The present invention relates to a process for the preparation of an organic composition which comprises a functional component chosen from the group consisting of a thermoplastic polymer, an enzyme, a setting agent, a paraffin, an oil, a coloring agent and a hair care or skin care substance, and an n-nonyl ester, a process for the production of a shaped article, a process for the production of a packed product, the use of at least one n-nonyl ester, the use of a shaped article, a process for cleaning the surfaces of bore holes, drilling equipment or drill cuttings, processes for the production of a bore hole and processes for the production of an oil or a gas.
Linear fatty alcohols of short to medium chain length are successfully used nowadays as raw materials for surfactants, agents for influencing foam, solvents, agents for imparting consistency, lubricant additives and as etherification or esterification components in plastics processing. Either linear C8- or C10-alcohols or branched C9-alcohols (i-nonanol) are available. The linear alcohols are usually of native origin and always even-numbered. C8/C10 fractions with 40 to 48 wt. % of C8-alcohols and 51 to 59 wt. % of C9-alcohols are preferably employed here.
Pure C10-alcohol and derivatives thereof, such as, for example, ethers or esters, indeed have a high boiling point and therefore have a comparatively low volatility, but have high solidification points. Pure C8-alcohol and derivatives thereof in turn are indeed characterized by low solidification points, but have low boiling points and are therefore very volatile.
The branched i-nonanols are mixtures of substances and are produced petrochemically. Branching of the alcohols leads to a poorer biodegradability. Disadvantages in connection with the use of i-nonanols are furthermore the too high a melting point or too low a melting range of the derivatives such as esters, ethoxylates and sulphates, and indeed also when alcohol mixtures are employed. Limits are therefore imposed on this product group due to the non-ideal viscosity properties, especially at lower temperatures.
The present invention was based on the object of at least partly overcoming the disadvantages emerging from the prior art.
In particular, the present invention was based on the object of providing a process with the aid of which organic compositions comprising esters of linear fatty alcohols of short to medium chain length as an additive can be provided, these organic compositions having less highly volatile components compared with the comparable organic compositions known from the prior art and also having satisfactory viscosity properties at low temperatures.
The present invention was moreover based on the object of providing a process with the aid of which organic compositions comprising esters of linear fatty alcohols of short to medium chain length as an additive can be provided, as many components as possible of these organic compositions being based on renewable raw materials or on educts which can be obtained from renewable raw materials.
The organic compositions obtainable by this process are moreover to have improved use properties compared with the organic compositions known from the prior art.
In particular, the present invention was based on the object of providing a compound which can also be employed in particular as an additive in drilling fluids or cleaning compositions for drilling equipment.
A contribution towards achieving at least one of the abovementioned objects is made by the subject matter of the category-forming claims, the sub-claims dependent upon these representing further embodiments according to the invention.
The present invention therefore relates in particular to a process for the preparation of an organic composition which comprises a functional component chosen from the group consisting of a thermoplastic polymer, an enzyme, a setting agent, a paraffin, an oil, a coloring agent and a hair or skin care substance, comprising as process steps:
In the context of the present invention, a “functional component” is understood as meaning preferably a component which imparts to the composition to which this functional component is added its characteristic functional property. Thus, in the context of the present invention the functional component of a thermoplastic composition is the thermoplastic polymer, the functional component of an adhesive is the setting agent, the functional component of a lubricant formulation is the oil, the functional component of a detergent is the enzyme, the functional component of a defoamer is the paraffin, the functional component of a lacquer or a paint is the coloring agent and the functional component of a cosmetic formulation is the hair or skin care substance.
In the context of the present invention, an “organic composition” is understood as meaning preferably a composition which comprises organic components to the extent of more than 50 wt. %, based on the total weight of the organic composition, an organic component being understood as meaning preferably a carbon-containing compound with the exception of CO2, CO, carbides, CSO and pure carbon compounds, such as graphite, carbon black or diamond. The organic component is preferably a hydrocarbon compound, which can contain oxygen, nitrogen, phosphorus, sulphur or at least two of these atoms as hetero atoms.
In step ia) of the process according to the invention, an n-nonyl ester, which is obtainable by reaction of an n-nonyl alcohol component with a further component which is capable of reacting with the n-nonyl alcohol component to form an n-nonyl ester, is provided as an additive.
