6-dimethylnaphthalene, 1,7-dimethylnaphthalene, 2,3-dimethylnaphthalene, 2,6-dimethylnaphthalene, 2,7-dimethylnaphthalene, 1-propylnaphthalene, 1-isopropylnaphthalene, 2-isopropylnaphthalene, trimethylnaphthalene, diisopropylnaphthalene, 1-vinylnaphthalene, 2-vinylnaphthalene, 1-propenylnaphthalene, 1-allylnaphthalene, 1-isopropenylnaphthalene, 2-isopropenylnaphthalene, 1-phenylnaphthalene, 2-phenylnaphthalene, 1,4-diphenylnaphthalene, 1,2,4-triphenylnaphthalene;
dinaphthyls, such as 1,1'-dinaphthyl, 1,2'-dinaphthyl, 2,2'-dinaphthyl;
naphthylarylmethanes, such as 1-benzylnaphthalene, 2-benzylnaphthalene, 1-(.alpha.-chlorobenzyl)naphthalene, 1-(.alpha.,.alpha.-dichlorobenzyl)naphthalene, diphenyl-.alpha.-naphthylmethane, diphenyl-.beta.-naphthylmethane, 1,8-dibenzylnaphthalene, di-.alpha.-naphthylmethane, .alpha.-naphthyl-.beta.-naphthylmethane, di-.beta.-naphthylmethane;
naphthylarylethanes, such as 1-phenethylnaphthalene, 1,2-di-.alpha.-naphthylethane, 1,2-di-.beta.-naphthylethane, 1,1-.alpha.-dinaphthylethane;
hydronaphthalenes such as 1,2-dihydronaphthalenes, 1,4-dihydronaphthalene, 1,2,3,4-tetrahydronaphthalene;
nitronaphthalenes and derivatives thereof, such as dinaphthylpyridazine, 7,8-benzoquinone, 5,6-benzoquinone, naphthazarine, diperimidine, nitromethylnaphthalene, nitromethylnaphthalene, nitrophenylnaphthalene, halo-nitronaphthalene, halo-dinitronaphthalene, nitrosonaphthalene, dinitrotetraline, dibenzophenazine, methylbenzoindole, 9-chloro-1-azaanthracene, quinolinoquinoline, 1,2,3-triazaphenarene, perimidone, perimidine, dibenzoacridine, benzophenazine-12-oxide, diaminonaphthalene, triaminonaphthalene, tetraaminonaphthalene, N-ethyl-.alpha.-naphthylamine, N-methylnaphthylamine, N,N-dimethylnaphthylamine, N-methyl-N-ethylnaphthylamine, N-methyl-N-ethylnaphthylamine, trimethylnaphthyl ammonium salt, N-phenylnaphthylamine, N-benzylnaphthylamine, N-naphthylethylenediamine, N-naphthylglycine, N-.beta.-cyanomethylnaphthylamine, N-acetylnaphthylamine, N-formylnaphthylamine, N-benzoylnaphthylamine, N-phthaloylnaphthylamine, aminomethylnaphthalene, nitronaphthylamine, dinitronaphthylamine, halo-nitronaphthylamine, aminotetraline, diaminotetraline;
halogenated naphthalenes, such as 1-fluoronaphthalene, 1-chloronaphthalene, 1-chloro-3,4-dihydronaphthalene, 1-iodonaphthalene, 1-bromonaphthalene, 1-chloro-4-chloromethylnaphthalene, 1-bromo-2-(bromomethyl)naphthalene, 1,4-difluoronaphthalene, 1,2-dichloronaphthalene, 1,6-dichloronaphthalene, 1,7-dichloronaphthalene, 1,5-dichloronaphthalene, 1,8-dichloronaphthalene, 2,3-dichloronaphthalene, 1,4-dibromonaphthalene, 1,4-diiodonaphthalene, perylene, 1,2,3-trichloronaphthalene, 1,2,4-tribromonaphthalene, 1,2,3,4-tetrachloronaphthalene, 1,4,5-tribromo-3,8-dimethylnaphthalene, 1,3,6,7-tetrachloronaphthalene, 1,3,5,8-tetrabromonaphthalene, 1,2,3,4,5-pentachloronaphthalene;
naphthylhydroxylamines, naphthylpyrazines and naphthylureas, such as .alpha.-naphthylhydroxylamine, N'-phenyl-N-.alpha.-naphthyl-N-oxyurea, .beta.-naphthylthiohydroxylamine, N-nitroso-.alpha.-naphthylhydroxylamine, Neocupferron, 2-oxy-1,1'-azonaphthalene, .alpha.-naphthylhydrazine, 1,2-dibenzocarbazole, 4,4-diamino-1,1'-binaphthyl, 3,4-benzocarbazole, 2,2'-diamino-1,1'-binaphthyl, N'-acetyl-N-.beta.-naphthylhydrazine, N'-lauroyl-N-.beta.-naphthylhydrazine, N'-phenyl-N-.alpha.-naphthylhydrazine, N'-(2,4-dinitrophenyl)-N-.alpha.-naphthylhydrazine, 2-.alpha.-naphthyl-5-nitrobenztriazole, N,N'-di-.alpha.-naphthyldrazine, 1,1'-diamino-2,2'-binaphthyl, N,N'-di-5-tetralylhydrazine, N'-(2,4-dinitrophenyl)-N-.beta.-naphthylhydrazine, 2-.beta.-naphthyl-5-nitrobenztriazole, N'-triphenylmethyl-N-.beta.-naphthylhydrazine, N,N'-di-.beta.-naphthylhydrazine, N-methyl-N-(2,4-dinitro-1-naphthyl)hydrazine, 2-amino(naphtho-1',2'-:4,5-thiazole), 1,2:5,6-dibenzophenazine, 2-amino-(naphtho-2',1':4,5-thiazole), 2,3-dihydrazinonaphthalene, 2-phenyl-1,3-bisbenzylideneamino(naphtho-2',3':4,5-imidazoline), N-acetyl-.alpha.-naphthylnitrosoamine, N-ethyl-.alpha.-naphtylnitrosoamine, N-phenyl-.alpha.-naphthylnitrosoamine, .alpha.,.alpha.'-dinaphthylnitrosoamine, succinic acid bis(.beta.-naphthylnitrosoamide), N-ethyl-.beta.-naphthylnitrosoamine, N-phenyl-.beta.-naphthylnitrosoamine, N-acetyl-2-methyl-1-naphthylnitrosoamine, 4,5-benzindazole, naphthylnitrosoamine, 1-nitro-2-naphthylamine, .alpha.-naphthylurea, N,N'-di-.alpha.-naphthylurea, 4-chloro-1-naphthylcarbamoylchloride, 2,4'-dichloro[naphtho-1',2':4,5-thiazole], 2-mercapto[naphtho-1',2'-:4,5-thiazole], 2-chloro[naphtho-1',2':4,5-thiazole], 2-mercapto[naphtho-2',1':4,5-thiazole], 2-chloro[naphtho-2',1':4,5-thiazole];
naphthalene type aralkyl compounds, such as dibenzoanthracene, acenaphthene, .alpha.-chloroethylnaphthalene, phenylnaphthylchloromethane, diphenylnaphthylchloromethane, nitromethylnaphthalene, aminomethylnaphthalene, (naphthylemethyl)amine, .alpha.-phenyl(naphthylmethyl)amine, N-benzyl(naphthylmethyl)amine, trimethyl(naphthylmethyl)ammonium salt, tri(naphthylmethyl)amine, di(naphthylmethyl)amine, (.beta.-naphthylethyl)alcohol, dimethylnaphthylcarbinol, phenylnaphthylcarbinol, diphenylnaphthylcarbinol, 9-phenylbenzofluorene, naphthylpropyleneoxide, ethyl(naphthylmethyl)ether, phenyl(naphthylmethyl)ether, naphthylacetaldehyde, naphthylacetone, .omega.-naphthylacetophenone, acenaphthenone, dihydrophenarone, phenarone, benzoindanone, naphthylacetonitrile, 9,9'-dichlorodibenzofluorene, .alpha.-nitro-.beta.-naphthylethylene, .gamma.-naphthylallyl alcohol, .beta.-naphthylacrolein, methyl(.beta.-naphthylvinyl)ketone, naphthylphenanthrene dicarboxylic acid anhydride;
naphthol, naphthalenesulfonic acids, such as 9-oxynaphtacenequinone, 2'-naphthalene-2-indoleindigo, 1-methoxynaphthalene, 1-ethoxynaphthalene, 1-phenoxynaphthalene, .alpha.-naphtholsalicylic acid ester, .beta.-naphthol, .alpha.-naphthol, .alpha.-naphtholbenzoic acid ester, .alpha.-naphtholacetic acid ester, phenyl-.beta.-oxynaphthylbenzaliminomethane, .beta.-naphtholphenylmethylamine, methylene-di-.beta.-naphthol, dinaphthopyrane, 1'-naphthol-2-indoleindigo, 2-methoxynaphthalene, 2-ethoxynaphthalene, N-p-oxyphenyl-2-naphthylamine base, .beta.-naphtholsalicylic acid ester, 2-methyl-1-naphthol, 1,2-naphthamethylenequinone, 1,2-dioxynaphthalene, naphthaleneindoleindigo, .alpha.,.beta.-naphthophenoxazine, .beta.,.gamma.-naphthophenoxazine, 4-oxy-10-methyl-1',2'-benzocarbazole, dioxynaphthfluorane, dinaphthoquinone, 2,6-naphthoquinone, oxybenzoacridine, 9-oxy-3-dimethylaminonaphthophenoxazine, 1,2,4-trioxynaphthalene, 1,4,5,6-tetraoxynaphthalene, thio-.alpha.-naphthol, 4-mercapto-1-naphthol, 1,5-naphthalenedithiol, methyl-.alpha.-naphthyl sulfide, 1,1'-naphthyl sulfide, 1,1'-thiodi-2-naphthol, 1,1'-naphthyl disulfide 1,1'-thiodi-1-naphthol, thio-.beta.-naphthol, naphthothioindigo, 1-amino-2-naphthalenethiol, naphthothianthrene, 2-mercapto-1,2-naphthothiazole;
naphthoaldehydes and derivatives thereof, such as .alpha.-naphthoaldehyde, 2-(2,4-dinitrophenyl)-1-(.alpha.-naphthyl)ethylene, 2-methyl-1-naphthoaldehyde, 2,3-dimethyl-1-naphthoaldehyde, 4-bromo-1-naphthoaldehyde, 4-nitro-1-naphthoaldehydes, 2,4-dinitro-1-naphthoaldehyde, 4-amino-1-naphthoaldehyde, 2-oxy-1-naphthoaldehyde, 1-naphthalene-2'-indoleindigo, 1,2-bis(2-oxy-1-naphthyl)ethylene, 1,2:7,8-dibenzoxanthilium chloride, 2-oxy-1-naphthylethenyl pyrylium salt, 5,6-benzocoumarin, bis(2-methyl-3-indolyl)(2-oxy-1-naphthyl)methane, 4,5-benzindoxazene, 2-acetoxy-1-naphthonitrile, 4-methoxy-1-naphthoaldehyde, 1,4-bis(4-methoxy-1-naphthyl)-1,3-butadiene, 2-naphthalene-2'-indoleindigo, 3-acetyl-6,7-benzocoumarin, 4-chloro-1-oxy-2-naphthoaldehyde, naphthalenedialdehyde, 5-oxy-2-naphthaleneindoleindigo, 5,6,7,8-tetrahydro-2-naphthoaldehyde, imide chloride, naphthoamide, naphthoanilide, naphthonitrile, ethyl .beta.-naphthoimidate, .beta.-naphthamidine, .alpha.-naphthoamidoxime, .alpha.-naphthohydrazide, naphthostyryl, oxynaphthonitrile, 1,2:7,8-dibenzoxanthone, 1,2-benzoxanthone, 1,1'-binaphthylene-2,8';8,2'-dioxide, 2,3;6,7-dibenzoxanthone, 3-oxy-2-naphthoanilide, 1,3-bis(3-oxy-2-naphthoyloxy)benzene, 2,4-dioxyphenyl-3-oxy-2-naphthyl ketone, 4-arylazo-3-oxy-2-naphthoanilide, 3,4-dihydronaphthalene-1,2-dicarboxylic acid anhydride, 2-aminonaphthalimide, naphthalohydrazide, .alpha.-pyridonaphthalone, N-methylnaphthalimide; and
acetonaphthenes, benzoylnaphthenes, such as 1,2:5,6-dibenzanthracene, 2'-methyl-2,1'-dinaphthyl ketone, 2-methyl-1,1'-dinaphthyl ketone, styryl-2-naphthyl ketone, .beta.-naphthoyl acetone, .beta.-naphthoylacetophenone, 1-(.beta.-naphthyl)-1-chloroethylene, 2-[tris(.beta.-cyanoethyl)acetyl]naphthalene, 1,3,5-tris(.beta.-naphthyl)benzene, dimethyl-2-naphthylcarbinol, 4,5:4',5'-dibenzothioindigo, styryl-1-naphthyl ketone, .beta.-acetonaphthone, 1-propionylnaphthalene, 1-butylnaphthalene, 1-isobutylnaphthalene, 1-stearoylnaphthalene, 1-benzoylnaphthalene, 1-o-toluylnaphthalene, p-biphenyl-1-naphthyl ketone, 1,2,5,6-dibenzanthracene, 1-acetyl-3,4-dihydronaphthalene, 1-acetyl-7-bromonaphthalene, 1-aminoacetylnaphthalene, 2-aminobenzoylnaphthalene, 1-acetyl-2-oxynaphthalene, 1-acetyl-2-methoxynaphthalene, 1-acetyl-4-ethoxynaphthalene, 2-cinnamoyl-1-naphthol, 7,8-benzochromone, 3-acetyl-2-methyl-7,8-benzochromone, 3,4-dimethyl-7,8-benzocoumarin, 4-methyl-3-phenyl-7,8-benzocoumarin, 1-benzoyl-2-oxynaphthalene, 4-oxybenzanthrone, 4-benzoyl-1-naphthol, 3-oxy-1,2-benzofluorenone, 2-acetyl-4-chloro-1-oxynaphthalene, .alpha.-naphthylglyoxal, .beta.-naphthylglyoxal, 1,4-dibenzoylnaphthalene, phenyl-4-methyl-1-naphthyldiketone, and the like.
Also, as the polynuclear aromatic compounds, there may be included:
anthracenes and derivatives thereof, such as anthracene, 1,2-dihydoanthracene, 1-chloroanthracene, 1,4-dichloroanthracene, 1,2,7-trichloranthracene, 1,2,3,4-tetrachloroanthracene, 1-nitroanthracene, 9,10-dinitroanthracene, 1-aminoanthracene, 2-dimethylaminoanthracene, 2-anilinoanthracene, 9-methylaminoanthracene, 1,4-diaminoanthracene, 1-oxyanthracene, 9,10-dihydroanthrol, 10-methylanthranol, 10-phenylanthranol, 10-nitroanthranol, 2-amino-1-anthranol, 1,2-dioxyanthracene, 9,10-dioxyanthracene diacetate, 1-methylanthracene, 4-chloro-1-methylanthracene, 1,5-dichloro-2-methylanthracene, 9-ethylanthracene, 9-vinylanthracene, 9-propylanthracene, 9-isopropylanthracene, 9-butylanthracene, 9-isobutylanthracene, 9-isoamylanthracene, 1,3-dimethylanthracene, 9,10-diethylanthracene, 1-phenylanthracene, 9-phenylanthracene, 1,5-dichloro-9-phenylanthracene, 10-nitro-9-phenylanthracene, 9-benzylanthracene, 1-benzhydrylanthracene, 9,10-diphenylanthracene, 9,10-dibenzylanthracene, 9,10-diphenyl-9,10-dihydroanthracene, 1-(.beta.-naphthyl)anthracene, 9-(.alpha.-naphthyl)-10-phenylanthracene, 9,10-di(.alpha.-naphthyl)anthracene, 1,1'-bianthryl, 2,2'-bianthryl, 9,9'-bianthryl, anthracene-9-aldehyde, 1-acetylanthracene, 9-benzoylanthracene, 10-nitroanthraphenone, 9,10-dibenzoylanthracene, anthrone, 9-mercaptoanthracene, 9,10-disodium-9,10-dihydroanthracene, 10-bromo-9-anthrylmagnesium bromide, Anthryl-mercury chloride;
phenanthrenes and derivatives thereof, such as phenanthrene, 9,10-dihydrophenanthrene, 1,2,3,4-tetrahydrophenanthrene, 1-chlorophenanthrene, phenanthrene-9,10-dichloride, 1-bromophenanthrene, 1-iodophenanthrene, 9-(chloromethyl)phenanthrene, 1-(bromomethyl)phenanthrene, 4,5-bis(bromomethyl)phenanthrene, 1-nitrophenanthrene, 10-bromo-9-nitrophenanthrene, 1-aminophenanthrene, 9,10-diaminophenanthrene, 9,9'-azoxyphenanthrene, 9,9'-azophenanthrene, 1-oxyphenanthrene, cholesterol, estrone, androsterone, 10-bromo-9-phenanthrol, 9-nitro-3-phenanthrol, 4-amino-1-phenanthrol, 10-benzoazo-9-phenanthrol, 1,2-dioxyphenanthrene, retene-3,8-diol, 2,3,5,6-tetraoxyphenanthrene, 1-methylphenanthrene, 1-ethylphenanthrene, 1-vinylphenanthrene, 1,2-dimethylphenanthrene, 9,10-diethylphenanthrene, 9,10-dipropylphenanthrene, 2-ethyl-1-methylphenanthrene, 7-isopropyl-1-methylphenanthrene, 9,10-dihydroretene, aminoretene, 3-acetoaminoretene, 6-acylaminoretene, 9-phenylphenanthrene, 9-benzylphenanthrene, 1-(.alpha.-naphthyl)phenanthrene, 1,1'-biphenanthryl, 9,9'-biphenanthryl, 1-phenanthraldehyde, 2-phenanthraldehyde, 9-phenanthraldehyde, 1-acetylphenanthrene, 2-propionylphenanthrene, 3-acetylretene, 1-benzoylphenanthrene;
phenanthrenequinones, such as phenanthrene-1,2-quinone, phenanthrene-1,4-quinone, phenanthrene-3,4-quinone, phenanthrene-9,10-quinone, 2-phenyl-3-acetoxy-4,5-biphenylfuran, 7-isopropyl-1-methylphenanthrenequinone, 1-chlorophenanthrenequinone, 2-bromophenanthrenequinone, 2-iodophenanthrenequinone, 2,7-dibromophenanthrenequinone, 2-nitrophenanthrenequinone, 2,5-dinitrophenanthrenequinone, 2-aminophenanthrenequinone, 2,7-diaminophenanthrenequinone, 3,6-diaminophenanthrenequinone, 2,5-diaminophenanthrenequinone, 2-oxyphenanthrene-1,4-quinone, 3-oxyphenanthrenequinone, 2-oxyretenequinone, 3-oxyretenequinone, 6-oxyretenequinone, 2-oxy-3,4-dinitrophenanthrenequinone, 2-amino-3-oxyphenanthrenequinone; and
polynuclear aromatic compounds and derivatives thereof, such as pentacene, hexacene, benzophenanthrene, benzo[a]anthracene, naphtho[2,1,a]pyrene, dibenzo[a,j]anthracene, pyrene, coronene, 1,12-benzopyrene, ovalene, dibenzoanthracene, naphthacene, Terramycin, Aureomycin, rubrene, o-toluoyl-1-naphthalene, benzoanthraquinone, 5,6-dioxy-5,6-dihydrobenzoanthracene, chrysene, triphenylene, dibenzonaphthacene, hexahydropyrene, perylene, 3,9-dichlorperylene, tetrachloroperylene, 3,9-dibromoperylene, 3,10-dinitroperylene, 4,6-dibenzoyl-1,3-dimethylbenzene, 6,13-dihydropentacene, naphtho[2,3a]anthracene, dispirane, dibenzo[a,h]anthracene, picene, picyleneketone, picene-5,6-quinone, dibenzo[c,g]phenanthrene, benzo[a]pyrene, benzo[a]pyrene-1,6-quinone, mesobenzoanthrone pericarboxylic acid anhydride, anthraceno[2,1-a]anthracene, dibenzo[a,l]naphthacene, phenanthrene[2,3-a]anthracene, naphtho[2,3-a]pyrene, dibenzo[a,h]pyrene, dibenzo[a,l]pyrene, zethrene, anthanthrene, benzo[1,12]perylene, heptacene, tetrabenzo[a,c,h,j]anthracene, tribenzo[a,i,l]pyrene, tetrahydrodimethyldinaphthyl, mesonaphthodianthrene, mesoanthrodianthrene, 2,3:8,9-dibenzocoronene, pyranthrene, and the like.
As quinones and derivatives thereof, there may be included:
benzoquinones and derivatives thereof, such as dibenzoquinoyl disulfide, 2,5-bis(phenylthio)-p-benzoquinone, bibenzoquinone, bitoluquinone, phoenicin, Oosporein, indophenol, indoaniline, Hydron Blue, indamine, Meldola's Blue, Wurster's Blue, Wurster's Red, 4,4'-diphenoquinone, 4,4'-stilbenequinone, 3,5,3',5'-tetramethyl-4,4'-diphenoquinone, 3,5,3',5'-tetra-tert-butyl-4,4'-diphenoquinone, 3,5,3',5'-tetramethyl-4,4'-stilbenequinone, 3,5,3',5'-tetra-tert-butyl-4,4'-stilbenequinone;