This provision of an n-nonyl ester preferably comprises the following process steps:
In process step 1a1) of the process for the provision of an n-nonyl ester, an n-nonyl alcohol component is first provided. According to a preferred embodiment of the process according to the invention for the preparation of an organic composition, it is preferable for the n-nonyl alcohol component to be obtained from pelargonic acid to the extent of at least 80 wt. %, particularly preferably to the extent of at least 90 wt. % and most preferably to the extent of at least 99 wt. %, in each case based on the n-nonyl alcohol component provided. In this connection it is furthermore preferable for the provision of the n-nonyl alcohol component to include the catalytic hydrogenation of pelargonic acid (octanecarboxylic acid, nonanoic acid), for example by the process described in WO-A-2006/021328, or the catalytic hydrogenation of the oleic acid ozonide obtained in the ozonolysis of oleic acid. The catalytic hydrogenation of esters of pelargonic acid, for example the catalytic hydrogenation of the methyl, ethyl, propyl or butyl ester of pelargonic acid, is furthermore conceivable. If the n-nonyl alcohol component is obtained by the catalytic hydrogenation of pelargonic acid, the pelargonic acid itself can be obtained, for example, by ozonolysis of oleic acid and subsequent oxidative working up of the oleic acid ozonide or by ozonolysis of erucic acid and subsequent oxidative working up of the erucic acid ozonide. Such a process is carried out on a large industrial scale, for example, by Unilever, Emery and Henkel and is also described, inter alia, in “Ozonierung von Alkenen in Alkoholen als Losungsmittel”, dissertation by Eberhard Rischbieter, University of Carolo-Wilhelmina in Braunschweig, 2000 or in U.S. Pat. No. 2,813,113. The oxidation of the aldehydes obtained in the oxidative working up of ozonides and the formation of the corresponding acid derivatives are described, for example, in DE-C-100 70 770. The preparation of oleic acid can in turn be carried out from tallow or tall oils, such as is described, for example, in U.S. Pat. No. 6,498,261. In addition to ozonolysis of oleic acid or of erucic acid, pelargonic acid can also be obtained by isomerization of petrochemical raw materials. Petrochemical production of pelargonic acid as described, for example, by Harold A., Wittcoff, Bryan G., Reuben, Jeffrey S. Plotkin in “Fats and Oils”, Industrial Organic Chemicals (Second Edition) (2004), John Wiley & Sons, Inc., pages 411-433, or the preparation of pelargonic acid from oleic acid by the process described in GB-A-813842 are furthermore conceivable.
According to a particular embodiment of the process according to the invention for the preparation of an organic composition, the n-nonyl alcohol component employed for the preparation of the n-nonyl ester comprises, in addition to the n-nonyl alcohol, further alcohols, for example C8- and/or C10-alcohols, it being particularly preferable in this case, however, for the n-nonyl alcohol component to contain less than 10 wt. %, particularly preferably less than 7.5 wt. % and most preferably less than 5 wt. %, in each case based on the n-nonyl alcohol component, of C8- and C10-alcohols. In the case where a mixture of n-nonyl alcohol and at least one further alcohol is employed, the content of n-nonyl alcohol in the n-nonyl alcohol component is preferably at least 90 wt. %, particularly preferably at least 92.5 wt. % and most preferably at least 95 wt. %, in each case based on the total weight of the n-nonyl alcohol component.
An n-nonyl alcohol component which is particularly preferred according to the invention is, in particular, that n-nonyl alcohol component which is obtained by catalytic hydrogenation of the pelargonic acid marketed under the brand names EMERY® 1202, EMERY® 1203 and EMERY® 1210, EMERY® 1202 comprising C6-monocarboxylic acids to the extent of less than 1 wt. %, C7-monocarboxylic acids to the extent of about 1 wt. %, C8-monocarboxylic acids to the extent of about 4 wt. %, pelargonic acid to the extent of about 93 wt. % and other by-products, in particular monocarboxylic acids having more than 9 carbon atoms, to the extent of about 2 wt. %, EMERY® 1203 comprising C6-C8-monocarboxylic acids to the extent of about 0.1 wt. %, pelargonic acid to the extent of about 99 wt. % and other by-products, in particular monocarboxylic acids having more than 9 carbon atoms, to the extent of about 0.9 wt. %, and EMERY®1210 comprising C5-monocarboxylic acids to the extent of about 3 wt. %, C6-monocarboxylic acids to the extent of about 27 wt. %, C7-monocarboxylic acids to the extent of about 31 wt. %, C8-monocarboxylic acids to the extent of about 12 wt. % and pelargonic acid to the extent of about 27 wt. %, the use of EMERY® 1203 being particularly preferred, however, since the content of pelargonic acid is particularly high here. n-Nonyl alcohol components which have been obtained by catalytic hydrogenation of pelargonic acid mixtures which contain more than 10 wt. %, particularly preferably more than 25 wt. % of pelargonic acid are furthermore advantageous in principle.
In process step ia2) of the process for the provision of an n-nonyl ester, at least one further component which is capable of reacting with the n-nonyl alcohol component to form an n-nonyl ester is provided, this further component preferably being an inorganic acid, in particular an inorganic acid chosen from the group consisting of sulphuric acid, sulphurous acid, phosphoric acid or phosphorous acid, or an organic acid, in particular an organic acid chosen from the group consisting of monocarboxylic acids, dicarboxylic acids, tricarboxylic acids, tetracarboxylic acids or derivatives of the abovementioned carboxylic acids.
The term “carboxylic acid” as used herein includes the carboxylic acid in its protonated form, the carboxylic acid in its deprotonated form (that is to say, in particular, salts of the carboxylic acid) and also mixtures of the carboxylic acid in its protonated form and its deprotonated form. The term “carboxylic acid” furthermore in principle includes all compounds which comprise at least one carboxylic acid group. It therefore also includes in particular compounds which, in addition to the at least one carboxylic acid group, also comprise other functional groups, such as, for example, hydroxyl groups, keto groups or ether groups.
The term “derivative of a carboxylic acid” includes all derivatives of a carboxylic acid which lead to a corresponding ester of the carboxylic acid in a reaction with an alcohol. In particular, the term “derivative of a carboxylic acid” includes the acid chlorides of the carboxylic acid and the acid anhydrides of the carboxylic acid. These derivatives preferably have an increased reactivity of the carboxylic acid group compared with the carboxylic acid, so that during a reaction with an alcohol the ester formation is promoted.
The use of mono-, di-, tri-, tetra- or polycarboxylic acids having more than four carboxyl groups, a derivative of such a carboxylic acid or a mixture of such a carboxylic acid and a derivative of such a carboxylic acid as a further component is particularly preferred according to the invention. In this context, possible carboxylic acids are, in particular, saturated or unsaturated carboxylic acids having a number of carbon atoms in a range of from 6 to 26, particularly preferably in a range of from 8 to 24, still more preferably in a range of from 10 to 22, even more preferably in a range of from 12 to 20 and most preferably in a range of from 14 to 18. Fatty acids are therefore carboxylic acids which are particularly preferred according to the invention.
Examples of suitable carboxylic acids include, in particular, caproic acid, oenanthic acid, caprylic acid, pelargonic acid, capric acid, lauric acid, myristic acid, fish oil, palmitic acid, palmoleic acid, pelagonic acid, margaric acid, stearic acid, elaeostearic acid, isostearic acid, isotridecanoic acid, arachic acid, behenic acid, lignoceric acid, cerotic acid, undecylenic acid, oleic acid, elaidic acid, vaccenic acid, icosenic acid, rapeseed oil, cetoleic acid, erucic acid, nervonic acid, linoleic acid, linolenic acid, arachidonic acid, timnodonic acid, clupanodonic acid, petroselic acid, gadoleic acid or cervonic acid.
In addition to the abovementioned fatty acids, di-, tri- or tetracarboxylic acids or anhydrides thereof chosen from the group consisting of phthalic anhydride, isophthalic acid, phthalic acid, terephthalic acid, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, naphthalenedicarboxylic acid, 4,4′-biphenyldicarboxylic acid, diphenylmethane-4,4′-dicarboxylic acid, succinic acid, fumaric acid, adipic acid, sebacic acid, azelaic acid, trimellitic acid, pyromellitic acid, mellitic acid and maleic anhydride are also possible, of these acids adipic acid, trimellitic acid, terephthalic acid and azelaic acid being particularly preferred.