naphthoquinones and derivatives thereof, such as 1,2-naphthoquinone, 3-oxy-2,2'-binaphthyl-1,4;3',4'-diquinone, 5,6-benzoquinoxaline, 1,2-benzophenazine, 2-benzoazo-1-naphthol, 4-(2,4-dioxyphenyl)-1,2-dioxynaphthalene, 4-(3,4,5-trioxyphenyl)-1,2-dioxynaphthalene, 1,2-naphthoquinone-1-phenylimide, 1,2-benzophenoxazine, 1,2-naphthoquinone-2-chloroimide, 1,2-naphthoquinone-bis-chloroimide, 2-anilino-1,4-naphthoquinone-4-anil, 2-oxy-1,4-naphthoquinone-4-anil, 1,2-naphthoquinone-1-oxime benzoate, 1,2-naphthoquinone-1-oxime methyl ether, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, naphtho[1',2':3,4]furazane, 1,2-naphthoquinone-2-oxime benzoate, 1,2-naphthoquinone-2-oxime methyl ether, 3-anilino-1,2;8,9-dibenzophenazine, Naphthyl Blue, Naphthyl Violet, 1,2;5,6-dibenzophenazine, naphtho[1',2':3,4]furazane-2-oxide, triphthaloylbenzene, hexaoxynaphthalene anhydride, 2,2'-binaphthyl-1,4;1',4'-diquinone, 1',4'-dioxynaphtho(2',3':3,4)pyrazole, 4,7-dioxy-3,3-diphenyl-5,6-benzindiazene, 2-diphenylmethyl-1,4-naphthoquinone, methylnaphtho[2',3':4,5]triazole-1',4'-quinone, 1,2,4-triacetoxynaphthalene, 1,4-naphthoquinonephenylimide, 1,4-naphthoquinone-mono(p-dimethylaminoanil), 1,4-naphthoquinonealkylimide, 4-nitroso-1-naphthol, phenylcarbamate, 4-nitroso-1-naphthylamine, 4-benzhydryl-1,2-naphthoquinone, 2-benzhydryl-1,4-naphthoquinone, 3-benzhydryl-2-methyl-1,4-naphthoquinone, 3 -geranyl-2-methyl-1,4-naphthoquinone, 3-farnesyl-2-methyl-1,4-naphthoquinone, 2-methyl-3-phytyl-1,4-naphthoquinone, Vitamin K1, Vitamin K2, 3-allyl-2,6-dimethyl-1,4-naphthoquinone, 2,6-dimethyl-3-phytyl-1,4-naphthoquinone, 2,3-diallyl-6,7-dimethyl-1,4-naphthoquinone, 2-phenyl-1,4-naphthoquinone, 2-methyl-1,4-naphthoquinone, 2,6-dimethyl-3-phenyl-1,4-naphthoquinone, 3-benzyl-2-methyl-1,4-naphthoquinone, 2-methyl-3-(.beta.-phenylethyl)-1,4-naphthoquinone, 3-cinnamyl-2-methyl-1,4-naphthoquinone, 2-benzhydryl-1,4-naphthoquinone, 4,7-diketo-8-diphenylmethyl-4,7,8,9-tetrahydro-5,6-benzindiazene, 2-methyl-3-diphenylmethyl-1,4-naphthoquinone, 2,3-diphenyl-1-naphthol, naphtho[2',3':3,4]-pyrazole-1',4'-quinone, 3,4-dichloro-1,2-benzophenazine, 2-iodo-1,4-naphthoquinone, 1,4,5,8-tetraoxy-2,3;6,7-dibenzothianthrene, 5,8-dioxy-2,3;6,7-dibenzothianthrene-1,4-quinone, 2,3-diphenoxy-1,4-naphthoquinone, dinaphtho[2',3':2,3][1",2":5,4]furan-1',4'-quinone, 2,3,5,8-tetrachloro-1,4-naphthoquinone, N,N'-bis-(1,4-naphthoquinone-2-yl)-benzidine, 2-anilino-1,4-naphthoquinone-4-anil, 4-anilino-1,2-naphthoquinone-2-anil, phenylrosindarine, 2-anilino-1,4-naphthoquinone-4-(p-dimethylaminoanil), 2-anilino-1,4-naphthoquinonedianil, 2-anilino-3-phenyl-1,4-naphthoquinone, 2-anilino-3-bromo-1,4-naphthoquinone, 2-anilino-4-chloro-1,4-naphthoquinone, 2,3-dianilino-1,4-naphthoquinone, 2,3-dianilino-1,4-naphthoquinonedianil, nitrosoaminonaphthoquinone, 3-chloro-2-phenylnitrosoamino-1,4-naphthoquinone, phenyl-bis-(3-anilino-1,4-naphthoquinone-2-yl)amine, 3-chloro-2-(p-tolylnitrosoamino)-1,4-naphthoquinone, 2,7-dioxy-1-nitrosonaphthalene, 4-benzeneazo-1,3-dioxynaphthalene, di-(3-oxy-1,4-naphthoquinonyl-2-)-methane, anhydroalkannin, diquinoxalino[2',3':1,2:2",3":3,4]-naphthalene, 3,4-phthaloylfurazane; and
anthraquinones and derivatives thereof, such as 1,2-anthraquinone, 2,3-anthraquinone, 1,4-anthraquinone, 9,10-anthraquinone, 1,5-anthraquinone, 2,6-anthraquinone, 1,10-anthraquinone, 9,9-bis(p-oxyphenyl)anthrone, anthraquinone bisdiphenylmethide, bisphenylhydrazone, benzanthrone, anthrahydroquinone, .beta.-ethylanthraquinone, 1,3,5,7-tetramethylanthraquinone, 2,2'-dianthraquinonylethane, 2,2'-dianthraquinonylethylene, 1,2,3-trioxyanthraquinone, anthrachrysone, erythrooxyanthraquinone, alizarin, quinizarin, anthrarufin, chrysazin, hystazarin, anthraflavin, isoanthraflavin, anthragallol, purprin, oxyanthrarufin, anthrapurpin, oxychrysazin, oxyflavopurpurin, Rufiopin, quinazarin, alizarinpentacyanine, rufigallol, Anthracene Blue WR, alizarinhexacyanine, 2-chloroquiniazrin, 1-nitroanthraquinone, 2,4,6,8-tetrabromoanthrachrysone, 3-aminoanthrapurpurin, 1,8-dinitroanthraquinone, .alpha.-aminoanthraquinone, 1,1'-dianthraquinonyl, dianthraquinoneimide, 1,4-dimethylaminoanthraquinone, 5-amino-1-nitro-6,8-dibromoanthraquinone, 1,5-tetramethyldiamino-4,8-dinitroanthraquinone, anthraquinoneacridone, bis-N-(2-oxyanthraquinolyl)-p-phenylenediamine, leucoquinazarin, Quinazarin Green, 1-amino-2,4-dibromoanthraquinone, 1,4-diacylaminoanthraquinone, anthraquinone-.beta.-aldehyde, o-diazine, 6,7-phthaloyl-1,9-benzanthrone, oxynitrosoanthraquinone, 1,1'-dianthraquinolyl, azoxyanthraquinone, 8-chloropyrazoleanthrone, 2,6-dihydrazinoanthraquinone, anthraquinone diazonium salt, .beta.-anthraquinonehydrazine, azoxyanthraquinone, pyrazoleanthrone, 1-(anthraquin-2-yl)-3-methylpyrazolone, 1-hydroxylaminoanthraquinone, 1,5-dihydroxylaminoanthraquinone, 1-nitrosoanthraquinone, 1-hydrazinoanthraquinone, 1,5-dihydrazinoanthraquinone, 1-azidoanthraquinone, 2-azidoanthraquinone, anthraquinonemethylsulfoxide, 1,4-dirhodaneanthraquinone, .beta.,.beta.'-dianthraquinolyl sulfide, anthraquinonesulphenyl chloride, 2,2'-dianthraquinonyl, 1,1'-dianthraquinonyl, helianthrone, mesobenzodianthrone, 2,2'-diamino-1,1'-dianthraquinolyl, flavanthrone, 2,2'-dianthryl, mesonaphthodianthrone, 1,1'-dianthraquinolylamine, quinizarinquinone, hystazarinquinone, alizarinquinone, 6-oxyquinizarinquinone, and the like.
Further, as the non-benzene type aromatic compounds, there may be included, for example, azulene, cyclodecapentane, cyclotetradecaheptane, cyclooctadecanonaene, cyclotetracosadodecaene, heptalene, fulvalene, sesqui-fluvalene, heptafluvalene, perinaphthene, indeno[2,1-a]perinaphthene, debenzo[bf]oxepine, dibenzo[bf]thiepine, indolizine, cyclo[3,2,2]azine, 4,5-benzotropolone, 3,4-benzotropolone, 5H-benzocycloheptene, 7H-benzocycloheptene, colchicine, colchiceine, colchinol methyl ether, ditropyl ether, ditropyl sulfide, cyclopentadienyltropylidene, benzoazulene, carbinol, 4,5-benzotropolone, 2-phenyltropone, naphthocycloheptadienone, naphtotropone, tribenzotropone, 1-amino-1,3-dicyanoazulene, benzoylhydrazone, 3-phenyl-1-oxaazuranone-2,2-benzyltropone, 3-methyl-2-phenyltropone, 2,7-diphenyltropone, 2-(.alpha.-naphthyl)tropone, 2,7-tetramethylene-4,5benzotropone, 2,7-diphenyl-4,5-benzotropone, naphtho[2',3'-4,5]tropone, naphtho[2',1'-2,3]tropone, dibenzosuberane, naphtho[1',2'-2,3]tropone, dibenzosuberol, 4-oxy-2phenyltropone, 4,5,7-tribomo-2-phenyltropone, 3,5'-ditropolone, 3-(p-methoxyphenyl)tropolone, 4-oxy-2-phenyltropone, 3-(.alpha.-naphthyl)tropolone, 3,4-diphenyltropolone, 3,7-dibenzyltropolone, 4-(.gamma.-phenylpropyl)tropolone, 3,5'-bitropolonyl, 4-(p-nitrostyryl)tropolone methyl ether, 2-amino-1,3-dicyanoazurene, benzo[b]tropothiazine, 5-bromo-2-phenyltropone, 4-bromo-2,7-diphenyltropone, diphenylbiphenylcarbinol, thiazinotropone, and the like.
Next, typical examples of the heterocyclic compounds having 5 or more conjugated .pi. bonds include the following compounds.
First, as the oxygen-containing heterocyclic compounds, there may be included:
furan and derivatives threreof, such as 2,5-diphenylfuran, 2-phenylfuran, 3-methyl-diphenylfuran, lepidene, pyridoxine, 2,4-diphenylfuran;
benzofuran, isobenzofuran, dibenzofuran and derivatives thereof, such as dibenzofuran, furano[2',3'-7,8]flavone, egonol, Euparin, 1,3-diphenylisobenzofuran, tetraphenyl glycol, tetraphenylphthalan, 9-phenylanthracene, o-oxymethyltriphenylcarbinol, 3,3'-diphenylphthalide, 1-phenylphthalan, 1,1-phenylphthalan, 3,3-diphenylphthalide, rubrene, .alpha.-sorinine, dibenzofuran, 2,2'-dioxybiphenyl, 2,2'-diaminobiphenyl, phenazone, dibenzoquinone, 2-hydroxybenzofuran, 2-methylbenzofuran, benzo[a]benzofuran, benzo[b]benzofuran, dibenzo[a,f]dibenzofuran, dibenzo[c,d]dibenzofuran, dibenzo[c,e]dibenzofuran, bis(2-dibenzofuryl), bis(3-dibenzofuryl);
pyran and pyrone derivatives, such as 2-p-oxyphenyl-4,6-diphenylpyrylium ferrichloride, anhydrobase, benzopyran, 4-p-oxyphenyl-2,6-diphenylpyrylium ferrichloride, 6-phenylcoumarin;
chromenol and chromene derivatives, such as 6-methyl-2,3-diphenylchromone, 6-methyl-2,3-diphenyl-4-(p-tolyl)-1,4-benzopyran-4-ol, chromanol, .gamma.-chromene, oxychmarone, chromene, cyanizine chloride, fisetin, 6-oxy-3-methoxy-5,7-dimethylflavirium chloride, 4,4'-diflavilene-3,3'-oxide, chrysinidine, apigenidin, rotoflavinidine, lutosonidine, galanginidine, fisenidine, molinidine, flavoneimine, peralgonidin, cyanidin, delphinidin, petunidin, syringidin, hirsutidin, apigeninidin, carajurin, dracorhodin, dracorubin;
flavone, flavonol and isoflavon derivatives, such as flavonol, flavone, fukugetin;
coumarin and isocoumarin derivatives, such as 7-oxy-3,4-benzocoumarin, dicoumarol, angelicin, psoralen, bergapten, bergaptol, xanthotoxin, xanthotoxal, isopimpinellin, pimpinellin, oroselol, oroselone, peucedanin, oxypeucedanin, ostruthol, medakenine, nodakenetin, seselin, xanthyletin, xanthoxyletin; and
xanthone and related compounds; such as dixanthylene, 9-phenylxanthene, isoxanthone, 1,2,7,8-dibenzoxanthene, 3,9-diphenylxanthene, 9,9-diphenylxanthene, and the like.
Next, the nitrogen-containing heterocyclic compounds may include:
pyrroles, such as 1-phenylpyrrole, 5-phenylpyrrole-2-aldehyde, phenyl-2-pyrrylketoneoxime, 2-phenylpyrrole, 2-methyl-1-phenylpyrrole, 2-methyl-4-phenylpyrrole, 2-methyl-5-phenylpyrrole, 3-methyl-5-phenylpyrrole, 2,4-diphenylpyrrole, 2,5-diphenylpyrrole, 2,3-diphenylpyrrole, 2,3,5-triphenylpyrrole, 1,2,3,5-tetraphenylpyrrole, 2,3,4,5-tetraphenylpyrrole, diphenyl-2-pyrrolylcarbinol, pyrrolecyclotrimethyne dye, pyrrolepolymethylene dye, biliverdin, bilirubin, prodigiosin, stercobilin;
indoles, such as 5,7-dichloro-2-phenylindole, 7-chloro-2-phenylindole, 5,7-dibromo-2-phenylindole, 7-bromo-5-chloro-2-phenylindole, 2-(3'-indolyl)-3-isonitroindolenine, Roseindole, Triptophan Blue, Indolo[3,2-c]quinoline, indolo[1,2-c]quinazoline, 2-phenylindole, 3-nitro-2-phenylindole, 3-phenylindole, N-methyl-3-phenylindole, 3-(o-nitrophenyl)indole, 2,3-diphenylindole, 3-triphenylmethylindole, 2-methyl-3-triphenylmethylindole, 2-phenyl-3-triphenylmethylindole, 2-(1-naphthyl)-3-triphenylmethylindole, 2-(2-naphthyl)-3-triphenylmethylindole, 3,3'-diindolyl, 3,2'-diindolyl, 3,3'-dehydrodiindole, Roseindole, 3-nitroso-2-phenylindole, 3-nitro-2-phenylindole, 2-methyl-3-phenylazoindole, 2-phenyl-3-phenylazoindole, 6-oxy-3-phenylindole, triptophan, 4,5-benzotriptophan, 6,7-benzotriptophan, violasein;
oxoderivatives of indole, such as 3-(4-ethoxy-1-naphthyl)oxyindole, indophenine, indigoazine, indigoyellow 3G;
isoindoles, such as 1-chloro-4-methylphthalazine, 1-benzilidenephthalimidine, 2-methyl-3-phenylphthalimidine, 2-methyl-1,3-diphenylisoindole, 2,5-diphenylisoindole, .beta.-isoindigo, dimethylimino-.beta.-isoindigo;
carbazoles, such as 1-phenyl-1,2,3-benzotriazole, 2,2'-diaminodiphenyl, 1,1'-dicarbazole;
porphyrins, such as porphyrazine, magnesium octamethyltetraazaporphyrin, azadipyromethine, phthalocyanine, diazacoproporphyrin, porphine, mesotetraphenylporphyrin, chlorophyll-b, chlorophyll-a;
oxazoles, such as 2-phenyloxazole, 4-phenyloxazole, 5-phenyloxazole, 2-methyl-4-phenyloxazole, 2-methyl-5-phenyloxazole, 4-methyl-2-phenyloxazole, 5-methyl-2-phenyloxazole, 4,5-dimethyl-2-phenyloxazole, 2,4-diphenyloxazole, 2,5-diphenyloxazole, 4,5-diphenyloxazole, 2-methyl-4,5-diphenyloxazole, 2,4,5-triphenyloxazole, 2-(o-nitrophenyl)oxazole, 2-(p-nitrophenyl)oxazole, 2-amino-5-phenyloxazole, 2-(p-aminophenyl)oxazole, 2-(o-aminophenyl)oxazole, 4,5-dimethyl-2-phenyloxidooxazole, 4-methyl-2,5-diphenyloxidooxazole, 2,4,5-triphenyloxidooxazole, 4-(o-methoxycarbonylbenzal)-2-phenyl-5-oxazolone, oxacarbocyanine dye, phenanthrooxazole;
isooxazoles, such as 4-nitro-3-phenylisooxazole, 5-amino-3-methyl-4-phenylisooxazole, 5-benzoyl-3,4-diphenylisooxazole;
thiazoles, such as 4-phenylthiazole, 5-phenylthiazole, 5-(p-fluorophenyl)thiazole, 2-methyl-4-phenylthiazole, 4-methyl-5-phenylthiazole, 5-methyl-4-phenylthiazole, 4,5-diphenylthiazole, 2-methyl-4,5-diphenylthiazole, 1,4-bis(4-methyl-2-thiazolyl)benzene, p,p'-bis(4-methyl-2-thiazolyl)biphenyl, 2-amino-4-phenylthiazole, 2-amino-5-phenylthiazole, 2-amino-4,5-diphenylthiazole, 2-phenylazothiazole, 2-amino-4-methyl-5-phenylazothiazole, 4-methyl-2-phenylazothiazole, .alpha.-naphthothiazole, .beta.-naphthothiazole, naphtho[2,3]thiazole, naphtho[1,2]thiazole, 2-methyl[1,2]thiazole, 2-phenylnaphtho[1,2]thiazole, 2-methylnaphtho[2,1]thiazole, 4-bromo-2-phenylnaphtho[2,3]thiazole, 2-oxynaphtho[2,1]thiazole, 2-aminonaphtho[1,2]thiazole, 2-aminonaphtho[2,1]thiazole, 2-mercaptonaphtho[1,2]thiazole, 2-mercaptonaphtho[2,1]thiazole;
imidazoles, such as 2-phenylimidazole, 4-phenylimidazole, 4-methyl-2-phenylimidazole, 2,4-diphenylimidazole, 4,5-diphenylimidazole, 2,4,5-triphenylimidazole, 2-bromo-4-phenylimidazole, 5-chloro-1-ethyl-2-phenylimidazole, 5-chloro-1,2-diphenylimidazole, 2-phenylazoimidazole, 2-methyl-4-phenylazoimidazole, 2-(o-aminophenyl)benzoimidazole;
pyrazoles, such as 3-phenylpyrazole, 5-phenylpyrazole, 4-phenylpyrazole, 1-methyl-3-phenylpyrazole, 1-methyl-5-phenylpyrazole, 3-methyl-5-phenylpyrazole, 1,3-dephenylpyrazole, 1,5-diphenylpyrazole, 1,3,4-triphenylpyrazole, 1,3,5-triphenylpyrazole, 1,4,5-triphenylpyrazole, 5-amino-3-phenylpyrazole, 3-amino-5-phenylpyrazole, 5-methyl-1,3-diphenylpyrazole-4-aldehyde, 3,5-diacetyl-4-phenylpyrazole, 4-benzoyl-1,5-diphenylpyrazole;
oxadiazoles, such as 3-phenylfurazane, 3,4-diphenylfurazane, naphtho[1,2]furazane, phenylfuroxane, 3-methyl-5-phenyl-1,2,4-oxadiazole, 2,5'-diphenyl-1,3,4-oxadiazole;
thiadiazoles, such as 5-phenyl-1,2,3-thiadiazole, 2-phenyl-1,3,4-thiadiazole, 5,5'-diphenyl-2,2'-bis(1,3,4-thiadiazole), 2-oxy-5-phenyl-1,3,4-thiadiazole, 2-methylsulfonyl-5-phenyl-1,3,4-thiadiazole;
triazoles, such as 2-phenyl-1,2,3-triazole, 5-(p-aminophenyl)-3-mercapto-1,2,4-triazole;
tetrazoles, such as 5-phenyltetrazole, 1,5-diphenyltetrazole, 1-oxy-5-phenyltetrazole, 1-amino-5-phenyltetrazole;
pyridine related compounds, such as 2-phenylpyridine, 2,2'-dipyridyl, 2-chloro-6-phenylpyridine, 2,6-dichloro-3-phenylpyridine, 2,2'-azopyridine, 3,3'-azopyridine, benzene-4-azopyridine, 5-chloro-2,2'-azopyridine, 5,5'-dichloro-2,2'-azopyridine, 4-pyridylazoresorcin, 4-pyridyl-m-phenylenediamine, 3-pyridyl-m-phenylenediamine;
quinoline and related compounds, such as quinoline, quinaldine, quinaldine-N-oxide, ethylquinoline, 2-phenylquinoline, 3-methylquinoline, 3-phenylquinoline, 4-methylquinoline, 4-phenylquinoline, 6-methylquinoline, 6-ethylquinoline, 6-phenylquinoline, 2,4-dimethylquinoline, 2,4-diphenylquinoline, quinoline-4-methanol, quinoline[6,5-f]quinoline, quinophthalone, flavaaniline, Quinoline Blue, Ethyl Red, pinacyanol, naphthocyanol, cryptocyanine, xenocyanine, azacyanine, 6,6'-octahydroquinone, Besthorn's red, 2,3'-biquinoline, 2,5'-biquinoline, 2,6'-biquinoline, 2,7'-biquinoline, 3,3'-biquinoline, 4,5'-biquinoline, 4,6'-biquinoline, 5,5'-biquinoline, 6,6'-biquinoline, 6,7'-biquinoline, 6,8'-biquinoline, 7,7'-biquinoline, 8,8'-biquinoline, 2-fluoroquinoline, 3-fluoroquinoline, 4-fluoroquinoline, 5-fluoroquinoline, 6-fluoroquinoline, 7-fluoroquinoline, 8-fluoroquinoline, 3-bromoquinoline, 4-chloroquinoline, 2,4-dichlorquinoline, 3-nitroquinoline, 4-nitroquinoline, 2,3-quinolinediol, quinoline-2-thiol, 2-oxyquinoline-3-thiol, 2-aminoquinoline, 8-aminoquinoline, 2-hydraziquinoline, pyroloquinoline, thiazoloquinoline, pyrimido[4,5-b]quinoline, benzo[f]quinoline;
isoquinoline and related compounds, such as 1-methylisoquinoline, 3-bromomethylisoquinoline, 1-phenylisoquinoline, 4-phenylisoquinoline, 1,1'-biisoquinoline, 5,5'-biisoquinoline, 1-chloroisoquinoline, 5-iodoisoquinoline, 5-bromoisoquinoline, 5-nitroisoquinoline, isoquinoline-1,3-diol, 6,7-methylenedioxyisoquinoline, 1-aminoisoquinoline, 1-cyanoisoquinoline, 1-phenylbenzo[g]3,4-dihydroisoquinoline, 3-(p-aminophenyl)-5,6-dihydro-8,9-dimethoxyimidazo[5,1-a]isoquinoline;
acridine and related compounds, such as acridine, 1-methylacridine, 9-phenylacridine, 9-(3-pyridinyl)acridine, 2-chloroacridine, 2-bromoacridine, 2-cridinol, acridine-3,6-diol, 4-methoxyacridine, 9-phenoxyacridine, 1-nitroacridine, 4-aminoacridine, 1-aminoacridine, 9-phenylaminoacridine, 9-oxyacridine, chrysaniline, acriflavine, 3,6-diamino-4,5-dimethylacridine, acrynol;
phenanthridines, such as 3,4-benzoquinoline, 6-methylphenanthridine, 6-aminomethylphenanthridine, 6-phenylphenanthridine, 6-chlorophenanthridine, 6-bromophenanthridine, 6-nitrophenanthridine, 1-aminophenanthridine, 3-oxyphenanthridinone;
anthrazolines, such as pyrido[2,3-g]quinoline, 2,7-diphenyl[2,3-g]quinoline, 2,8-diphenylpyrido[3,2-g]quinoline;
phenanthroline and related compounds, such as 1,7-phenanthroline, 1,10-phenanthroline, 4,7-phenanthroline, 8-methyl-1,7-phenanthroline, 4,10-dioxy-1,7-phenanthroline, 3,5-dichloro-1,10-phenanthroline, 2-amino-1,10-phenanthroline, 5-oxy-4,7-phenanthroline, 5-amino-4,7-phenanthroline;