Hydroxycarboxylic acids are furthermore also included as suitable carboxylic acids, and among these, hydroxy-fatty acids, such as, for example, ricinoleic acid, 12-hydroxystearic acid, hydrogenated castor oil fatty acids (fatty acids which contain small amounts of stearic acid and palmitic acid, just as 12-hydroxystearic acid), sabinic acid, 2-hydroxytetradecanoic acid, ipurolic acid (3,11-dihydroxytetradecanoic acid), 2-hydroxyhexadecanoic acid, jalapinolic acid, juniperic acid, ambrettolic acid, aleuritic acid, 2-hydroxyoctadecanoic acid, 18-hydroxyoctadecanoic acid, 9,10-dihydroxyoctadecanoic acid, kamiolenic acid, ferronic acid, cerebronic acid, 9-hydroxystearic acid and 10-hydroxystearic acid, are particularly preferred and 12-hydroxystearic acid and ricinoleic acid are most preferred. Short-chain hydroxycarboxylic acids, such as, for example, lactic acid, 3-hydroxypropionic acid, 2-hydroxybenzoic acid, 3-hydroxybenzoic acid or 4-hydroxybenzoic acid, are furthermore also suitable.
The abovementioned fatty acids can be obtained from naturally occurring fats and oils, for example via fat cleavage at elevated temperature under increased pressure and subsequent separation of the fatty acid mixtures obtained, optionally after hydrogenation of the double bonds present. Technical grade fatty acids, which as a rule are mixtures of various fatty acids of a certain chain length range with one fatty acid as the main constituent, are preferably employed here. Fatty acids having 12 to 18 C atoms, by themselves or in a mixture, are preferably provided.
In process step ia3) of the process for the provision of an n-nonyl ester, the n-nonyl alcohol component is reacted with the at least one further component to form an n-nonyl ester.
The preparation of the n-nonyl ester can be carried out by any process for the preparation of such an ester known to the person skilled in the art.
Preferably, for preparation of the esters, the n-nonyl alcohol component and the carboxylic acid or the derivative of the carboxylic acid are initially introduced into the reaction vessel and the reaction is then catalyzed in the presence of a suitable esterification catalyst. Esterification catalysts which can be employed are acids, such as, for example, sulphuric acid or p-toluenesulphonic acid, or metals and compounds thereof. For example, tin, titanium or zirconium, which can be used as finely divided metals or expediently in the form of their salts, oxides or soluble organic compounds, are suitable. In contrast to proton acids, the metal catalysts are high temperature catalysts which as a rule achieve their full activity only at temperatures above 180° C. However, they are preferred according to the invention because they produce fewer by-products, such as, for example, olefins, compared with proton catalysis. Esterification catalysts which are particularly preferred according to the invention are one or more divalent tin compounds, or tin compounds or elemental tin which can react with the educts to give divalent tin compounds. For example, tin, tin(II) chloride, tin(II) sulphate, tin(II) alcoholates or tin(II) salts of organic acids, in particular of mono- and dicarboxylic acids, can be employed as the catalyst. Particularly preferred tin catalysts are tin(II) oxalate and tin(II) benzoate.
The esterification reaction between the n-nonyl alcohol component and the carboxylic acid or the derivative of the carboxylic acid can be carried out by processes known to the person skilled in the art. In this context, it may be advantageous in particular to remove the water formed in the reaction from the reaction mixture, this removal of the water preferably being carried out by distillation, optionally by distillation with alcohol employed in excess. Alcohol which has not reacted after the esterification reaction has been carried out can also be removed from the reaction mixture, this removal of the alcohol preferably also be carried out by means of distillation. When the esterification reaction has ended, in particular after the unreacted alcohol has been separated off, the catalyst remaining in the reaction mixture can furthermore be separated off by a filtration or by centrifugation, optionally after treatment with a base.
It is furthermore preferable for the esterification reaction between the n-nonyl alcohol component and the carboxylic acid or the derivative of the carboxylic acid to be carried out at a temperature in a range of from 50 to 300° C., particularly preferably in a range of from 100 to 275° C. and most preferably in a range of from 200 to 250° C. The optimum temperatures depend on the alcohol(s) employed, the progress of the reaction, the catalyst type and the catalyst concentration. It can be easily determined by experiments for each individual case. Higher temperatures increase the rates of reaction and promote side reactions, such as, for example, splitting off of water from alcohols or the formation of colored by-products. The desired temperature or the desired temperature range can be established by the pressure in the reaction vessel (slightly increased pressure, normal pressure or optionally reduced pressure).
According to a particular embodiment of the process for the provision of an n-nonyl ester, this can comprise as a further process step the step of
wherein these ether recurring units are preferably a —[O—CH2—CH2]— unit, a —[O—CH2—CH2—CH2]— unit or a mixture of these units.
Such alkoxylated n-nonyl esters can be obtained, for example, by reacting the n-nonyl ester with ethylene oxide, propylene oxide or a mixture of ethylene oxide and propylene oxide in the presence of suitable catalysts in relative amounts such that 2 to 50 ether recurring units, particularly preferably 4 to 25 ether recurring units are inserted into the ester bond. A process with which esters can be alkoxylated is described, for example, in DE-A-40 10 606, the disclosure content of which with respect to the alkoxylation of esters is introduced herewith as reference and represents part of the disclosure of the present invention.
In process step ib) of the process according to the invention for the preparation of an organic composition, a functional component is provided.
A contribution towards achieving the abovementioned objects is also made by a process for the production of a shaped article, comprising the process steps:
In step I) of the process according to the invention for the production of a shaped article, a thermoplastic composition according to the invention is first provided, this provision preferably being carried out by a process according to the first variant of the process according to the invention.
In process step II), the thermoplastic composition is then heated to the glass transition temperature of the thermoplastic polymer or to a temperature above the glass transition temperature of the thermoplastic polymer. In this connection, it is in turn preferable for the heating of the thermoplastic composition to be carried out to a temperature in a range of from 5 degrees below the glass transition temperature (Tg) to 100° C. above the glass transition temperature of the thermoplastic polymer employed, particularly preferably to a temperature in a range of from 1 degree below the glass transition temperature (Tg) to 50° C. above the glass transition temperature of the thermoplastic polymer employed and most preferably to a temperature in a range of from 1 degree above the glass transition temperature (Tg) to 20° C. above the glass transition temperature of the thermoplastic polymer employed, here also the upper limit of the temperature range being essentially limited by the decomposition temperature of the thermoplastic polymer employed.
In principle, process steps I) and II) can be carried out simultaneously or in succession. It is appropriate to carry out process steps I) and II) simultaneously, for example, if the thermoplastic composition is prepared by means of a melt mixing process. Where appropriate, it may be advantageous here to convert the composition prepared by the melt mixing process directly into a shaped article. It is appropriate to carry out process steps I) and II) successively, for example, if the thermoplastic composition is prepared by means of a dry mixing process or if the thermoplastic composition is indeed prepared by means of a melt mixing process, but is not subjected to the formation of a shaped article directly after the preparation, but rather is first cooled according to process step v).
In process step III) of the process according to the invention for the production of a shaped article, a shaped article is produced from the heated thermoplastic composition prepared in process step II). Possible processes for the production of a shaped article are, in particular, injection molding, extrusion molding, compression molding, layer molding, laminating molding, blow molding, vacuum molding and transfer molding, injection molding being particularly preferred.