pyridoindoles, such as 1,9-pyridoindole, 2,9-pyridoindole, 4,9-pyridoindole;
naphthyridine and related compounds, such as 1,5-naphthyridine, 1,7-naphthyridine, 1,8-naphthyridine, 1,6-naphthyridine, 2,6-naphthyridine, 2,7-naphthyridine, 1,5-naphthyridine-4-ol, 3-amino-1,5-naphthyridine, 2-amino-1,5-naphthyridine, 2-oxy-1,7-naphthyridine;
oxazine and related compounds such as phenoxyazinone, resazurin, carocyanin, Nile Blue A, Meldora's Blue, Brilliant Cresyl Blue;
thiazine and related compounds, such as o-benzaminophenyl-.beta.-phenoxycarbonylethyl sulfide, phenothiazine, nitrophenothiazine, 3-chloro-10-ethylphenothiazine, 4-amino-4'-anilinodiphenyl disulfide, 2-chloro-10-(3-dimethylaminopropyl)phenothiazine, chloropromazine, 10-(2-dimethylamino-1-propyl)phenothiazine hydrochloride, 10-[2-(1-pyrrolidyl)ethyl]phenothiazine hydrochloride, 10-[1-methyl-3-piperidylmethyl]phenothiazine, 2-acetyl-10-(3-dimethylaminopropyl)phenothiazine, Methylene Blue;
pyridazine and related compounds, such as cinnoline, 3-methylcinnoline, 4-chlorocinnoline, 3-bromocinnoline, 4-cinnolinol, 4-aminocinnoline, phthalazine, 4-ethyl-2-phenylphthalazinone, phthalazine thiol, 1(2H)phthalazinone, 3-phenylpseudophthalazine, 4-methyl-3-phenylpseudophthalazine, 2,3-dihydro-1,4-phthalazinedione;
pyrimidine and related compounds, such as 2-cinnamethylpyrimidine, 4,6-dimethyl-2-phenylpyrimidine, 2,4,6-triphenylpyrimidine, alloxantin, 2,6-dioxy-4-phenylpyrimidine, 4,6-dioxy-2-phenylpyrimidine, 5-chloro-4,6-dioxy-2-phenylpyrimidine, sulfadiazine, sulfisomidine, thonzylamine hydrochloride, Vitamin B1, thiochrome, co-carboxylase, allomycin, 6-(2-furfuryl)aminopurine, pteridine, 2,4-pterine diol, 2-amino-6-methyl-4-pteridinol, xanthopterine, leucopterine, isoxanthopterine, quinazoline, 4-chloroquinazoline, 2,4-dichloroquinazoline, 4-quinazoline, 2,3-diphenyl-4-quinazoline;
pyrazine related compounds, such as 3,6-diphenylpyrazinol, quinoxaline, 2-methylquinoxaline, 2,3-dimethylquinoxaline, 2-chloroquinoxaline, 2,3-dichloroquinoxaline, 2-(o-aminoaniline)quinoxaline, N,N'-diphenyl-2,3-piperazione, 2-quinoxalinol, 2,3-quinoxaline diol, 2-aminoquinoxaline, 2,3-diaminoquinoxaline, methylquinoxaline-2-carboxylic acid ester, 2-(d-arabotetraoxybutyl)quinoxaline, flavazole, glucazidone, phenazine, phenazine-5-oxide, phenazine-5,10-dioxide, 5-methylphenazinium-methylsulfate, 10-methyl-5,10-dihydro-2-phenazinecarbonitrile, 2-phenazinecarbonitrile, 1-phenazinol, 1-methoxyphenazine, 2-phenazinol, 1,6-dioxyphenazine-5,10-dioxide, 1-aminophenazine, 2-aminophenazine, 2,3-diaminophenazine, Neutral Red, 5,10-dihydrophenazine, 5-methyl-5,10-dihydrophenazine, 1,2,3,4-tetrahydrophenazine;
tri- and tetra-hetero six-membered cyclic compounds, such as 2,4,6-triphenyl-s-triazine, 2,4-dichloro-6-o-chloroaniline-s-triazine, 5,6-diphenyl-as-triazine, 2,6-diphenyl-2,3,4,5-tetrahydro-as-triazine, 5,6-diphenyl-as-triazine-3-ol, 1,2,4-benzotriazine, 1,2,4-benzotriazine-3-ol, 3-phenyl-1,2,3-benzotriazine-4-(3H)-one, 1,2,3-benzotriazine-4-ol, 1,2,3-benzotriazine-4-thiol, 3-amino-1,2,3-benzotriazine, 2,3-diphenylosotetrazine, 5,6-dimethyl-2,3-diphenylosotetrazine, 5-cyano-2,3-diphenylosotetrazine, 5,6-dibenzoyl-2,3-diphenylosotetrazine, 2,3-dibenzoyl-5-methylosotetrazine, 2,3-dibenzoyl-5,6-dimethylosotetrazine, 2,3-dibenzoyl-5,6-diphenylosotetrazine, 2,3-bis(2,4-dichlorophenyl)-5,6-diphenyl-1,2,3,4-tetrahydro-.nu.-tetrazine, 1,2,3,4-tetraethoxycarbonyl-5,5-diphenyl-1,2,3,4,5,6-hexahydro-.nu.-tetrazine, 7-methyl-2-(4-methylphenyl)-1,2-dihydrobenzotetrazine, 3,6-diphenyl-1,2-dihydro-s-tetrazine, 1,3-diphenyl-1,4,5,6-tetrahydro-s-tetrazine, 3,3,6,6-tetraphenyl-1,2,3,6-tetrahydro-s-tetrazine, and the like.
Further, the sulfur-containing heterocyclic compounds may include:
sulfur-containing heterocyclic compounds, such as 2-phenylthiophene, 2,4-diphenylthiophene, 2,3,4,5-tetraphenylthiophene, metaphenylene hydrochloride, metapyrylene hydrochloride, chlorothene citrate, thenyldiamine hydrochloride, .alpha.-quinquithienyl, .alpha.-sexyithienyl;
fused thiophene type compounds, such as 3,3'-diiminothioindigo, indigoron, dihydronaphtho[2,1-b]thianaphthene, 1,3-diphenylisothianaphthene, dibenzothiophene, 2-nitrodibenzothiophene, aminodibenzothiophene, 2,8-diaminodibenzothiophene, dibenzothiophene-5-dioxide, 4-oxydibenzothiophene, 2,8-dioxydibenzothiophene, 2-chlorodibenzothiophene, 1-bromodibenzothiophene, 2,8-dibromodibenzothiophene, 2-iodo-dibenzothiophene, 2-acetyldibenzothiophene, 2,8-diacetyldibenzothiophene, naphthothiophene, 3-oxythiophanthrene, 2,3-thiophanthrene, naphtho[2,3-c]thiophene, naphtho[1,2-b]thiophene, naphtho[2,1-b]thiophene, naphtho[1,2-c]thiophene, 1,2-naphtho[2,1-b]thiophenequinone, 1-oxy-2-naphtho[2,1-b]thiophenealdehyde, naphtho[1,2-c]thiophene, 2H-naphtho[1,8]thiophene, benzo[b]thiophanthrene, 6,11-benzo[b]thiophanthraquinone, benzo[g]thiophanthrene, 4,5-benzothiophanthrene, 8,9-benzothiophanthrene;
five-membered monocyclic compounds containing 2 hetero atoms, such as 5-phenyl-1,2-dithiol-3-thione, 3,4-dihydronaphtho-2,1-trithione, thiaflavone, thiacoumarin, thiaxanthene, thiaxanthohydrol, thiaxanthone, Milacil D, bisthiaxanthylene;
six-membered cyclic compound having two or more hetero atoms, such as 2,5-diphenyl-1,4-dithiadiene, thiophenealdehyde, thianthrene, 2,7-dimethylthianthrene, 1-thianthrenyl lithium, 1-chlorothianthrene, phenoxthine, 2-vinylphenoxthine, 2-aminophenoxthine, 2-nitrophenoxthine, 3,7-dinitrophenoxthine, 10,10-diphenylphenoxthine, 2,5-diphenylthiophene, and the like.
Further, other useful compounds may include:
dicyclic compounds having commonly a nitrogen atom, such as cinchonine, 2-phenylpyrrocoline, 3-ethyl-2-phenylpyrrocoline, 3-benzyl-2-phenylpyrrocoline, 3-nitroso-2-phenylpyrrocoline, 2:3-benzopyrrocoline, 1,5,8-trimethyl-2:3-benzopyrrocoline, 1-ethyl-5,8-dimethyl-2:3-benzopyrrocoline, 1,8-dimethyl-2:3-benzopyrrocoline, 3-phenyl-7:8-benzopyrrocoline, cyclo[3.3.3]azine, cyclo[3.2.2]azine, 2-phenylcyclo[3.2.2]azine, 2,3-diphenylcyclo[3.2.2]azine, tricycladine, 7-methylbenzo[a]quinolinium bromide, 7-phenylbenzo[a]quinolidinium bromide, benzo[b]quinolidinium salt, tetrahydro-.PSI.-berberine, tetrahydroberberine, laudanosoline, tetrahydro-2,3,9,10-tetraoxy-7-methyldibenzopyrrocolium chloride, homolaudanosoline, octadehydromatrine, canadinemethoiodide, tetrahydropalmatinemethoiodide;
alkaloids, such as nicotyrine, 3',2-dipyridyl, cusparine, galipoline, 1-methyl-2-quinolone, casimiroin, 2-pentylquinoline, 4-oxy-2-pentylquinoline, 4-methoxy-2-pentylquinoline, 1-methyl-2-pentyl-4-quinoline, 4-methoxy-2-phenylquinoline, 7-methoxy-1-methyl-2-phenyl-4-quinoline, cuspareine, dictamnine, skimmianine, evolitrine, maclurin, kokusagine, kokusaginine, maculosidine, flindersiamine, evoxoidine, evoxine, evolatine, acronycidine, medicosmine, acronidine, .gamma.-fagarine, cinchonin, quininone, quinotoxin, N-bromoquinotoxin, dihydrocinchonicine, heteroquinine, evoxantidine, xanthoquinoline, 1,3-dimethoxy-10-methylacridone, evoxanthine, xanthevodine, melicopine, melicopidine, melicopicine, acronycine, flindersine, papaverin, papaveraldine, laudanosine, laudanine, codamine, protopapaverine, almepavine, 4,4',5-trimethoxy-2-vinylstilbene, coclaurine, d-isococlaurine, neprotin, corpaverine, phellodendrine, magnocurarine, coclanoline, narcotin, narcotoline, aponarceine, cinchonin, cinchotoxine, dihydrohydrastine, bicuculline, adlumidine, corlumidine, cordrastine, magnolamine, berbamine, o-methylberbamine, etc.
Among the conjugated .pi. bond compounds described above, preferred are the ones having at least one amino group. Particularly preferred such compounds include, for example, aminonaphthalenes such as diaminonaphthalenes, triaminonaphthalenes and tetraaminonaphthalenes, 1,4-diaminoanthracens, 9,10-diaminophenanthrene, 2,2'-diaminodiphenyl, 1,1'-diamino-2,2'-dinaphthyl, 2-amino-5-phenyl oxazole, 1-aminophenanthridine, 2-amino-4-phenylthiazole, 2-amino-5-phenylthiazole, 3-amino-1,5-naphtyridine, 1-aminophenanthridine, aminoacridines such as 4-aminoacridine, 2-aminoacridine, 1-aminoacridine and 3,6-diaminoacridine, and aminophenazines such as 1-aminophenazine, 2-aminophenazine and 2,3-diaminophenazine.
In a preferred embodiment of the present invention, the scaling preventive to be used in the present invention further contains, in addition to at least one of dyes, pigments and conjugated .pi. bond compounds, at least one inorganic compounds. Although an inorganic compound alone has no scaling preventive action, the scaling preventive action possessed by dyes, pigments or conjugated .pi. bond compounds has unexpectedly been found to be further enhanced when combined with the inorganic compound. It has also been found that this effect can further be exhibited, if the chloride ion concentration in the reaction mixture is controlled to 100 ppm or less. At a level of the chloride ion concentration in excess of 100 ppm, the scaling preventive effect is not enough to prevent effectively scaling.
When a mixture of a dye, a pigment or a conjugated .pi. bond compound with an inorganic compound is to be applied by coating on the inner wall surface of a polymerizer, etc., the proportion of the both components may preferably be 0.1 to 2000 parts by weight of the inorganic compound, more preferably 1 to 1000 parts by weight, per 100 parts by weight of the dye, pigment or conjugated .pi. bond compound.
Such inorganic compounds may include silicic acids or silicates, such as orthosilicic acid, metasilicic acid, mesodisilicic acid, mesotrisilicic acid, mesotetrasilicic acid, sodium metasilicate, sodium orthosilicate, sodium disilicate, sodium tetrasilicate, potassium metasilicate, potassium hydrogen disilicate, lithium orthosilicate, hexalithium orthodisilicate, water glass, 12-silicotungstic acid, iso-12-silicotungstic acid, 10-silicotungstic acid, potassium 12-silicotungstate, potassium iso-12-silicotungstate, potassium 10-silicotungstate, sodium 12-silicotungstate, sodium iso-12-silicotungstate, silicomolybdic acid, potassium silicomolybdate, sodium silicomolybdate, and the like;
metal salts such as oxyacid salts, acetates, nitrates, hydroxides or halides of metals selected from alkaline earth metals such as magnesium, calcium, barium, etc., aluminum family metals such as aluminum, etc., tin family metals such as titanium, tin, etc., iron family metals such as iron, nickel, etc., chromium family metals such as chromium, molybdenum, etc., manganese family metals such as manganese, etc., copper family metals such as copper, silver, etc., platinum family metals such as platinum; etc.;
inorganic colloids prepared by mechanical crushing, irradiation of ultrasonic wave, electrical dispersion or chemical methods, such as gold colloid, silver colloid, sulfur colloid, colloid of ferric hydroxide, colloid of stannic acid, colloid of silicic acid, colloid of manganese dioxide, colloid of molybdenum oxide, colloid of barium sulfate, colloid of vanadium pentoxide, colloid of aluminum hydroxide, colloid of lithium silicate and so on.
Among the above inorganic compounds, silicates, silicic acid colloid and ferric hydroxide colloid are particularly preferred.
For coating of the scaling preventive on the inner wall of a polymerizer, etc., it can be applied as such or as a coating solution prepared by dissolving or dispersing in an appropriate solvent. The concentration of the scaling preventive in the coating solution is generally preferred to be 0.01% by weight or higher.
The solvent which may be used in preparation of the coating solution may be water or various organic solvents, including, for example:
aliphatic hydrocarbons such as gasoline, petroleum, benzine, mineral spirit, petroleum naphtha, V.M.&P. naphtha, decalin, tetralin, p-cymene, and the like;
aromatic hydrocarbons such as benzene, toluene, xylene, and the like;
halogenated hydrocarbons such as trichloroethylene, perchloroethylene, chloroform, carbon tetrachloride, ethylene trichloride, benzene monobromide, benzene monochloride, benzene dichloride and the like;
alcohols such as amyl alcohol, ethyl alcohol, isopropyl alcohol, 2-ethylbutyl alcohol, 2-ethylhexyl alcohol, cyclohexanol, methyl alcohol, methylamyl alcohol, benzyl alcohol, butyl alcohol and the like;
ketones such as acetone, acetonylacetone, diisobutyl ketone, diethyl ketone, dipropyl ketone, methyl amyl ketone, methyl butyl ketone, methylcyclohexanone, methyldipropyl ketone, methyl ethyl ketone, methyl n-hexyl ketone, methyl isobutyl ketone, methyl propyl ketone, mesityl oxide, and the like;
esters such as acetates, butyrates, propionates, formates and the like;
alcohol esters such as butyl lactate, isopropyl lactate, ethyl lactate, ethyl oxypropionate, diethyl maleate and the like;
ketone esters such as ethyl acetoacetate, ethyl pyruvate and the like;
ethers such as isopropyl ether, ethyl ether, diethyl carbitol, diethyl cellosolve, butyl ether, and the like;
ketone alcohols such as acetonylmethanol, diacetone alcohol, dihydroxyl acetone, pyruvyl alcohol and the like;
ether alcohols such as isopropyl cellosolve, carbitol, glycidol, cellosolve, glycol ether, benzyl cellosolve, butyl carbitol, butyl cellosolve, methyl carbitol, methyl cellosolve, triethyleneglycol monoethyl ether and the like;
ketone ethers such as acetal ethyl ether, acetonyl-methanol ethyl ether, methyl ethoxyethyl ether, and the like;
ester ethers such as butylcarbitol acetate, butyl cellosolve acetate, carbitol acetate, cellosolve acetate, 3-methoxybutyl acetate, methylcarbitol acetate, methyl cellosolve acetate, and the like.
When organic solvents highly compatible with water are employed, water may be added to the coating solution in an amount within the range which does not impair solubility or dispersibility of the scaling preventive, whereby the coating solution can be improved in economy and safety during transportation and storage. Such solvents includes:
alcohols such as methyl alcohol, ethyl alcohol, allyl alcohol, n-propyl alcohol, isopropyl alcohol, and the like;
ketones such as acetone, acetonylacetone, diacetone alcohol and the like;
esters such as ethyleneglycol monomethyl ether acetate, diethyleneglycol methyl ether acetate, monoethyl ether acetate and the like;
ethers such as dioxane, ethyleneglycol monomethyl ether, ethyleneglycol monoethyl ether and the like;
furans such as tetrahydrofuran, furfuryl alcohol and the like;
aprotic solvents such as acetonitrile, N,N-dimethylformamide, N,N-dimethylacetamide and the like.
When the scaling preventive to be used is a water-soluble sulfonic acid type or carboxylic acid type dye having sulfonic acid groups or carboxylic acid groups in the form of an alkali metal salt or ammonium salt, water can be used as the solvent in which the preventive is to be dissolved, as disclosed in Japanese Patent Publication No. 5442/1981, whereby there is the advantage in safety and hygiene that the solvent is non-toxic and harmless. If water is used as the solvent as described above, wettability of the coating solution for the inner wall of a polymerizer, etc. can be enhanced by addition of alcohols, preferably C.sub.3 -C.sub.6 monohydric alcohols, such as n-propyl alcohol, n-butyl alcohol, iso-butyl alcohol, sec-butyl alcohol, t-butyl alcohol, n-amyl alcohol, t-amyl alcohol, iso-amyl alcohol, sec-amyl alcohol, sec-hexyl alcohol, etc., as disclosed in Japanese Patent Publication No. 5444/1981. Also, as disclosed in Japanese Patent Publication No. 5442/1981, for the purpose of making drying of the coating solution after coating easier, an organic solvent compatible with water such as alcoholic solvents, ester solvents, ketone solvents, may be added to the coating solution.
In carrying out coating of the coating solution containing the scaling preventive on the inner wall of a polymerizer, etc. according to the process of the present invention, various fixing agents can be used for enhancement of the fixing characteristic, if desired. The fixing agent may be used according to various methods, for example, the method in which it is incorporated in the coating solution containing the scaling preventive, the method in which the fixing agent or a solution thereof is previously applied on the wall surface prior to coating of the scaling preventive, followed by overlaying of the scaling preventive thereon, and the suitable method may be selected depending on the kind of the scaling preventive and the kind of the fixing agent.
Such fixing agents may include the polymeric compounds as shown below:
olefin polymers, such as polyethylene, polyethylene sulfonic acid, polypropylene, poly(1-butene), polyisobutene, polycyclopentene, polycyclopentylethylene, polycyclohexylethylene, poly(3-cyclohexyl-1-propene), poly(4-cyclohexyl-1-butene), poly(5-cyclohexyl-1-pentene), poly(cyclotrifluoroethylene), poly(tetrafluoroethylene);
diene polymers, such as polyallene, polybutadiene, polyisoprene, polychloroprene, poly(1-methoxybutadiene), poly(2-tert-butyl-1,3-butadiene), poly(cyclopentadiene), poly(1,3-cyclohexadiene), poly(dimethylfulvene), poly(4-vinyl-1-cyclohexane), poly(1,5-hexadiene), poly(1,5-cyclooctadiene), poly(bicyclo-[2,2,1]-hepta-2,5-diene), poly(5,7-dimethyl-1,6-octadiene), poly(diallylphthalate), poly(diallylmethylsilane), poly(diallylphenylphosphineoxide);
acetylene polymers, such as polyacetylene, poly(cyanoacetylene), poly(hydroxymethyl)acetylene), poly(butoxyacetylene), poly(phenylacetylene), poly(diphenyldiacetylene), poly(pyridylacetylene);
aliphatic vinyl polymers and vinylidene polymers, such as polyvinyl alcohol, polyallyl alcohol, poly(vinylformal), poly(vinylacetal), poly(vinylbutyral), poly(vinylisobutyral), poly(vinylcyclohexanoneketal), poly(vinyl acetate), poly(vinylchloroacetate), poly(vinyl isobutyrate), poly(vinyl pivalate), poly(vinyl n-caproate), poly(vinyl caprylate), poly(vinyl laurate), poly(vinyl palmitate), poly(vinyl benzoate), poly(vinyl sulfate), poly(vinyl chloride), poly(vinylidene chloride), poly(vinyl bromide), poly(vinyl methyl ether), poly(vinyl ethyl ether), poly(vinyl n-propyl ether), poly(vinyl isopropyl ether), poly(vinyl n-butyl ether), poly(vinyl isobutyl ether), poly(vinyl tert-butyl ether), poly(vinyl neopentyl ether), poly(vinyl carbomethoxymethyl ether), poly(vinyl-2-methoxyethyl ether), poly(vinyl-2-chloroethyl ether), poly(vinyl 2,2,2-trifluoroethyl ether), poly(vinyl benzyl ether), poly(vinyl methyl ketone), poly(methyl isopropenyl ketone), poly(1-nitropropylene), poly(vinylsulfofluoride), poly(vinylsulfonic acid), poly(vinyl diphenylphosphineoxide), poly(vinyl diphenylphosphinesulfide), poly(dimethyl-2-cyano-2-propene-1-phosphonate), poly(diethyl-2-cyano-2-propene-1-phosphonate), poly(maleic anhydride);
aromatic vinyl polymers, such as polystyrene, poly(.alpha.-methylstyrene), poly(4-chlorostyrene), poly(4-bromostyrene), poly(dichlorostyrene), poly(4-methoxystyrene), poly(2,5-dimethoxystyrene), poly(vinyl-bis(1-ethoxyethyl)hydroquinone), poly(4-vinyl-phthalic acid), poly(4-vinylphenylboric acid), poly(diphenyl-4-styrylphosphine oxide), poly(diphenyl-4-styrylphosphine sulfide), poly(9-vinylanthracene), poly(4-vinylbiphenyl), poly(acenaphthylene), polyindene;
heterocyclic vinyl polymers, such as poly(N-vinylcarbazole), poly(9-.DELTA..sup.5 -pentenylcarbazole), poly(9-.DELTA..sup.5 -hexenylcarbazole), poly(N-vinylpyrrolidone), poly(2-vinylpyridine), poly(4-vinylpyridine), poly(2-methyl-2-vinylpyridine), poly(2,4-dimethyl-6-vinyl-S-triazine), poly(N-vinyl-1,2,4-triazine), poly(N-vinylbenztriazole), poly(N-morpholinone-(3)), polycoumarone;
acrylic and methacrylic polymers, such as polyacrylic acid, polymethacrylic acid, poly(methyl acrylate), poly(ethyl acrylate), poly(butyl acrylate), poly(5-cyano-3-thia-phenylacrylate), poly(methyl methacrylate), poly(ethyl methacrylate), poly(n-propyl methacrylate), poly(n-butyl methacrylate), poly(isobutylmethacrylate), poly(n-hexyl methacrylate), poly(2-ethylbutyl methacrylate), poly(n-octyl methacrylate), poly(n-lauryl methacrylate), poly(4-(tert-butyl)phenyl methacrylate), poly(bornyl methacrylate), poly(.beta.-(N-carbazyl)ethyl methacrylate), poly(tert-butyl crotonate), polyacrylonitrile, polymethacrylonitrile, polyacrylamide, poly(N,N-dimethylacrylamide), poly(N-(1,1-dimethyl-3-oxobutyl)acrylamide, poly(acrylopiperidine), poly(acrylomorpholide), poly(9-acryloylcarbazole), polymethacrylamide, polyacrolein, poly(.alpha.-methylacrolein), poly(diacryloylmethane), poly(acrylic anhydride), poly(methacrylic anhydride);
polyethers, such as polyformaldehyde, polyacetaldehyde, poly(mono-chloroacetaldehyde), polychloral, polypropionaldehyde, polyacrolein, poly(2-formyl-.DELTA..sup.5 -dihydropyrane), poly(trans-1,2-cyclohexanedicarboxyaldehyde), poly(glutardialdehyde), poly(.beta.-methylglutardialdehyde), poly(.beta.-phenylglutardialdehyde), poly(dimethylketene), polyacetone, poly(monobromoacetone), poly(7-oxa-bicyclo[2,2,1]heptane), poly(3-phenoxylene), poly(2,6-xylenol), poly(ethylene oxide), poly(propylene oxide), poly(cyclopentene oxide), poly(cyclohexene oxide), poly(phenylglycidyl ether), poly(1,2-di(epoxyethyl)benzene), poly(3,3-bis(chloromethyl)oxetane), poly(tetrahydrofuran);
polysulfides, polysulfones, such as poly(thiocarboxylfluoride), poly(ethylenedichloride-sodium tetrasulfide), poly(dichlorodiethyl ether-sodium disulfide), poly(dichlorodiethyl ether-sodium tetrasulfide), poly(phenylenesulfide), poly(ethylenesulfone), poly(propylenesulfone), poly(1-butenesulfone), poly(5-norbornenesulfone), poly(styrenesulfone), poly(1-pentylsulfone), poly(1-hexylsulfone), poly(1-heptylsulfone), poly(butadienesulfone), poly(isoprenesulfone), poly(dimethylbutadienesulfone), poly(1,5-hexadienesulfone), poly(cis,cis-cyclooctadienesulfone), poly(norbornadienesulfone);
various addition polymers, such as poly(methylene diisocyanate), poly(ethylene diisocyanate), poly(trimethylene diisocyanate), poly(tetramethylene diisocyanate), poly(5-iminohydantoin), poly(perfluoroglutarodinitrile), poly(1-(perfluorobutyryl)aziridine);
formaldehyde resins, such as phenol-formaldehyde resin, melamine-formaldehyde resin, urea-formaldehyde resin, aniline-formaldehyde resin, p-toluenesulfonamide-formaldehyde resin;
polyesters, such as poly(11-oxyundecanoate), poly(hexamethylene succinate), poly(hexamethylene sebacate), poly(hexadecamethylene sebacate), poly(hexamethylene-.alpha. .alpha.'-dibutylsebacate), poly(octamethylene cis-hexahydroterephthalate), poly(octamethylen transhexahydroterephthalate), poly(hexamethylene maleate), poly(hexamethylene fumarate), poly(hexamethylene acetylenedicarboxylate), poly(ethylene terephthalate), poly(p-phenylene isophthalate), poly(4,4'-biphenylene isophthalate), poly(hexamethylene carbonate), poly(p-phenylene carbonate), poly(m-phenylene carbonate), poly(4,4'-isopropylidenediphenylene carbonate), poly(4,4'-(2-pentylene)diphenylene carbonate), poly(1,2-bis(hydroxymethyl)carborane-adipic acid), poly(allylsulfonate), poly(hydroquinone-aryloxyphosphoryl dichloride), poly(hydroquinone-(chloromethyl)phosphoryl dichloride), poly(hydroquinone-(N-dimethyl)phosphoramidic acid)dichloride;
polyamides, such as poly(isocyanate), poly(vinylisocyanate), poly(butylisocyanate), poly(3-aminopropionic acid), poly(6-aminopropionic acid), poly(11-aminoundecanoic acid), poly(hexamethylene adipamide), poly(decamethylene adipamide), poly(3,3'-(methylimino)bistrimethylene adipamide), poly(benzidine-isophthalic acid), poly(pyrromelliticdianhydride-aromatic diamine), poly(1,6-hexamethylene-bis(carboxyethyl)sulfide), poly(1,6-hexamethylenediamine-benzene-1,3-bis-sulfonic acid chloride), poly(trans-2,5-dimethyl-piperazine-4,4'-sulfonyl-dibenzoyl chloride), poly(bis(3-aminopropyl)phenylphosphine-adipic acid), poly(bis(3-aminopropyl)phenylphosphine-terephthalic acid), poly(bis(3-aminopropyl)methylphosphine oxide-adipic acid), poly(bis(3-aminopropyl)n-octylphosphine-adipic acid), poly(bis(3-aminopropyl)phenylphospine oxide-adipic acid), poly(hexamethylenediamine-bis(2-carboxyethylene)phenylphosphine oxide), poly(hexamethylenediamine-bis(p-carboxyphenyl)phenylphosphine oxide), poly(piperazine-bis(2-carboxyethyl)phenylphosphine oxide);
polyureas, polyurethanes, such as polyureas, poly(1,10-decamethylenediamine-1,6-hexamethylene-bis-ethylurethane), poly(diphenylmethane-4,4'-diisocyanate-4,4'-diphenylmethane), poly(toluene-2,4-diisocyanate-N,N'-bis(trimethylsilyl-p,p'-diaminodiphenyl ether, polyurethane, polyurethane poly(propyleneoxide) basis;
various linear condensed polymers, such as poly(diethylcarbodiimide), poly(diallylcarbodiimide), poly(di-n-butylcarbodiimide), poly(methylisopropylcarbodiimide), poly(di-n-hexylcarbodiimide), poly(diphenylcarbodiimide), poly(4,4'-diphenylenemethanecarbodiimide), poly(hexamethylenecarbodiimide), poly(1,3-xylylenecarbodiimide), poly(3-methyl-1,4-phenylenecarbodiimide), poly(2,2'-dimethyl-biphenylenecarbodiimide), poly(2,2'-dimethoxy-biphenylenecarbodiimide), poly(1,5-naphthylenecarbodiimide), poly(adipyldihydrazide-succinoyl chloride), poly(adipyldihydrazide-isophthaloyl chloride), poly(isophthalicdihydrazide-terephthaloyl chloride), poly(2,5-dimethylbenzylene), poly(p-xylylene), poly(2,5-dimethylxylylene), poly(2,5-dimethoxy-p-xylylene), poly(p-xylylidene), poly(.alpha.-cyano-m-xylylidine), poly(.alpha.-cyano-p-xylylidine), poly(nitrophenylene), poly(tetramethyl-p-phenylenedimethylene), poly(2,5-dihydroxy-p-phenylenedimethylene), poly(4,4'-oxydiphenylenedimethylene), poly(2,5-dimethoxy-p-phenylenedimethylene);
heterocyclic condensed polymers, such as poly(benzoimidazole), poly(alkylene-5,5'-dibenzoimidazole), poly(allylene-5,5'-dibenzoimidazole), poly(pyromellitimide), poly(benzooxazole), poly(oxadiazole), poly(oxadiazolidine), poly(dithiazole), poly(benzothiazole), poly(1,4-xylenyl)-2-methylpiperazine), poly(quinoxaline), poly(S-triazinyleneimide);
natural polymers, modified natural polymers, such as natural rubber, cyclized rubber, hydrochloric acid rubber, chlorinated rubber, guttapercha, cellulose, methyl cellulose, ethyl cellulose, propyl cellulose, butyl cellulose, allyl cellulose, benzyl cellulose, hydroxyethyl cellulose, carboxylmethyl cellulose, cyanoethyl cellulose, cellulose triformate, cellulose acetate, cellulose triacetate, cellulose tripropionate, cellulose tributyrate, cellulose tricaproate, cellulose tricarbanilate, cellulose nitrate, cellulose trinitrate, starch, amylose, amylose acetate, amylose carbanilate, amylopectin, alginic acid, chitin, glycogen, gum arabic, gum tragacanth, heparine, pectin, rosin, kopal, shellac, casein, collagen(calf-skin), collagen(ichthyocol), gelatin, peanut-protein, soybean-protein, nucleic protein (calf thymus), nucleic protein (sperm of sea urchin), poly(sarcosine), sericin, silk, wool, zein, polyadenylic acid, deoxyribonucleic acid, ribonucleic acid;
polysiloxanes, such as polysiloxane, polydimethylsiloxane;
organic metal polymers, such as poly(bis(imidazolate)-metal(II), poly(aluminumtriisopropylateethylenediamine); and
inorganic polymers such as polymetaphosphate, and
In the process of the present invention, the above-mentioned scaling preventive is applied on the inner wall surface of a polymerizer and the portions of the auxiliary polymerizer equipment where scales may be sticked, namely the portions which monomers may come into contact with during polymerization (including portions which monomers can possible contact), for example, stirring blades, stirring shaft, condenser, header, baffles, search coil, bolts, nuts, etc. Preferably, the scaling preventive is further applied on the portions of recovery system of unreacted monomers where scales may be sticked, for example, the inner surfaces of monomer distillation columns, condensers, monomer storage tanks, valves, etc.
The materials of the above polymerizer and portions of the auxiliary polymerizer equipment are not particularly limited, but such a material as stainless steel or a material applied with glass lining may be available. These portions where coating is to be applied should preferably have a surface roughness (Rmax as defined by JIS B 0106) of 10 .mu.m or less, more preferably 5 .mu.m or less.
The method for applying the scaling preventive on the inner surface of a polymerizer, etc. as mentioned above is not particularly limited, and may be inclusive typically of the brush coating, spray coating, the method of filling the polymerizer with a coating solution followed by withdrawal thereof, and otherwise the automatic coating methods as disclosed in Japanese Laid-open Patent Publication (Kokai) Nos. 61001/1982, 36288/1980, Japanese Laid-open Patent Publication (Kohyo) Nos. 501116/1981, 501117/1981 and Japanese Laid-open Patent Publication (Kokai) No. 11303/1984.
The process of the present invention is applicable for homopolymerization of vinyl chloride monomer and copolymerization of vinyl chloride monomer with other vinyl monomers in an aqueous medium. The system of polymerization may be either suspension polymerization or emulsion polymerization. Vinyl monomers which can be provided for copolymerization may be exemplified by vinyl esters such as vinyl acetate, vinyl propionate, acrylic acid, methacrylic acid or their esters or salts, maleic acid or fumaric acid, and their esters of anhydrides, diene monomers such as butadiene, chloroprene or isoprene, further styrene, acrylonitrile, vinyldiene halide, vinyl ether, etc.
In the suspension and emulsion polymerizations, the polymerization catalysts generally employed are, for example, organic peroxides such as t-butylperoxyneodecanate, di-2-ethylhexylperoxydicarbonate, 3,5,5-trimethylhexanoylperoxide, .alpha.-cumylperoxyneodecanoate, cumene hydroperoxide, cyclohexanoneperoxide, t-butylperoxypivalate, di-2-ethoxyethylperoxydicarbonate, benzoyl peroxide, lauroyl peroxide, 2,4-dichlorobenzoyl peroxide, diisopropylperoxydicarbonate and acetylcyclohexylperoxide, etc., azo catalysts such as .alpha.,.alpha.'-azobisisobutyronitrile, .alpha.,.alpha.'-azobis-2,4-dimethylvaleronitrile, water soluble persulfates such as potassium persulfate, ammonium persulfate, etc. Also, as a dispersant, there may be employed, for example, suspending agents such as natural or synthetic polymeric compounds, e.g., partially saponified product of polyvinyl acetate, polyacrylic acid, copolymer of vinyl acetate and maleic anhydride, cellulose derivative such as hydroxypropylmethyl cellulose and gelatin; emulsifiers as exemplified by nonionic emulsifiers such as sorbitane monolaurate, sorbitane trioleate, anionic emulsifiers such as sodium laurylsulfonate, sodium alkylbenzenesulfonate. As other additives, fillers such as calcium carbonate, titanium oxide, etc., stabilizers such as tribasic lead sulfate, calcium stearate, dibutyltin laurate, dioctyltin mercaptide, etc., lubricants such as lice wax, stearic acid, cetyl alcohol, etc., plasticizers such as DOP, DBP, etc., chain transfer agents such as trichloroethylene, mercaptans, etc. and pH controllers may be added into the polymerization system. According to the process of the present invention, irrespectively of which catalysts, dispersants or additives may be employed, scaling can effectively be prevented in any polymerization system.
The present invention is described in more detail below by referring to the following Examples, by which the scope of the present invention is not limited.
(Note: In the following Examples, Experiment Nos. 218 to 300 are skipped.)