An embodiment of the process according to the invention for the production of a thermoplastic shaped article furthermore comprises at least one further process step IV) in which at least a part region of the shaped article obtained in process III) serves as a shaped article blank and is reduced in its mass cross-section compared with that of the shaped article obtained in process step III). The mass cross-section is the cross-section of a region of the shaped article made solidly from the thermoplastic molding composition according to the invention. For example, in containers or vessels, the mass cross-section is the thickness of a wall of this container or vessel. In the case of shaped articles which are rather thread- or strand-like in construction, the mass cross-section is the thickness of these threads or strands. In the case of rather planar structures, such as sheets, layers, webs, films or foils, the mass cross-section is the thickness of these planar structures. For the reduction in the mass cross-section, in principle all the methods known to the person skilled in the art and suitable for this are possible. These include, for example, stretching in one or two directions, drawing in one or two directions, centrifugation or blowing, each of which are preferably carried out at elevated temperatures at which the thermoplastic composition according to the invention is so soft or even liquid that stretching, drawing, centrifugation or blowing can be carried out. The part region in which the reduction in cross-section is effected preferably makes up at least 50% and particularly preferably at least 80% of the shaped article obtained in step III). Stretching or drawing are generally carried out if a fiber is to be obtained from the shaped article obtained in step III). For the production of films, on the one hand drawing or stretching in one or more dimensions can be carried out. Thus, the web running out of an extruder can be drawn on to a roll at a higher speed compared with the exit speed from the extruder. On the other hand, if a container or vessel is to be obtained, apart from stretching, drawing and centrifugation, blowing is chiefly carried out in step IV). In this, the reduction in mass cross-section is effected by applying a gas pressure. The gas pressure is generally chosen such that the thermoplastic composition, which is usually heated at least to the glass transition temperature, of the shaped article obtained in step III) can be extended. The extending is as a rule limited by using a mould having the final shape of the shaped article. In addition to containers, such as freezer boxes, dishes and packaging for foodstuffs, such as fruit, vegetables or meat, and medicaments as tablets, capsules, suppositories or powders, vessels for liquids can also be produced in this way. As well as for liquids of the cosmetic or pharmaceutical industry, these vessels for liquids can also be used in the foodstuffs industry, preferably in the drinks industry, as reusable vessels, such as PET or PLA bottles. It is furthermore possible for two or more of process steps I) to IV) to be supplemented by further process steps and/or to at least overlap in time. This applies in particular to process steps III) and IV).
In addition to bottles, other shaped articles can furthermore also be produced according to the invention. These include disposable and reusable vessels, such as plates, dishes, pots or beakers, and cutlery, such as knives, forks or spoons. The biodegradable thermoplastic compositions according to the invention are particularly suitable for these uses.
A contribution towards achieving the abovementioned objects is furthermore made by a process for the production of a packed product, comprising as process steps:
The product provided in process step a) is preferably a pharmaceutical, a body care composition, an agricultural auxiliary substance, an adhesive, a building material, a dyestuff or a foodstuff.
The at least partial surrounding of the product can be carried out, for example, by the process described in DE-A-103 56 769.
A contribution towards achieving the abovementioned objects is also made by a process for coating substances which can be consumed by living beings, comprising as process steps:
The provision of the n-nonyl ester is preferably carried out according to process step ia) of the process described above for the preparation of an organic composition.
The at least partial surrounding of the substance which can be consumed by living beings with the n-nonyl ester can be carried out, for example, in a manner such that the substance which can be consumed and the n-nonyl ester are mixed with one another in suitable mixing devices, possible mixing devices being, in particular, the Patterson-Kelley mixer, DRAIS turbulence mixer, Lodige mixer, Ruberg mixer, screw mixers, plate mixers and fluidized bed mixers as well as continuously operating vertical mixers, in which the polymer structure is mixed by means of rotating blades in rapid frequency (Schugi mixer). Should the n-nonyl ester not be liquid under the mixing conditions, this component is to be heated to a temperature above the melting temperature of the n-nonyl ester before or during the mixing with the substance which can be consumed by living beings. In addition to the use of the mixing devices described above, the at least partial surrounding of the substance which can be consumed by living beings with the n-nonyl ester can also be carried out, for example, by initially introducing the substance which can be consumed by living beings into a fluidized bed mixer and spraying the n-nonyl ester in liquid form on to the substance which can be consumed by living beings.
A contribution towards achieving the abovementioned objects is also made by the use of at least one n-nonyl ester, which is obtainable by reaction of an n-nonyl alcohol component with a further component which is capable of reacting with the n-nonyl alcohol component to form an n-nonyl ester, as an additive in a composition comprising as a functional component
α) a thermoplastic polymer, wherein the composition is a thermoplastic composition;
β) an enzyme, wherein the composition is a detergent;
γ) a setting agent of an adhesive, wherein the composition is an adhesive;
δ) a paraffin, wherein the composition is a defoamer;
ε) an oil, wherein the composition is a lubricant formulation;
ζ) a coloring agent, wherein the composition is a lacquer or a paint; or
wherein the n-nonyl ester has preferably been obtained by the process described above for the preparation of an n-nonyl ester comprising process steps ia1), ia2), ia3) and optionally ia4).