EXAMPLE 1
As shown in Table 1, for each experiment, a dye or a pigment was dissolved or dispersed in a solvent, optionally with the addition of an inorganic compound or a polymeric compound as shown in the same Table to prepare a coating solution. The formulation ratio of the inorganic compound or the polymeric compound and the concentration of the dye or pigment in the coating solution are also shown in Table 1. The coating solution was applied on the polished inner wall surface of a stainless steel polymerizer of an inner volume of 1000 liters and the portions which may contact with monomers such as stirrer, dried at 80.degree. C. for 10 minutes and then thoroughly washed with water.
Next, the thus coated polymerizer was charged with 200 Kg of vinyl chloride monomer, 400 Kg of deionized water, 44 g of partially saponified Poval, 56 g of hydroxypropylmethyl cellulose and 60 g of t-butylperoxyneodecanate, and polymerization was carried out at 52.degree. C. for 7 hours. After completion of polymerization, the polymer was taken out and the polymerizer was washed internally with water at a flow rate of 0.1 m.sup.3 /m.sup.2 hr as shown in Table 1. The above operations from coating and charging to washing with water were conducted for each batch and this was repeated for a maximum of 200 batches.
The chloride ion concentration in the reaction mixture during polymerization in each experiment was controlled by changing the contents of the methyl chloride and hydrochloric acid components contained in the starting vinyl chloride monomer, the temperature of the charged deionized water (in the range of from 10.degree. to 80.degree. C.) and the degree of vacuum after charging of deionized water and the suspending agent (-750 to -100 mmHg). Various starting vinyl monomer materials with different contents of methyl chloride and hydrochloric acid were prepared by mixing two kinds of vinyl chloride monomers, namely (1) one containing 40 to 50 ppm of methyl chloride and 0 to 2 ppm of hydrochloric acid and (2) the other containing 1000 to 3000 ppm of methyl chloride and 1 to 10 ppm of hydrochloric acid at various weight ratios within the range of from 80:100 to 20:0.
After completion of polymerization of each batch, the chloride ion concentration in the slurry was measured according to the method defined by JIS K 0102 (1974). The average value and the maximum and minimum values of their measured values are shown for each experiment in Table 1.
Also, scaling after completion of each batch of the 10th, 30th, 50th, 100th, 150th and 200th batch was evaluated by visually according to the standards shown below, and the amount of scales adhering (g/m.sup.2) was also measured after completion of the final batch. The results are also shown in Table 1.
A: no sticking of scale
B: several percent sticking of sandy scales
C: scales sticking thinly over part of the surface (about 10% sticking percentage)
D: scales sticking thickly over part of the surface (about 10% sticking percentage)
E: scales sticking thinly over part of the surface (about 50% sticking percentage)
F: scales sticking thickly over part of the surface (about 50% sticking percentage)
G: scales sticking thinly over the entire surface
H: scales sticking thickly over the entire surface
In Table 1, the Experiment numbers marked with an asterisk (*) indicate Comparative examples. In particular, Experiment Nos. 1 and 2 are examples in which the inner wall surface of the polymerizer was subjected to no treatment with any compound. Also, the coating solution employed in Experiment Nos. 33 and 34 was prepared by dissolving one part of sodium sulfide in 100 parts of water and adding 0.5 part of a dye to the resultant solution, followed by heating at 80.degree. C. for 30 minutes.
TABLE 1 (3) (4) Coating Solution Cl.sup.- conc. Time for washing Scaling (1) D ye or pigment(a) Inorganic (a)/(b) Polymeric (a)/(c) (2) Solvent upper: average with water after Visual evaluation (Amount attached to g/m.sup.2) Exp. Mixing compound weight compound weight conc. Mixing lower: max.-min. completion Batch No. No. Kind ratio (b) ratio (c) ratio % Kind r atio ppm min. 10 30 50 100 150 200 1* -- -- -- -- 300 60 H(1000) 350-280 2* -- -- -- -- 15 " H(900) 17-12 3* Solvent Black 5 -- -- 0.5 Methanol 300 " B F H(800) 350-270 4* " -- -- " Methanol 200 " B F H(500) 250-180 5* " -- -- " Methanol 150 " B C F H(300) 180-130 6* " Colloidal silica 100/50 -- 0.9 Methanol 250 " B D F H(300) 280-200 7* " " 100/150 Shellac resin 100/50 1.5 Methanol 300 " B C F H(200) 340-270 8* " CuCl.sub.2 100/2 -- 0.5 Methanol 280 " B C F H(350) 310-250 9* -- Colloidal silica 0/100 -- 0.5 Methanol 15 " H(900) 17-12 10* Solvent Black 7 FeCl.sub.2 100/5 -- 0.5 Methanol 230 " B C F H(250) 280-200 11* Acid Black 2 Colloidal silica 100/200 -- 0.9 Methanol 250 " B C F H(220) 290-210 12* Basic Orange 14 Water glass 100/150 -- 1.0 Water/ 90/10 230 " B C F H(400) Isobutyl 280-200 alcohol 13* Acid Blue 102/Basic 70/30 Orthosilicic 100/200 -- 1.5 Water 260 60 B C F H(350) Orange 14 acid 290-230 14* Basic Red 2 Fe(OH).sub.3 sol 100/50 -- 1.0 Methanol 270 " B C G H(400) 320-250 15* Basic Black 2 FeCl.sub.2 100/3 -- 0.5 Methanol 230 " B C F H(300) 290-210 16* Basic Orange 2 Colloidal silica 100/100 -- 1.0 Water 250 " B C F H(450) 300-220 17* Basic Brown 1 Fe(OH).sub.3 sol 100/10 -- 0.5 Water 300 " B F H(400) 350-280 18* Acid Black 2 -- -- 0.5 Water 310 " B F H(600) 370-290 19* Disperse Black 29 -- -- 0.7 Acetone 265 " B F H(700) 315-245 20* Mordant Black 9 -- -- 0.5 Water 285 " B F H(500) 335-265 21 Basic Black 8 -- -- 0.5 Water 15 10 A A A B C D(15) 18-13 22 Basic Brown 1 -- -- 0.6 Water/ 90/10 18 " A A A B C D(16) Isobutyl 21-26 alcohol 23 Basic Brown 1 Fe(OH).su b.3 sol 100/10 -- 0.6 Water/ 90/10 16 " A A A A A A(0.2) Isobutyl 18-15 alcohol 24 Basic Orange 2 Colloidal silica 100/100 -- 0.8 Water 13 " A A A A A A(0.5) 15-10 25 Basic Red 32 -- -- 0.3 Water 14 10 A A A B C D(18) 16-13 26 Disperse Orange 5 -- -- 0.5 Acetone 10 " A A A A B C(9.5) 12-8 27 Disperse Violet 10 -- -- 0.9 Acetone 11 " A A A B C D(20) 13-9 28 Disperse Black 29 -- -- 1.0 Acetone 12 " A A A A B C(7) 14-10 29 Pigment Brown 4 -- Polycyclo- 100/50 1.5 Methanol 18 " A A A A B C(8) hexylethylene 20-16 30 Solvent Yellow 61/ 50/50 -- -- 0.8 Water/ 70/30 16 15 A A A A B C(9) Basic Blue 44 Methanol 18-14 31 Solvent Brown 37/ 40/60 -- -- 0.6 Water/ 50/50 20 " A A A A B C(10) Vat Blue 6 Methanol 22-18 32 Vat Orange 15 -- -- 0.7 Xylene 9 " A A A A B C(7.5) 11-7 33 Vat Green 44 -- -- 0.5 Water 5 " A A A A B C(6.4) 7-3 34 Vat Brown 22 -- -- 0.5 Water 15 " A A A B C D(18) 17-13 35 Vat Orange 1/ 30/70 -- -- 1.0 Xylene 13 " A A A A B C(10) Vat Blue 19 15-10 36 Basic Blue 7 NiCl.sub.2 100/20 -- 1.2 Water/n- 80/20 12 " A A A A A A(0.7) Amyl 14-11 alcohol 37 Basic Orange 14 Water glass 100/150 -- 0.9 Water 9 15 A A A A A A(0.6) 11-7 38 Pigment Blue 15 -- Polycyclo- 100/100 0.8 THF 10 " A A A A B C(9) pentadiene 12-8 39 Pigment Red 87 -- Poly(1,3- 100/30 0.8 Acetone 13 " A A A B C D(17) cyclo- 15-10 hexadiene 40 Solvent Blue 73 -- -- 0.4 Methanol 8 10 A A A A B C(10) 10-5 41 Solvent Red 49 -- -- 0.7 Methanol 10 " A A A A B C(11) 12-8 42 Solvent Red 49 Colloid of sulfur 100/5 -- 0.7 Methanol 15 " A A A A A A(0.8) 17-13 43 Basic Orange 15 -- -- 1.3 Water 14 " A A A A B C(8) 16-12 44 Solvent Black 5 CuCl.sub.2 100/2 -- 0.7 Water/ 30/70 13 " A A A A A A(0.2) Methanol 15-11 45 Basic Black 2 FeCl.sub.2 100/3 -- 0.8 Water 15 " A A A A A A(0.3) 17-12 46 Basic Blue 3 Metasilicic acid 100/100 -- 1.5 Water 17 " A A A A A A(0.5) 19-15 47 Basic Blue 9 -- -- 0.8 Water 15 " A A A A B C(6.4) 17-12 48 Basic Red 13 -- -- 0.4 Water/n- 50/50 16 " A A A B C D(18) Butyl 18-13 alcohol 49 Solvent Black 5 Colloidal silica 100/50 -- 0.6 Water/ 20/80 18 10 A A A A A A(0.6) Methanol 20-15 50 Direct Orange 57 -- -- 0.7 Water 15 " A A A B C D(19) 17-13 51 Direct Orange 57 Colloid of 100/10 -- 0.7 Water 10 " A A A A A A(0.9) stannic acid 13-8 52 Direct Red 1/Direct 50/50 -- -- 0.4 Water 5 " A A A A B C(7) Blue 158 7-3 53 Direct Green 8 -- -- 0.6 Water 16 " A A A A B C(9) 18-14 54 Direct Brown 25 -- -- 0.5 Water 13 " A A A B C D(15) 15-10 55 Direct Brown 25 ZnCl.sub.2 100/20 -- 0.5 Water 11 " A A A A A A(0.9) 13-9 56 Acid Yellow 11 -- -- 0.8 Water 14 " A A A B C D(18) 16-11 57 Acid Red 37 -- -- 0.4 Water/n- 50/50 10 15 A A A B C D(18) Butyl 12-7 alcohol 58 Acid Blue 60/Acid Fe(OH).sub.3 sol 100/20 -- 0.7 Water 9 " A A A A A A(0.2) Black 7 11-6 59 Mordant Red 9 -- -- 0.8 Water 7 " A A A A B C(9) 9-4 60 Mordant Green 15 -- -- 1.0 Water 18 " A A A B C D(19) 20-15 61 Solvent Black 30 -- Poly- 100/60 1.6 Water/ 70/30 17 15 A A A A A B(2.5) acrylamide Methanol 19-14 62 Mordant Black 9 -- -- 0.6 Water 9 " A A A A B C(10) 11-6 63 Acid Green 12 -- -- 0.4 Water 18 " A A A B C D(18) 20-15 64 Acid Green 12 Co(CH.sub.3 --COO).sub.2 100/15 -- 0.4 Water 15 10 A A A A A A(0.6) 18-13 65 Acid Violet 78 -- -- 0.8 " 15 15 A A A B C D(15) 17-12 66 Acid Blue 151 -- Polycyclo- 100/20 0.6 Water/ 30/70 13 10 A A A A A A(0.2) pentylethyl Methanol 15-10 67 Solvent Red 109 -- -- 0.3 Methanol 11 " A A A A A B(2.5) 13-7 68 Acid Black 159 Metasilicic acid 100/300 -- 1.6 Water/ 90/10 14 " A A A A A A(0.3) Isobutyl 16- 11 alcohol 69 Mordant Black 13 -- -- 0.8 Water 12 " A A A B C D(19) 14-9 70 Acid Red 80/ 40/60 ZnCl.sub.2 100/2 -- 0.5 Water 18 " A A A A A A(0.5) Food Blue 1 20-15 71 Acid Blue 74 -- -- 0.6 Water 19 " A A A B C D(20) 21-16 72 Acid Blue 74 Colloid of 100/20 -- 0.6 " 14 " A A A A A A(0.4) molybdenum 17-12 oxide 73 Direct Blue 86 -- -- 0.8 Water 17 10 A A A B C D(15) 19-14 74 Mordant Blue 58 -- -- 1.0 Water 20 " A A A B C D(17) 22-18 75 Solvent Black 3 Colloidal silica 100/50 -- 0.6 Water/ 20/80 14 " A A A A A A(0.4) Methanol 16-11 76 Acid Green 9 -- -- 0.5 Water 15 " A A A B C D(19) 17-12 77 Mordant Violet 15 -- -- 0.7 Water 13 " A A A A B C(10) 15-10 78 Mordant Violet 15 Al(OH).sub.3 sol 100/2 -- 0.7 Water 13 " A A A A A A(0.5) 16-11 79 Pigment Green 2 -- Polyallene 100/100 2.0 Water/ 50/50 14 15 A A A A B C(9) Methanol 16-11 80 Pigment Violet 1 -- Cellulose 100/30 1.3 Water/ 20/80 9 " A A A A B C(10) acetate Methanol 11-6 81 Food Red 14 -- -- 0.2 Water 7 " A A A B C D(20) 9-4 82 Acid Black 2 Colloidal silica 100/200 -- 0.7 Water/n- 90/10 5 " A A A A A A(0.7) Amyl 7-3 alcohol 83 Acid Blue 59 -- -- 0.5 Water 12 " A A A A A B(1.5) 14-9 84 Direct Blue 106 -- -- 0.5 Water 16 " A A A B C D(19) 18-13 85 Direct Blue 108 -- -- 0.8 Water 20 15 A A A B C D(20) 22-7 86 Acid Blue 102/ 80/20 Orthosilicic 100/200 -- 0.5 Water/ 95/5 15 " A A A A A A(0.2) Basic Orange 14 acid Isobutyl 17-12 alcohol 87 Solvent Black 5 Colloidal silica 100/150 Shellac resin 100/50 1.0 Methanol 14 " A A A A A A(0.3) 16-11 88 Solvent Black 5 -- -- 0.5 Methanol 12 " A A A A A A(0.5) 14-9 89 Basic Red 2 Fe(OH).sub.3 sol 100/50 -- 0.8 Methanol 15 " A A A A A A(0.9) 17-13 90 Solvent Black 7 FeCl.sub.2 100/5 -- 0.5 Methanol 14 " A A A A A A(0.7) 16-10 Notes: (1) *comparative examples (2) Dye or pigment concentration in coating solution. (3) Chloride ion concentration in slurry after completion of polymerization (4) Flow rate of water 0.1 m.sup.3 /m.sup.2 h
EXAMPLE 2
As shown in Table 2, for each experiment, a dye or a pigment was dissolved or dispersed in a solvent, optionally with the addition of an inorganic compound or a polymeric compound as shown in the same Table to prepare a coating solution. The formulation ratio of the inorganic compound and the polymeric compound and the concentration of dye or pigment in the coating solution are also shown in Table 2. The coating solution was applied on the polished inner wall surface of a stainless steel polymerizer of an inner volume of 1000 liters and the portions which may contact with monomers such as stirrer, dried at 70.degree. C. for 20 minutes and then thoroughly washed with water.
Next, the thus coated polymerizer was charged with 200 Kg of vinyl chloride monomer, 400 Kg of deionized water, 2.2 Kg of sodium lauryl sulfate, 3.2 Kg of cetyl alcohol and 300 g of .alpha.,.alpha.'-azobis-2,4-dimethylvaleronitrile, and polymerization was carried out at 50.degree. C. for 10 hours. After completion of polymerization, the polymer was taken out and the polymerizer was washed internally with water at a flow rate of 0.1 m.sup.3 /m.sup.2 hr, as shown in Table 2. The above operations from coating and charging to washing with water were conducted for each batch and this was repeated for a maximum of 200 batches.
The chloride ion concentration was controlled and the scaling was evaluated similarly as described in Example 1. The conditions and the results are shown in Table 2.
In Table 2, the Experiment numbers marked with an asterisk (*) indicate Comparative examples. In particular, Experiment Nos. 91 and 92 are examples in which the inner wall surface of the polymerizer was subjected to no treatment with any compound. Also, the coating solution employed in Experiment Nos. 104 and 149 was prepared by dissolving one part of sodium sulfide in 100 parts of water and adding 0.5 part of a dye to the resultant solution, followed by heating at 80.degree. C. for 30 minutes.
TABLE 2__________________________________________________________________________Coating Solution(1) Dye or pigment (a) Inorganic (a)/(b) Polymeric (a)/(c) (2) SolventExp. Mixing compound weight compound weight conc. MixingNo. Kind ratio (b) ratio (c) ratio % Kind ratio__________________________________________________________________________ 91* -- -- -- -- 92* -- -- -- -- 93* Acid Green 16 -- -- 0.5 Water/ 90/10 Isobutyl alcohol 94* " 12-Silicotungstic 100/150 -- 0.5 Water acid 95* Acid Green 40 Colloidal silica 100/100 -- 1.0 Methanol 96* -- " 0/100 -- 1.0 Water 97* Acid Black 2 Silicomolybdic acid 100/100 -- 1.0 " 98* Solvent Black 5 -- -- 0.5 Methanol 99* " CuCl.sub. 2 100/10 -- 0.5 "100* Basic 47 Water glass 100/200 -- 0.8 Water101* Pigment Blue 25/ 50/50 Colloidal silica 100/400 -- 2.0 Water/ 10/90 Solvent Black 3 Methanol102* Solvent Red 8 -- -- 0.5 Methanol103* Pigment Red 81 -- Polystyrene 100/40 1.2 Toluene104* Sulfur Brown 7 Colloidal silica 100/60 1.0 Water105 Disperse Red 12 -- -- 0.5 Acetone106 Acid Red 8 -- -- 0.8 Water107 Basic Blue 64 -- -- 0.7 "108 Pigment Blue 25/ 50/50 Colloidal silica 100/400 -- 1.8 Water/ 10/90 Solvent Black 3 Methanol109 Mordant Green 15 -- -- 0.4 Water110 Solvent Red 8 -- -- 0.5 Methanol111 Solvent Red 8 Colloid of vanadium 100/3 -- 0.5 " pentoxide112 Acid Yellow 99 -- -- 0.3 Water113 Solvent Orange 40 -- Poly(4-vinylpyridine) 100/100 1.0 Methanol114 Basic Blue 47 Water glass 100/200 -- 0.8 Water115 Vat Black 25/Disperse 60/40 -- Poly(N--vinyl- 100/70 0.7 Methanol Violet 30 carbazole116 Solvent Blue 35 Mesosilicic acid 100/20 0.5 "117 Direct Red 9 -- -- 0.8 Water/n- 80/20 Butyl alcohol118 Acid Green 40 Colloidal silica 100/100 -- 1.0 Water/ 40/60 Methanol119 Acid Red 82 -- -- 1.0 Water/ 50/50 Methanol120 Solvent Black 5 CuCl.sub.2 100/10 -- 0.6 Water/ 30/70 Methanol121 Solvent Black 5 -- -- 0.4 Methanol122 Vat Blue 41 -- -- 0.4 Xylene123 Solubilized Vat Black 1 Mesodisilicic acid 100/300 -- 0.7 Water124 Vat Violet 3 -- -- 0.5 Xylene125 Pigment Green 37 -- Polyvinylmethylether 100/40 1.0 Methylene chloride126 Mordant Green 58 -- -- 1.2 Water127 Solvent Black 7 Mesotetrasilicic acid 100/100 -- 1.0 Methylene chloride128 Basic Orange 2 Metasilicic acid 100/40 -- 0.8 Water129 Basic Yellow 2 -- -- 0.4 "130 Basic Blue 40 -- -- 0.6 "131 Acid Green 16 12-Silicotungstic 100/150 -- 0.5 " acid132 Basic Orange 14 -- -- 1.0 Water/ Isobutyl alcohol133 Basic Orange 14 MgCl.sub.2 100/10 -- 1.0 Water/ 90/10 Isobutyl alcohol134 Pigment Red 81 -- Polystyrene 100/50 1.2 Toluene135 Acid Red 87 -- -- 0.8 Water136 Acid Blue 59/ 30/70 -- -- 0.8 Water/ 40/60 Solvent Blue 73 Methanol137 Acid Black 2 Silicomolybdic acid 100/100 -- 1.0 Water138 Basic Blue 3 -- -- 2.0 "139 Direct Blue 106 -- -- 0.4 Water140 Acid Yellow 3 Sodium orthosilicate 100/20 -- 1.2 "141 Basic Blue 24 -- -- 0.8 "142 Basic Red 27 Water glass 100/200 -- 0.3 "143 Disperse Yellow 54 -- Polystyrene 100/30 0.6 Toluene144 Acid Yellow 1 -- -- 0.8 Water/ 70/30 Isoamyl alcohol145 Acid Yellow 1 Zn (CH.sub.3 --COO).sub.2 100/5 -- 0.8 Water146 Disperse Blue 58 -- -- 0.5 Acetone147 Pigment Red 123 -- Poly(1-nitropropylene) 100/50 1.0 DMF148 Vat Orange 15 -- -- 0.8 Xylene149 Sulfur Red 3 -- -- 1.0 Water150 Solubilized Sulfur -- -- 0.7 " Blue 15151 Sulfur Brown 7 Colloidal silica 100/60 -- 2.0 Water152 Fluorescent Brightening -- -- 0.8 " Agent 163153 Fluorescent Brightening -- -- 0.8 " Agent 90154 Azoic Black 1 Metasilicic acid 100/50 -- 1.0 "155 Reactive Blue 8 -- -- 0.6 "156 Reactive Black 18 -- -- 0.6 Water/ 80/20 Isobutyl alcohol157 Reactive Black 18 Colloid of manganese 100/2 -- 0.6 Water dioxide__________________________________________________________________________ (3) (4) Cl.sup.- Time for washing Scaling (1) upper: average with water after Visual evaluation (Amount attached g/m.sup.2) Exp. lower: max.-min. completion Batch No. No. ppm min. 10 30 50 100 150 200__________________________________________________________________________ 91* 300 60 H(1400) 260-320 92* 13 " H(1200) 8-17 93* 290 " G H(1100) 260-310 94* 300 " B C F H(900) 260-320 95* 350 " B C F H(800) 310-390 96* 15 " H(1200) 11-19 97* 280 " B C F H(700) 260-290 98* 300 " B F H(1000) 260-320 99* 300 " B C F H(950) 260-320 100* 270 " B C F H(750) 240-280 101* 320 " B C F H(650) 270-350 102* 300 " B F H(1000) 270-320 103* 250 " B F H(900) 220-280 104* 300 " B F H(950) 270-320 105 13 10 A A A B C D(20) 9-18 106 15 " A A A B C D(19) 11-20 107 14 " A A B C D F(58) 9-18 108 17 " A A A A A B(3) 13-21 109 10 " A A A B C D(18) 6-14 110 15 " A A A B C D(20) 11-19 111 10 " A A A A A B(3) 8-13 112 5 " A A B C D F(60) 3-7 113 9 " A A A A B C(10) 5-13 114 16 15 A A A A A B(3) 13-18 115 8 " A A A B C D(20) 6-11 116 15 " A A A A A B(1.5) 10-18 117 9 " A A A B C D(20) 5-12 118 16 " A A A A A B(2.5) 13-19 119 8 " A A B C D F(59) 5-10 120 7 " A A A A A B(3) 5-9 121 20 " A A A A B C(5) 15-23 122 11 10 A A B C D F(55) 8-14 123 7 " A A A A A B(1.5) 6-8 124 15 " A A A B C D(18) 11-17 125 16 " A A A B C D(19) 11-18 126 10 " A A A B C D(20) 5-12 127 14 " A A A A A B(3) 10-18 128 18 15 A A A A A B(4) 15-21 129 11 " A A A B C D(18) 9-14 130 17 " A A A B C D(17) 15-19 131 10 " A A A A A B(3) 8-13 132 14 " A A B C D F(60) 11-16 133 11 - A A A A A B(2.5) 9-13 134 12 " A A B C D F(59) 9-14 135 9 " A A B C D F(57) 7-11 136 12 " A A A A B C(6) 10-14 137 11 " A A A A A B(3) 9-14 138 19 " A A B C D F(60) 15-23 139 13 " A A B C D F(60) 10-15 140 10 " A A A A A B(3) 8-12 141 9 " A A B C D F(56) 6-11 142 14 " A A A A A B(2.5) 10-18 143 17 " A A A B C D(20) 15-19 144 12 " A A B C D F(59) 9-14 145 12 10 A A A A A B(2.0) 9-14 146 10 15 A A B C D F(57) 8-12 147 13 " A A A B C D(19) 10-15 148 9 10 A A B C D F(57) 5-11 149 20 " A A A B C D(18) 15-23 150 17 " A A B C D F(53) 15-19 151 16 " A A A A A B(2.5) 14-19 152 11 " A A A B C D(15) 8-14 153 6 " A A B C D F(54) 3-8 154 13 " A A A A A B(3) 10-15 155 10 " A A A B C D(16) 9-11 156 15 " A A A B C D(20) 12-17 157 14 " A A A A A B(3) 11-17__________________________________________________________________________ Notes: (1) *comparative examples (2) Dye or pigment concentration in coating solution. (3) Chloride ion concentration in slurry after completion of polymerization (4) Flow rate of water 0.1 m.sup.3 /m.sup.2 h
EXAMPLE 3
As shown in Table 3, for each experiment, a dye or a pigment was dissolved or dispersed in a solvent, optionally with the addition of an inorganic compound or a polymeric compound as shown in the same Table to prepare a coating solution. The formulation ratio of the inorganic compound and the polymeric compound and the concentration of the dye or pigment in the coating solution are also shown in Table 3. The coating solution was applied on the polished inner wall surface of a stainless steel polymerizer of an inner volume of 1000 liters and the portions which may contact with monomers such as stirrer, dried at 70.degree. C. for 20 minutes and then thoroughly washed with water.
Next, the thus coated polymerizer was charged with 160 Kg of vinyl chloride monomer, 40 Kg of vinyl acetate monomer, 400 Kg of deionized water, 600 g of gelatin, 2Kg of Triclene and 350 g of lauroyl peroxide, and polymerization was carried out at 70.degree. C. for 6 hours. After completion of polymerization, the polymer was taken out and the polymerizer was washed internally with water at a flow rate of 0.1 m.sup.3 /m.sup.2 hr, as shown in Table 3. The operations from coating and charging to washing with water were conducted for each batch and this was repeated for a maximum of 200 batches.
The chloride ion concentration was controlled and the scaling was evaluated similarly as described in Example 1. The conditions and the results are shown in Table 3.
In Table 3, the Experiment numbers marked with an asterisk (*) indicate Comparative examples. In particular, Experiment Nos. 158 and 159 are examples in which the inner wall surface of the polymerizer was subjected to no treatment with any compound. Also, the coating solution employed in Experiment No. 195 was prepared by dissolving one part of sodium sulfide in 100 parts of water and adding 0.5 part of a dye to the resultant solution, followed by heating at 80.degree. C. for 30 minutes.
TABLE 3 (3) (4) Coating Solution Cl.sup.- conc. Time for washing Scaling (1) D ye or pigment (a) Inorganic (a)/(b) Polymeric (a)/(c) (2) Solvent upper: average with water after Visual evaluation (Amount attached g/m.sup.2) Exp. Mixing compound weight compound weight conc. Mixing lower: max.-min. completion Batch No. No. Kind ratio (b) ratio (c) ratio % Kind r atio ppm min. 10 30 50 100 150 200 158* -- -- -- -- 350 60 H(1100) 390-320 159* -- -- -- -- 10 " H(1000) 12-7 160* Solvent Black 7 -- -- 0.5 Methanol 300 " B F H(500) 350-280 161* " -- Polytetra- 100/30 0.6 THF 280 " B F H(300) hydrofuran 330-260 162* Basic Orange 2 Colloidal silica 100/100 -- 1.0 Water 290 " B C F H 350-270 163* Solvent Black 5 -- Shellac resin 100/50 0.8 Methanol 250 " B F H(400) 280-230 164* " Fe(OH).sub.3 sol 100/10 -- 1.0 " 290 " B C F H(300) 340-270 165* Acid Black 2 Water glass 100/100 -- 1.5 Water/ 50/50 260 " B C F H(250) Methanol 300-240 166* Basic Orange 14 Metasilicic acid -- 1.5 Methanol 250 " B C F H(280) 300-220 167* -- Colloidal silica 0/100 -- 1.0 Water 280 " H(900) 340-260 168* Solvent Blue 2 -- -- 0.5 Methanol 270 " B F H(400) 320-250 169* Vat Violet 2 -- -- 0.5 Xylene 290 " B F H(500) 340-270 170 Solvent Black 7 -- Polytetra- 100/30 0.6 THF 17 10 A A A A A A(0.3) hydrofuran 19-14 171 Solvent Black 7 -- -- 0.5 Methanol 16 " A A A A A A(0.5) 18-13 172 Pigment Red 17 -- Polyphenyl- 0.8 " 10 " A A A A B C(10) acetylene 12-7 173 Direct Blue 86 Orthosilicic acid 100/20 -- 0.8 Water 16 " A A A A A A(0.7) 18-12 174 Basic Orange 2 Colloidal silica 100/100 -- 1.0 Water/n- 90/10 11 " A A A A A A(0.5) Butyl 13-7 alcohol 175 Direct Black 74 -- -- 0.5 Water 9 15 A A A B C D(20) 11-6 176 Solvent Red 121 -- -- 0.6 Methanol 13 " A A A B C D(19) 15-10 177 " Colloid of lithium 100/100 -- 0.6 " 17 " A A A A A A(0.9) silicate 20-15 178 Solvent Black 5 -- Shellac resin 100/50 0.8 " 18 " A A A A A A(0.6) 20-15 179 Vat Black 8 -- -- 0.6 Acetone 12 " A A A B C D(17) 14-9 180 Mordant Black 13 Metasilicic acid 100/200 -- 0.7 Water 9 " A A A A A A(0.9) 11-5 181 Solvent Blue 36 -- -- 0.4 Methanol 6 " A A A A B C(10) 8-3 182 Acid Red 80/ 80/20 -- -- 0.8 Water/ 50/50 13 10 A A A A A B(3) Basic Orange 2 Methanol 15-10 183 Solvent Black 5 Fe(OH).sub.3 sol 100/10 -- 1.0 Water/ 40/60 11 " A A A A A A(0.5) Methanol 13-6 184 Reduced Vat Blue 1 -- -- 0.6 Water 18 " A A A B C D(19) 20-15 185 Vat Violet 2 -- -- 0.4 Xylene 14 " A A A B C D(19) 19-14 186 Mordant Green 29 -- -- 0.3 Water 19 " A A A B C D(18) 21-16 187 Solvent Blue 2 -- -- 0.7 Methanol 20 15 A A A B C D(17) 22-17 188 " CoCl.sub.2 100/1 -- 0.7 " 20 10 A A A A A A(0.5) 22-18 189 Food Red 14 -- -- 0.8 Water 12 15 A A A B C D(16) 14-9 190 " AlCl.sub.3 100/1 -- 0.8 " 12 10 A A A A A A(0.5) 14-9 191 Acid Black 2 Water glass 100/100 -- 1.5 Water/ 5 15 A A A A A A(0.7) Isobutyl 7-3 alcohol 192 Solvent Yellow 33 -- -- 0.8 Water 16 " A A A B C D(15) 18-13 193 Basic Orange 14 Metasilicic acid 100/500 -- 1.5 Water/ 11 15 A A A A A A(0.9) sec-Butyl 13-8 alcohol 194 Acid Brown 161 -- -- 0.6 Water 17 " A A A B C D(20) 19-14 195 Sulfur Blue 9 -- -- 0.7 " 14 " A A A A B C(10) 16-11 196 Fluorescent -- -- 0.4 " 8 " A A A B C D(19) Brightening Agent 14 10-5 197 Reactive Green 8 -- -- 0.5 " 16 " A A A B C D(15) 18-12 198 Azoic Yellow 2 -- -- 0.5 Methanol 9 " A A A B C D(16) 11-6 199 " CoCl.sub.2 100/3 -- 0.5 " 13 10 A A A A A A(0.7) Notes: (1) *comparative examples (2) Dye or pigment concentration in coating solution. (3) Chloride ion concentration in slurry after completion of polymerization (4) Flow rate of water 0.1 m.sup.3 /m.sup.2 h
EXAMPLE 4
As shown in Table 4, for each experiment, a dye or a pigment was dissolved or dispersed in a solvent, optionally with the addition of an inorganic compound or a polymeric compound as shown in the same Table to prepare a coating solution. The formulation ratio of the inorganic compound or the polymeric compound and the concentration of the dye or pigment in the coating solution are also shown in Table 4. The coating solution was applied on the polished inner wall surface of a stainless steel polymerizer of an inner volume of 1000 liters and the portions which may contact with monomers such as stirrer, dried at 80.degree. C. for 10 minutes and then thoroughly washed with water.
Next, the thus coated polymerizer was charged with 200 Kg of vinyl chloride monomer, 400 Kg of deionized water, 40 g of a partially saponified polyvinyl alcohol, 60 g of hydroxypropylmethyl cellulose and 80 g of di-2-ethylhexylperoxycarbonate, and polymerization was carried out at 57.degree. C. for 7 hours. After completion of polymerization, the polymer was taken out and the polymerizer was washed internally with water at a flow rate of 0.1 m.sup.3 /m.sup.2 hr, as shown in Table 4. The above operations from coating and charging to washing with water were conducted for each batch and this was repeated for a maximum of 200 batches.
The chloride ion concentration was controlled and the scaling was evaluated similarly as described in Example 1. Also, the numbers of fish eyes in the products obtained from the polymers produced in the 10th, 30th, 50th, 100th, 150th and 200th batches in each experiment were measured as follows. A mixture of 100 parts by weight of a polymer obtained by dehydrating and drying the slurry after polymerization, 50 parts by weight of DOP, 1 part by weight of dibutyltin laurate, 1 part by weight of cetyl alcohol, 0.25 part by weight of titanium oxide and 0.05 part by weight of carbon black was kneaded between two rolls at 150.degree. C. for 7 minutes and then formed into a sheet with a thickness of 0.2 mm. The number of fish eyes per 100 cm.sup.2 contained in the sheet was examined according to the light transmission method. The conditions and the results are shown in Table 4.
In Table 4, the Experiment numbers marked with an asterisk (*) indicate Comparative examples. In particular, Experiment Nos. 185 and 186 are examples in which the inner wall surface of the polymerizer was subjected to no treatment with any compound.
TABLE 4__________________________________________________________________________ 1Coating Solution(1) Dye or pigment (a) Inorganic (a)/(b) Polymeric (a)/(c) (2) SolventExp. Mixing compound weight compound weight conc. MixingNo. Kind ratio (b) ratio (c) ratio % Kind ratio__________________________________________________________________________200* -- -- -- --201* -- -- -- --202* Solvent Black 7 -- -- 0.5 Methanol203* " Fe(OH).sub.2 sol 100/20 -- 0.5 Water/ 10/90 Methanol204* Basic Orange 2/Solvent 60/40 -- -- 0.8 Water/ 50/50 Black 3 Methanol205* Solvent Black 5 Colloidal silica 100/80 -- 0.8 Methanol206* Acid Black 2 Metasilicic acid 100/50 -- 0.8 Water207 Solvent Black 7 Fe(O)H.sub.3 sol 100/20 -- 0.5 Water/ 10/90 Methanol208 Basic Orange 2/Solvent 60/40 -- -- 0.8 Water/ 50/50 Black 3 Methanol209 Solubilized Sulfur -- -- 0.8 Water Brown 1210 Solvent Black 5 Colloidal silica 100/80 -- 0.8 Methanol211 Azoic Black 5 Shellac resin 100/100 1.0 "212 Pigment Green 38 -- Ethylcellulose 100/40 1.4 Ethanol213 Solvent Black 5 -- -- 0.5 Methanol214 Basic Orange 14 -- -- 0.9 Water/ 90/10 Isobutyl alcohol215 Solvent Black 23 -- -- 0.8 Methanol216 Solvent Blue 73 -- -- 0.4 "217 Acid Black 2 Metasilicic acid 100/50 -- 0.8 Water__________________________________________________________________________ (3) (4) Cl.sup.- Time for washing Scaling(1) upper: average with water after Visual evaluation (Amount attached Fish eyes (number)Exp. lower: max.-min. completion Batch No. Batch No.No. ppm min. 10 30 50 100 150 200 10 30 50 100 150 200__________________________________________________________________________200* 300 60 H(1000) 300 260-300201* 10 " H(950) 280 8-12202* 290 " B F H(700) 10 180 250 250-310203* 300 " B C F H(500) 13 50 60 100 260-330204* 280 " B F H(650) 11 120 190 240-300205* 250 " B C F H(500) 18 40 80 120 200-270206* 260 " B C F H(560) 15 50 100 150 210-290207 14 15 A A A A A A(0.5) 0 0 0 0 2 10 10-16208 10 " A A A A A A(0.7) 0 0 0 0 3 15 8-12209 12 " A A A A B C(10) 0 0 0 2 7 20 9-14210 8 " A A A A A A(0.2) 0 0 0 0 1 5 6-10211 13 " A A A A B C(9) 0 0 0 1 10 25 15-10212 18 " A A A A B C(12) 0 0 0 4 10 19 20-15213 7 15 A A A A A A(0.6) 0 0 0 0 5 11 4-9214 10 " A A A A B C(9) 0 0 0 3 11 27 7-12215 11 " A A A A A B(3) 0 0 0 0 5 15 8-13216 20 " A A A A B C(10) 0 0 0 7 15 35 18-22217 13 " A A A A A A(0.3) 0 0 0 0 2 10 10-15__________________________________________________________________________ (1) *comparative examples (2) Dye or pigment concentration in coating solution. (3) Chloride ion concentration in slurry after completion of polymerization (4) Flow rate of water 0.1 m.sup.3 /m.sup.2 h
EXAMPLE 5
As shown in Table 5, for each experiment, a conjugated .pi. compound was dissolved or dispersed in a solvent, optionally with the addition of an inorganic compound or a polymeric compound as shown in the same Table to prepare a coating solution. The formulation ratio of the inorganic compound or the polymeric compound and the concentration of the conjugated .pi. bond compound in the coating solution are also shown in Table 5. The coating solution was applied on the polished inner wall surface of a stainless steel polymerizer of an inner volume of 1000 liters and the portions which may contact with monomers such as stirrer, dried at 70.degree. C. for 20 minutes and then thoroughly washed with water.
Next, the thus coated polymerizer was charged with 200 Kg of vinyl chloride monomer, 400 Kg of deionized water, 44 g of a partially saponified polyvinyl alcohol, 56 g of hydroxypropylmethyl cellulose and 60 g of t-butylperoxyneodecanate, and polymerization was carried out at 52.degree. C. for 7 hours. After completion of polymerization, the polymer was taken out and the polymerizer was washed internally with water at a flow rate of 0.1 m.sup.3 /m.sup.2 hr, as shown in Table 5. The above operations from coating and charging to washing with water were conducted for each batch and this was repeated for a maximum of 200 batches.
The chloride ion concentration was controlled and the scaling was evaluated similarly as described in Example 1. The conditions and the results are shown in Table 5.
In Table 5, the Experiment numbers marked with an asterisk (*) indicate Comparative examples. In particular, Experiment Nos. 301 and 302 are examples in which the inner wall surface of the polymerizer was subjected to no treatment with any compound. Also, the coating solution employed in Experiment Nos. 333 and 334 was prepared by dissolving one part of sodium sulfide in 100 parts of water and adding 0.5 part of a dye to the resultant solution, followed by heating at 80.degree. C. for 30 minutes.
TABLE 5__________________________________________________________________________Coating Solution(1) Conjugated .pi. bond compound (a) Inorganic (a)/(b) Polymeric (a)/(c) (2) SolventExp. Mixing compound weight compound weight conc. MixingNo. Kind ratio (b) ratio (c) ratio % Kind ratio__________________________________________________________________________ 301* -- -- -- -- 302* -- -- -- -- 303* Rosaniline -- -- 0.5 Methanol 304* " -- -- 0.5 " 305* " -- -- 0.5 " 306* " Colloidal silica 100/100 -- 1.0 " 307* " " 100/200 Shellac resin 100/20 1.5 " 308* -- " 0/100 -- 1.0 Water 309* Leucoquinizarin/ 90/10 Fe(OH).sub.3 sol 100/50 -- 0.7 Water/ 20/80 Solvent Black 7 Methanol 310* Flavonol -- -- 0.8 Methanol 311* Indigoazine NiCl.sub.2 100/5 -- 0.4 " 312* Acridone -- -- 0.5 " 313* 2-Oxythiophanthrene -- -- 0.3 " 314* Phthalazine/ 50/50 -- -- 0.5 " Acid Blue 59 315* -- -- Shellac resin 0/100 1.0 " 316* Carocyanine -- -- 0.7 "317 2,2-Diphenylolpropane -- -- 0.7 "318 Oxyanthraquinone/ 50/50 -- -- 0.9 " Solvent Black 5319 Rosaniline Colloidal silica 100/100 -- 0.6 Water/ 20/80 Methanol320 Rosaniline/Quinoline -- Shellac resin 100/20 0.7 Methanol321 4-Aminodiphenylamine -- -- 0.5 "322 2-Aminophenazine -- -- 0.8 "323 2-Aminodiphenylamine -- -- 0.4 "324 7-Amino-4- -- -- 0.7 " methylcoumarine325 Phenazineoxide/ 40/60 Colloidal silica 100/200 -- 0.5 Water/ 40/60 Acid Black 2 Methanol326 Malonic acid bis(.beta.- -- -- 0.9 Methanol phenylhydrazine)327 3,4-Benzoquinoline -- -- 0.7 "328 Benzoflavin -- -- 0.3 "329 Triphenylisooxazole -- -- 0.9 "330 Nitrodiphenylether -- -- 0.4 "331 Picene-5,6-quinone -- Polypyridylacetylene 100/100 1.0 "332 Indoaniline -- -- 0.4 "333 Hydron Blue/ 80/20 -- -- 0.8 " Basic Black 2334 Benzo[a]benzofuran -- -- 0.5 "335 3,4-Phthaloylfurazane -- -- 0.5 "336 3-Cinnamyl-2-methyl- -- -- 0.9 " 1,4-naphthoquinone337 Alizarine -- -- 0.4 "338 Leucoquinizarin/ 90/10 Fe(OH).sub.3 sol 100/50 -- 0.7 Water/ 20/80 Solvent Black 7 Methanol339 2,2'-Dianthraquinolyl -- -- 0.8 Methanol340 Anhydronium Base -- -- 0.2 "341 Chromonol/ 20/80 -- -- 0.5 " Basic Orange 14342 Flavonol -- -- 0.8 "343 Dicoumarol -- -- 1.0 "344 Isoxanthone -- -- 1.2 "345 1-Phenylpyrrole -- -- 0.8 "346 3-Phenylindole -- Polyvinylisobutyral 100/20 1.0 Chloroform347 Indigoazine NiCl.sub.2 100/5 -- 0.4 Methanol348 .beta.-Isoindigo -- -- 0.6 "349 1,1'-Dicarbazole -- -- 0.5 "350 Porphyne/ 20/80 -- Polysarcosine 100/50 0.8 " Solvent Black 5351 4-Phenylthiazole -- -- 0.4 "352 4-Phenylimidazole -- -- 0.8 "353 5-Phenylpyrazole -- -- 0.9 "354 Phenylfuroxane -- -- 0.5 "355 2-Phenyl-1,3,4-thiadiazole Metatetrasilicic 100/100 -- 0.7 Water/ 30/70 acid Methanol356 2-Phenyl-1,2,3-triazole -- -- 0.4 Methanol357 1-Oxy-5-phenyltetrazole -- -- 0.8 "358 4-Pyridyl-m- -- Hydroxyethylcellulose 100/100 1.0 Acetone phenylenediamine359 Quinophthalone -- -- 0.3 Methanol360 5-Iodoisoquinoline -- -- 0.6 "361 9-Phenoxyacridine -- -- 0.5 "362 3-Oxyphenanthridinone -- -- 0.4 "363 2-Benzoylcoumarone -- -- 0.8 "364 Hydrovanilloyl/ 20/80 Fe(OH).sub.3 sol 100/5 -- 0.5 " Solvent Black 5365 1,3-Dioxyacridine -- -- 0.7 "366 o-Oxybenzophenone/ 70/30 -- -- 0.8 " Solvent Blue 73367 2,5-Dioxybenzophenone -- -- 0.7 "368 Acridone -- -- 0.5 "369 2-Oxy-3-phenylindazole -- -- 0.5 "370 Xanthene -- -- 0.6 "371 2,4-Dinitro-9- -- -- 0.8 " phenylacridine372 4,4'-Dibenzoylidiphenyl -- -- 0.4 "373 Diaminobenzophenone -- Butylcellulose 100/20 0.8 Ethanol374 Tetramethoxyindigo/ 60/40 Colloidal silica 100/200 -- 0.8 Water/ 40/60 Phenoazoxide Methanol375 Terphenyl/1,4- 50/50 -- -- 0.6 Methanol diphenylnaphthalene376 Aminomethylnaphthalene -- -- 0.8 "377 1-Iodonaphthalene -- -- 0.3 "378 3,4-Benzcarbazole -- -- 0.5 "379 .alpha.-Naphthol -- -- 0.7 "380 Methylene-di-.beta.- -- -- 0.4 " naphthol381 2-Methoxynaphthalene -- -- 0.7 "382 .alpha.,.beta.-Naphthophenyxazine -- -- 0.8 "383 2,6-Naphthoquinone/ 70/30 -- -- 0.5 " Basic Red 2384 2-Naphthalene-2'- Colloidal silica 100/50 -- 1.0 Water/ 30/70 indoleindigo Methanol385 Naphthoanilide -- -- 0.3 Methanol386 .alpha.-Pyridonaphthalone/ 10/90 -- -- 0.5 " Solvent Black 3387 .alpha.-Nitroso-.beta.-naphthol Colloidal silica 100/100 -- 0.8 Water/ 40/60 Methanol388 2-Anilinoanthracene -- -- 1.0 Methanol389 2-Amino-1-anthranol -- -- 0.9 "390 Anthracene-9-aldehyde -- -- 0.5 "391 1-Aminophenanthrene -- -- 0.6 "392 Phenanthrene-1,2-quinone -- -- 0.8 "393 2-Iodophenanthrene -- -- 0.7 "394 2-Amino-3- Colloidal silica 100/500 -- 0.8 Water/ 20/80 oxyphenanthrenequinone Methanol395 2,7-Diphenyl[2,3-g]- -- -- 0.6 Methanol quinoline396 1,10-Phenanthroline Fe(OH).sub.3 sol 100/20 -- 0.8 Water/ 50/50 Methanol397 1,9-Pyridoindole -- -- 0.4 Methanol398 3-Amino-1,5- -- Poly(N--vinyl-1,2,4- 100/30 1.0 DMF naphthyridine triazole)399 Carocyanine -- -- 0.7 Methanol400 Phenothiazine Colloidal silica 100/40 -- 0.9 Water/ 30/70 Methanol401 Phthalazine/ 50/50 -- -- 0.5 Methanol Acid Blue 59402 1-Aminophenazine -- -- 0.4 "403 2,4,6-Triphenyl-S-- -- Poly(9- 100/50 0.6 Methylene triazine vinylanthracene) chloride404 2-Phenylthiophene -- -- 0.9 Methanol405 3-Oxythiophanthrene -- -- 0.3 "406 Thioflavone -- -- 0.4 "407 2-Aminophenoxanthine -- -- 0.5 "408 Tetrahydroberberine -- -- 0.8 "409 Nicotylene -- -- 0.5 "410 Azlene -- -- 0.7 "411 Rosarine -- -- 0.5 "412 " Colloidal silica 100/200 Shellac resin 1.5 "__________________________________________________________________________ (3) (4) Cl.sup.- conc. Time for washing Scaling (1) upper: average with water after Visual evaluation (Amount attached g/m.sup.2) Exp. lower: max.-min. completion Batch No. No. ppm min. 10 30 50 100 150 200__________________________________________________________________________ 301* 300 60 H(1000) 280-350 302* 15 " H(900) 12-17 303* 300 " B F H(850) 270-350 304* 210 " B F H(600) 190-250 305* 140 " B F H(500) 120-180 306* 290 " B C F H(400) 270-310 307* 240 " B C F H(350) 220-300 308* 11 " H(900) 9-13 309* 280 " B C F H(350) 260-330 310* 270 " G H(500) 250-320 311* 290 " G H(300) 270-350 312* 250 " G H(600) 230-290 313* 290 " G H(700) 270-340 314* 270 " G H(350) 250-320 315* 240 " H(950) 220-290 316* 220 " G H(550) 200-280 317 13 10 A A A B C D(20) 10-15 318 15 " A A A A A A(0.7) 13-17 319 7 " A A A A A B(1.5) 5-9 320 4 " A A A A A B(3) 3-5 321 17 " A A A B C D(17) 14-21 322 14 " A A A A B C(9) 10-18 323 16 " A A A B C D(20) 12-18 324 13 " A A A B C D(22) 10-17 325 11 15 A A A A A A(0.2) 8-14 326 9 " A A A B C D(18) 7-12 327 12 " A A A B C D(20) 8-15 328 10 " A A A B C D(15) 7-13 329 15 " A A A B C D(17) 11-17 330 20 " A A A B C D(21) 16-22 331 14 " A A A A B C(10) 10-16 332 7 " A A A B C D(20) 5-9 333 10 10 A A A A A B(1.3) 8-12 334 8 " A A A B C D(18) 6-10 335 16 " A A A B C D(20) 13-18 336 10 " A A A B C D(24) 8-12 337 13 " A A A B C D(21) 10-15 338 12 " A A A A A A(0.5) 9-14 339 9 15 A A A B C D(20) 6-11 340 11 " A A A B C D(18) 8-13 341 19 " A A A A A B(1.4) 15-22 342 14 " A A A B C D(18) 10-16 343 12 " A A A B C D(19) 9-14 344 6 " A A A B C D(20) 4-8 345 10 " A A A B C D(16) 7-13 346 14 " A A A A A B(3) 11-17 347 12 " A A A A A B(1.2) 9-14 348 19 " A A A B C D(17) 15-23 349 7 " A A A B C D(20) 5-10 350 8 " A A A A A A(0.5) 6-11 351 14 " A A A B C D(18) 10-16 352 12 " A A A B C D(17) 9-14 353 10 " A A A B C D(15) 7-13 354 12 " A A B C D F(55) 9-14 355 15 " A A A A A B(2.1) 12-18 356 8 " A A B C D F(53) 5-10 357 14 10 A A B C D F(56) 11-17 358 7 " A A A A B C(10) 5-9 359 10 " A A A B C D(17) 8-12 360 12 " A A B C D F(56) 10-14 361 15 " A A A B C D(15) 12-18 362 20 " A A A B C D(17) 17-23 363 13 " A A B C D F(54) 10-16 364 16 " A A A A A A(0.5) 14-19 365 12 " A A A B C D(18) 9-15 366 9 15 A A A A A B(2.3) 5-11 367 17 " A A A B C D(15) 14-20 368 11 " A A A B C D(13) 8-14 369 12 " A A A B C D(16) 9-15 370 8 " A A A B C D(17) 5-10 371 5 " A A A B C D(20) 3-7 372 12 " A A A B C D(16) 9-14 373 8 " A A A A A B(1.8) 5-10 374 14 " A A A A A A(0.6) 11-17 375 17 10 A A A B C D(17) 14-20 376 11 " A A B C D F(58) 7-15 377 16 " A A B C D F(57) 14-18 378 10 " A A A B C D(15) 7-13 379 15 " A A B C D F(53) 13-17 380 8 " A A B C D F(52) 5-10 381 15 " A A A B C D(20) 11-18 382 17 " A A A B C D(18) 13-20 383 11 " A A A A A B(1.9) 9-14 384 12 " A A A A A B(2.3) 10-15 385 10 " A A B C D F(53) 7-13 386 14 " A A A A A B(2.5) 11-18 387 14 " A A A A A A(0.4) 11-17 388 18 " A A A B C D(19) 15-22 389 5 " A A A B C D(20) 3-7 390 11 " A A A B C D(22) 9-14 391 9 " A A A B C D(18) 6-12 392 12 15 A A A B C D(20) 10-15 393 8 " A A A B C D(21) 5-11 394 11 " A A A A A B(2.7) 8-14 395 15 " A A B C D F(52) 12-18 396 10 " A A A A A B(1.5) 7-13 397 13 " A A A B C D(17) 10-16 398 20 " A A A A A B(1.9) 15-25 399 12 " A A B C D F(55) 11-13 400 10 " A A A A A A(0.7) 8-14 401 7 " A A A A A B(1.8) 5-9 402 19 10 A A A B C D(18) 14-23 403 16 " A A A A A B(2.3) 13-19 404 14 " A A A B C D(20) 11-18 405 16 " A A A B C D(17) 13-19 406 20 " A A A B C D(16) 16-24 407 6 " A A B C D F(53) 5-8 408 9 " A A B C D F(55) 7-12 409 11 " A A A B C D(18) 9-13 410 18 " A A A B C D(18) 15-21 411 A A A B C D(20) 412 A A A A A A(0.5)__________________________________________________________________________ Notes: (1) *comparative examples (2) Conjugated .pi. bond compound concentration in coating solution. (3) Chloride ion concentration in slurry after completion of polymerization (4) Flow rate of water 0.1 m.sup.3 /m.sup.2 h
EXAMPLE 6
As shown in Table 6, for each experiment, a conjugated .pi. bond compound was dissolved or dispersed in a solvent, optionally with the addition of an inorganic compound or a polymeric compound as shown in the same Table to prepare a coating solution. The formulation ratio of the inorganic compound or the polymeric compound and the concentration of the conjugated .pi. bond compound in the coating solution are also shown in Table 6. The coating solution was applied on the polished inner wall surface of a stainless steel polymerizer of an inner volume of 1000 liters and the portions which may contact with monomers such as stirrer, dried at 70.degree. C. for 20 minutes and then thoroughly washed with water.
Next, the thus coated polymerizer was charged with 200 Kg of vinyl chloride monomer, 400 Kg of deionized water, 0.25 Kg of hydroxypropylmethyl cellulose, 0.25 Kg of sorbitane monolaurate and 50 g of .alpha.,.alpha.'-azobis-2,4-dimethylvalelonitrile, and polymerization was carried out at 57.degree. C. for 10 hours. After completion of polymerization, the polymer was taken out and the polymerizer was washed internally with water at a flow rate of 0.1 m.sup.3 /m.sup.2 hr, as shown in Table 6. The above operations from coating and charging to washing with water were conducted for each batch and this was repeated for a maximum of 200 batches.
The chloride ion concentration was controlled and the scaling was evaluated similarly as described in Example 1. The conditions and the results are shown in Table 6.
In Table 6, the Experiment numbers marked with an asterisk (*) indicate Comparative examples. In particular, Experiment Nos. 413 and 414 are examples in which the inner wall surface of the polymerizer was subjected to no treatment with any compound.
TABLE 6__________________________________________________________________________Coating Solution(1) Conjugated .pi. bond compound (a) Inorganic (a)/(b) Polymeric (a)/(c) (2) SolventExp. Mixing compound weight compound weight conc. MixingNo. Kind ratio (b) ratio (c) ratio % Kind ratio__________________________________________________________________________413* -- -- -- --414* -- -- -- --415* 1-Bromonaphthalene -- -- 0.5 Methanol416* 1-Naphthalene-2'- Fe(OH).sub.3 sol 100/30 -- 0.6 Water/ 20/80 indoleindigo Methanol417* 9,10-Diamino- 50/50 Colloidal silica 100/100 -- 1.2 Water/ 50/50 phenanthrene/Phenothiazine Methanol418* Dioxyacridone -- -- 0.6 Methanol419* -- Colloidal silica 0/100 -- 1.0 Water420* 7-Oxy-3,4- -- Polytetrahydrofuran 100/50 0.7 Benzene benzocoumarine421* -- -- " 0/100 0.5 "422* Indophenine -- -- 0.6 Methanol423* Nitrophenothiazine -- -- 0.4 "424* Dianthraquinoneimide -- -- 0.5 "425* 6-Phenylcoumarine/ 20/80 Colloidal silica 100/80 -- 0.6 Water/ 30/70 Solvent Black 5 Methanol426 N--Naphthylethylene- -- Polycyclopentaneoxide 100/30 0.8 Benzene diamine427 1-Bromonaphthalene -- -- 0.5 Methanol428 1,1'-Diamino-2,2'- Colloidal silica 100/50 -- 1.0 Water/ 30/70 binaphthyl Methanol429 Benzoindanone -- -- 0.6 Methanol430 Oxybenzoacridine -- -- 0.7 "431 1-Naphthalene-2'- Fe(OH).sub.3 sol 100/30 -- 0.6 Water/ 20/80 indoleindigo Methanol432 .alpha.-Naphthoamidoxime -- -- 0.5 Methanol433 .alpha.-Naphthylglyoxal -- -- 0.5 "434 9-Mercaptoanthracene -- -- 0.7 "435 9,10-Diamino- 50/50 Colloidal silica 100/100 -- 1.2 Water/ 50/50 phenanthrene/Phenothiazine Methanol436 2-Aminophenanthrene- -- Polybutadiene 100/10 0.5 Water/ 70/30 quinone Methanol437 Perylene/2,2'- 90/10 -- -- 0.8 Methanol dioxyazobenzene438 1,2-Benzophenazine -- -- 0.4 "439 2-Iodo-1,4- -- -- 0.5 " naphthoquinone440 Dianthraquinoneimide -- -- 0.5 "441 Quinizarinequinone Fe(OH).sub.3 sol 100/10 -- 0.5 Water/ 20/80 Methanol442 Dioxyacridone -- -- 0.6 Methanol443 3,6-Diaminoacridene colloidal silica 100/300 -- 0.8 Water/ 40/60 Methanol444 4'-Nitroso-2-nitro- -- -- 0.7 Methanol diphenylamine445 4,4'-Dinitro- -- -- 0.9 " diphenylamine446 Dinitrophenylindazole -- -- 0.5 "447 Aminobenzophenone Colloidal silica 100/100 -- 1.0 Water/ 50/50 Methanol448 1,3,8-Trinitro- -- -- 0.5 Methanol phenoxazine449 2,2'-Dioxybiphenyl -- -- 0.5 Methanol450 6-Phenylcoumarine/ 20/80 Colloidal silica 100/80 -- 0.6 Water/ 30/70 Solvent Black 5 Methanol451 7-Oxy-3,4- -- Polytetrahydrofuran 100/50 0.7 Benzene benzocoumarine452 2-Phenyl-3- Colloidal silica 100/40 0.9 Water/ 50/50 phenylazoindole Methanol453 Indophenine -- -- 0.6 Methanol454 Polyphyrajine -- -- 0.7 "455 4-Phenyloxazole -- -- 0.6 "456 5-Benzoyl-3,4- -- -- 0.4 " diphenylisooxazole457 2-Amino-4- Colloidal silica 100/150 -- 0.8 Water/ 30/70 phenylthiazole Methanol458 2-Phenylazoimidazole -- -- 0.5 Methanol459 4-Pyridylazoresorcin Colloidal silica 100/200 -- 0.8 Water/ 40/60 Methanol460 2,3-Quinolinediol -- -- 0.6 Methanol461 1-Aminoisoquinoline -- -- 0.7 Methanol462 9-Oxyacridine/ 70/30 Polyquinoxaline 100/60 1.0 DMF Basic Orange 14463 Nitrophenothiazine -- -- 0.4 Methanol464 2-Phenadinol -- -- 0.8 "465 2,8-Diaminodibenzo- -- -- 0.6 " thiophene466 Cyclo [3,3,3]azine Fe(OH).sub.3 sol 100/30 -- 0.6 Water/ 10/90 Methanol__________________________________________________________________________ (3) (4) Cl.sup.- conc. Time for washing Scaling (1) upper: average with water after Visual evaluation (Amount attached g/m.sup.2) Exp. lower: max.-min. completion Batch No. No. ppm min. 10 30 50 100 150 200__________________________________________________________________________ 413* 300 60 H(1400) 260-300 414* 13 " H(1200) 8-17 415* 280 " G H(1000) 260-330 416* 270 " C F H(900) 250-320 417* 240 " C F H(850) 220-300 418* 280 " G H(1000) 260-320 419* 230 " H(1300) 210-290 420* 290 " G H(900) 270-350 421* 220 " H(1350) 200-280 422* 260 " G H(800) 240-310 423* 250 " G H(800) 230-280 424* 300 " G H(850) 280-350 425* 290 60 C F H(700) 270-340 426 14 15 A A A A B C(10) 11-18 427 9 " A A B C D F(60) 6-12 428 11 " A A A A A B(1.5) 7-13 429 8 " A A B C D F(57) 6-9 430 5 " A A A B C D(19) 3-7 431 19 " A A A A A B(2.7) 17-21 432 16 10 A A A B C D(18) 14-18 433 20 " A A B C D F(59) 18-23 434 8 " A A B C D F(62) 5-11 435 11 " A A A A A B(1.2) 9-14 436 14 " A A A A B C(9) 11-17 437 17 10 A A A B C D(18) 14-19 438 10 10 A A B C D F(57) 8-12 439 6 " A A B C D F(61) 5-7 440 11 " A A B C D F(60) 9-13 441 19 " A A A A A B(1.9) 16-22 442 8 " A A B C D F(58) 5-11 443 17 " A A A A A B(3) 14-20 444 9 " A A A B C D(9) 5-13 445 15 " A A B C D F(59) 11-18 446 17 " A A B C D F(55) 14-20 447 11 " A A A A A B(2.5) 9-13 448 14 " A A B C D F(57) 11-17 449 12 15 A B C D E F(59) 9-14 450 17 " A A A A A B(1.5) 14-20 451 18 " A A A B C D(19) 14-21 452 12 " A A A A A B(1.8) 10-14 453 20 " A A B C D F(60) 18-22 454 16 " A B C D E F(65) 13-19 455 9 " A A B C D F(59) 6-12 456 11 " A A B C D F(55) 8-14 457 19 10 A A A A A B(1.6) 17-21 458 8 " A A B C D F(60) 5-10 459 6 " A A A A A B(1.5) 3-7 460 11 " A B C D E F(57) 9-13 461 17 10 A A B C D F(56) 14-20 462 19 " A A A A A B(2.1) 15-24 463 10 " A B C D E F(60) 8-13 464 7 " A A B C D F(62) 5-9 465 6 " A B C D E F(57) 5-7 466 11 " A A A A A B(1.3) 9-13__________________________________________________________________________ Notes: (1) *comparative examples (2) Conjugated .pi. bond compound concentration in coating solution. (3) Chloride ion concentration in slurry after completion of polymerization (4) Flow rate of water 0.1 m.sup.3 /m.sup.2 h
EXAMPLE 7
As shown in Table 7, for each experiment, a conjugated .pi. bond compound was dissolved or dispersed in a solvent, optionally with the addition of an inorganic compound or a polymeric compound as shown in the same Table to prepare a coating solution. The formulation ratio of the inorganic compound or the polymeric compound and the concentration of the conjugated .pi. bond compound in the coating solution are also shown in Table 7. The coating solution was applied on the polished inner wall surface of a stainless steel polymerizer of an inner volume of 1000 liters and the portions which may contact with monomers such as stirrer, dried at 60.degree. C. for 20 minutes and then thoroughly washed with water.
Next, the thus coated polymerizer was charged with 160 Kg of vinyl chloride monomer, 40 Kg of vinyl acetate monomer, 400 Kg of deionized water, 600 g of gelatin, 2 Kg of Triclene and 350 g of lauroyl peroxide, and polymerization was carried out at 70.degree. C. for 6 hours. After completion of polymerization, the polymer was taken out and the polymerizer was washed internally with water at a flow rate of 0.1 m.sup.3 /m.sup.2 hr, as shown in Table 7. The above operations from coating and charging to washing with water were conducted for each batch and this was repeated for a maximum of 200 batches.
The chloride ion concentration was controlled and the scaling was evaluated similarly as described in Example 1. The conditions and the results are shown in Table 7.
In Table 7, the Experiment numbers marked with an asterisk (*) indicate Comparative examples. In particular, Experiment Nos. 467 and 468 are examples in which the inner wall surface of the polymerizer was subjected to no treatment with any compound.
TABLE 7 Coating Solution (3) Solvent Cl.sup.- conc. (4) Time for Scaling (1) Conjugated .pi. bond compound (a) Inorganic (a)/(b) Polymeric (a)/(c) (2) Mix- upper: average washing with Visual evaluation (Amount attached g/m.sup. 2) Exp. Mixing compound weight compound weight conc. ing lower: max.- water after Batch No. No. Kind ratio (b) ratio (c) ratio % Kind ratio min. ppm completion min. 10 30 50 100 150 200 467* -- -- -- -- 350 60 H(1100) 320-390 468* -- -- -- -- 10 " H(1000) 7-12 469* 2,2'-Diaminodiphenyl -- -- 0.5 Methanol 290 " G H(700) 270-350 470* " Colloidal 100/100 -- 1.0 " 270 " C F H(600) silica 250-320 471* -- Colloidal 0/100 -- 1.0 Water 250 " H(900) silica 230-310 472* 1-Aminophenanthridine -- Polycyclo- 50/50 1.2 Benzene 280 " C F H(500) pentadiene 260-330 473* -- -- Polycyclo- 0/100 1.0 " 250 " H(1000) pentadiene 230-320 474* 2-Chloroquinizarine -- -- 0.5 Methanol 240 " G H(950) 220-300 475* Pyrazoleanthrone -- -- 0.8 Ethanol 300 " G H(800) 280-350 476* 4,10-Dioxy-1,7- FeCl.sub.2 100/2 -- 0.5 Methanol 310 " C F H(700) phenanthroline 290-360 477* 1,2-Dihydronaphthalene Fe(OH).sub.3 sol 100/10 -- 0.5 " 240 " C F H(650) 220-280 478* 3,3'-Azopyridine -- -- 0.8 " 260 " G H(850) 240-310 479* 1-Amino-5-phenyl- -- -- 0.8 Ethanol 280 " G H(800) tetrazole 260-330 480* Phenazine/ 70/30 -- -- -- B C F H(500) Solvent Black 3 481 2,2'-Diaminobiphen yl -- -- 0.5 Methanol 9 10 A A B C D F(60) 6-11 482 " Colloidal 100/100 -- 1.0 " 10 " A A A A A A(0.5) silica 8-12 483 Roseindole Fe(OH).sub.3 sol 100/20 -- 0.5 " 8 " A A A A A B(2.5) 5-10 484 Indophenine -- -- 0.5 " 15 " A A B C D F(55) 12-17 485 Chlorophyll b -- -- 0.5 Ethanol 20 " A A B C D F(28) 16-22 486 Phthalocyanine/2,4- 50/50 Orthosilicic 100/50 -- 0.7 Methanol 15 " A A A A A A(0.4) Diaminophenazine acid 12-17 487 3,3'-Azopyridine -- -- 0.8 " 13 " A A B C D F(56) 10-15 488 7,8-Dioxyflavone -- -- 0.5 Ethanol 14 " A A A B C D(20) 11-16 489 N--Nitroso-.alpha.-naphthyl- -- -- 0.3 Methanol 11 " A A A B C D(18) hydroxylamine 8-13 490 2-Chloroquinizarine -- -- 0.5 " 10 " A A B C D F(57) 7-12 491 2-(o-Aminophenyl)oxazole Metatetrasilicic 100/200 -- 1.5 Methanol 9 15 A A A A A A(0.7) acid 6-11 492 2-Phenylazothiazole -- Poly- 1.0 " 12 " A A A A A B(2.3) isobutene 9-14 493 1-Amino-5- -- -- 0.8 Ethanol 14 " A A B C D F(58) phenyltetrazole 11-16 494 3,2'-Diindolyl Colloidal 100/20 -- 1.0 Methanol 15 " A A A A A A(0.6) silica 13-17 495 1-Aminophenanthoridine -- Polycyclo- 50/50 1.5 Benzene 14 " A A A A A B(3) pentadiene 11-16 496 4,10-Dioxy-1,7- FeCl.sub.2 100/2 -- 0.5 Methanol 15 " A A A A A A(0.4) phenanthroline 12-17 497 Phenazine/ 70/30 -- -- 0.5 " 17 " A A A A A A(0.7) Solvent Black 3 14-19 498 Dibenzosuberol -- -- 0.3 " 11 " A A B C D F(56) 8-13 499 .alpha. Methoxyph enazine -- -- 0.7 Ethanol 18 " A A A B C D(21) 16-20 500 2-Phenylbenzothiazole -- -- 0.5 Methanol 14 " A A B C D F(55) 11-16 501 3-Phenylcuomarone -- -- 0.3 Toluene 10 " A A B C D F(54) 7-12 502 1,2-Dihydronaphthalene Fe(OH).sub.3 sol 100/10 -- 0.5 Methanol 8 10 A A A A A A(0.5) 5-10 503 Perimidine/ 20/80 -- -- 0.4 THF 12 " A A A B C D(20) Phenylrosindorin e 9-14 504 10-Benzoazo-9- NiCl.sub.2 100/5 -- 0.5 Methanol 9 " A A A A A B(2.1) phenanthrol 6-11 505 4-Nitroso-1- -- -- 0.7 " 10 " A A A B C D(9) naphthylamine 7-12 506 Pyrazoleanthrone -- -- 0.8 Ethanol 15 " A A B C D F(60) 12-17 Notes: (1) *comparative examples (2) Conjugated .pi. bond compound concentration in coating solution. (3) Chloride ion concentration in slurry after completion of polymerization (4) Flow rate of water 0.1 m.sup.3 /m.sup.2 h
EXAMPLE 8
As shown in Table 8, for each experiment, a conjugated .pi. bond compound was dissolved or dispersed in a solvent, optionally with the addition of an inorganic compound or a polymeric compound as shown in the same Table to prepare a coating solution. The formulation ratio of the inorganic compound or the polymeric compound and the concentration of the conjugated .pi. bond compound in the coating solution are also shown in Table 8. The coating solution was applied on the polished inner wall surface of a stainless steel polymerizer of an inner volume of 1000 liters and the portions which may contact with monomers such as stirrer, dried at 80.degree. C. for 10 minutes and then thoroughly washed with water.
Next, the thus coated polymerizer was charged with 200 Kg of vinyl chloride monomer, 400 Kg of deionized water, 40 g of a partially saponified polyvinyl alcohol, 60 g of hydroxypropylmethyl cellulose and 80 g of di-2-ethylhexylperoxycarbonate, and polymerization was carried out at 57.degree. C. for 7 hours. After completion of polymerization, the polymer was taken out and the polymerizer was washed internally with water at a flow rate of 0.1 m.sup.3 /m.sup.2 hr, as shown in Table 8. The above operations from coating and charging to washing with water were conducted for each batch and this was repeated for a maximum of 200 batches.
The chloride ion concentration was controlled and the scaling was evaluated similarly as described in Example 1. Also, the numbers of fish eyes in the products obtained from the polymers produced in the 10th, 30th, 50th, 100th, 150th and 200th batches in each experiment were measured similarly as in Example 4. The conditions and the results are shown in Table 8.
In Table 8, the Experiment numbers marked with an asterisk (*) indicate Comparative examples. In particular, Experiment Nos. 507 and 508 are examples in which the inner wall surface of the polymerizer was subjected to no treatment with any compound.
TABLE 8__________________________________________________________________________ .Coating Solution(1) Conjugated .pi. bond compound (a) Inorganic (a)/(b) Polymeric (a)/(c) (2) SolventExp. Mixing compound weight compound weight conc. MixingNo. Kind ratio (b) ratio (c) ratio % Kind ratio__________________________________________________________________________507* -- -- -- --508* -- -- -- --509* 2-Phenyl-3- -- -- 0.5 -- phenylazolindole510* 2-Phenyl-3- Orthosilicic acid 100/300 -- 1.0 -- phenylazolindole511* -- Orthosilicic acid 0/100 -- 0.8 --512* 9-Acridine/ 80/20 Colloidal silica 100/100 -- 1.5 -- Acid Black 2513* 2-Phenylthiophene -- -- 0.5 --514* Alizarine -- -- 0.5 --515 2-Phenyl-3- -- -- 0.5 Ethanol phenylazoindole516 2-Phenyl-3- Orthosilicic acid 100/300 -- 1.0 Ethanol phenylazoindole517 2-Aminophenazine -- -- 0.7 Methanol518 Alizarine -- -- 0.5 Methanol519 1-Aminophenanthoridine Fe(OH).sub.3 sol 100/10 -- 0.5 Methanol520 10-Benzoazo-9- -- -- 0.6 Methanol phenanthrol521 9-Acrydine/ 80/20 Collodial silica 100/100 -- 0.8 Methanol Acid Black 2522 Dinitrophenylindazole -- -- 0.5 Benzene523 4-Pyridyl-m- -- -- 0.7 Ethanol phenylenediamine524 2-Phenylthiophene -- Polycyclohexaneoxide 1.5 Toluene525 .alpha.-Nitroso-.beta.-naphthol FeCl.sub.2 100/5 -- 0.7 Methanol__________________________________________________________________________ (3) (4) Cl.sup.- conc. Time for washing Scaling(1) upper: average with water after Visual evaluation (Amount attached Fish eyes (number)Exp. lower: max.-min. completion Batch No. Batch No.No. ppm min. 10 30 50 100 150 200 10 30 50 100 150 200__________________________________________________________________________507* 290 60 H(1000) 300 260-300508* 10 " H(950) 280 8-12509* 280 " G H(900) 110 220 240-300510* 290 " B C F H(950) 20 40 90 130 250-310511* 15 " H(1000) 290 13-18512* 270 " B C F H(500) 18 35 80 100 230-290513* 250 " G H(950) 100 200 230-280514* 310 " G H(900) 90 210 280-350515 13 10 A A A B C D(20) 0 0 2 9 23 37 10-15516 12 " A A A A A A(0.3) 0 0 0 0 2 6 9-15517 15 " A A A B C D(18) 0 0 6 11 20 35 13-18518 17 " A A A B C D(21) 0 0 3 10 30 41 15-20519 11 " A A A A A A(0.5) 0 0 0 0 3 8 8-14520 9 " A A A B C D(20) 0 0 5 9 28 42 7-12521 12 " A A A A A A(0.6) 0 0 0 0 1 5 10-14522 7 " A A A B C D(20) 0 0 2 7 25 40 5-10523 14 " A A A B C D(17) 0 0 1 8 20 30 12-16524 16 " A A A A B C(10) 0 0 0 2 7 15 14-19525 12 " A A A A A A(0.8) 0 0 0 0 4 9 10-15__________________________________________________________________________ (1) *comparative examples (2) Conjugeted .pi. bond compound concentration in coating solution. (3) Chloride ion concentration in slurry after completion of polymerization (4) Flow rate of water 0.1 m.sup.3 /m.sup.2 h

Number	Date	Country	Kind
59-152522	Jul 1984	JPX
59-155967	Jul 1984	JPX

Number	Name	Date
3661867	Koyanagi et al.	May 1972
3669946	Koyanagi et al.	Jun 1972
3923765	Goetze et al.	Dec 1975
4049895	McOnie et al.	Sep 1977
4068059	Witenhafer	Jan 1978
4173696	Koyanagi et al.	Nov 1979
4539230	Shimizu et al.	Sep 1985

Number	Date	Country
0008799	Mar 1980	EPX
121263	Oct 1984	EPX
126991	Dec 1984	EPX
1291145	Sep 1972	GBX
1365590	Sep 1974	GBX

Process for production of vinyl chloride polymer

Information

Patent Number

Date Filed

Date Issued

Inventors

Original Assignees

Examiners

Agents

CPC

US Classifications

Field of Search

US

International Classifications

Abstract

Description

Claims

Priority Claims (2)

Parent Case Info

US Referenced Citations (7)

Foreign Referenced Citations (5)

Non-Patent Literature Citations (1)

Continuations (1)