A contribution towards achieving the abovementioned objects is also made by the use of the n-nonyl ester described above, which is obtainable by reaction of an n-nonyl alcohol component with a further component which is capable of reacting with the n-nonyl alcohol component to form an n-nonyl ester, as an additive in compositions employed during drilling of bore holes.
It is particularly preferable according to the invention for the n-nonyl ester described above to be used as an additive in drilling fluids or cleaning compositions for drilling equipment.
The invention therefore also relates to a process for cleaning the surfaces of bore holes, in particular the walls of bore holes, of conveyor pipes or casings or of walls of the casing, and for cleaning drilling equipment or drillings, wherein the surfaces are first brought into contact with a cleaning composition comprising the n-nonyl ester described above and the surfaces are then optionally rinsed off with water.
In this connection, it is preferable in particular for the cleaning composition to be employed in the form of an aqueous solution, an aqueous dispersion or an oil-in-water emulsion containing
wherein the sum of components (α1) to (α3) is 100 wt. %.
In particular, the amount of component (α1) in the aqueous composition can vary and is adapted to the nature and the extent of the contamination.
Possible additives (α2) which differ from the n-nonyl ester are, in particular, weighting agents, fluid-loss additives, viscosity-regulating additives, wetting agents or salts. The general regulations for the composition of the particular treatment liquids apply here.
The co-use of organic polymer compounds of natural and/or synthetic origin may also prove to be advantageous. There are to be mentioned here in particular starch or chemically modified starches, cellulose derivatives, such as carboxymethylcellulose, guar gum, synthan gum or also purely synthetic water-soluble and/or water-dispersible polymer compounds, in particular of the type of high molecular weight polyacrylamide compounds with or without anionic or cationic modification.
Drilling equipment includes, in particular, drilling apparatuses such as, for example, the drilling rig, the drill string, in particular the drill rods and the drill bit, cleaning installations, installations for disposal of solids, in particular shaking screens or centrifuges, pumps, motors or gearing systems, or the drilling platform or parts thereof. For cleaning the drilling equipment, the cleaning composition comprising the n-nonyl ester is sprayed on or applied to the surfaces of the objects, or the objects to be cleaned are immersed in the aqueous compositions. The contamination thereby becomes detached from the surfaces. The surfaces are then brought into contact with water such that the compositions are removed together with the contamination, for example by spraying down the surface with a jet of water.
The cleaning composition comprising the n-nonyl ester can furthermore be used for cleaning drillings, the so-called “drill cuttings”. These are produced during boring and in the case of off-shore drillings must be deposited on the sea-bed surrounding the drilling platform, which can lead to a high introduction of mineral oil into the environment. In order largely to avoid ecological stress on the sea, the cuttings are cleaned beforehand and freed from residues of the drilling fluid. The cleaning composition comprising the n-nonyl ester can be used for all the cleaning operations known to the person skilled in the art which arise in the field of drilling into the earth, both in off-shore drillings and in drillings on land. These include, in particular, the removal of paraffin deposits from bore hole walls. Bore holes are conventionally cleaned by pumping a cleaning liquid through the bore hole under pressure and removing the deposits from the walls of the bore hole by means of the cleaning composition. The contamination is then transported out of the bore hole with the liquid.
According to a preferred embodiment of the process according to the invention described above, this comprises the process steps
wherein before process step (β3) is carried out, the cleaning composition comprising the n-nonyl ester is passed through the intermediate space between the outside of the casing and the walls of the bore hole, preferably is circulated in this intermediate space. This circulation can take place, for example, by a procedure in which the cleaning composition is pumped downwards through the casing, preferably via the drill rod, exits at the lower end of the casing, preferably at the drill head or at the drill bit, and then rises upwards again through the intermediate space between the outside of the casing and the walls of the bore hole. If the cleaning composition is pumped continuously downwards through the casing, both the walls of the bore hole and the outside of the casing can be cleaned in this manner.
According to a preferred embodiment of the process according to the invention for cleaning the surfaces of drilling equipment, this comprises the process step of drilling a bore hole into the earth by means of a drill head driven by a drill rod, wherein the cleaning composition comprising the n-nonyl ester is led at least partly through the drill head, preferably is circulated at least partly through this, this passing through or this circulating taking place at least partly during the presence of the drill head in the bore hole.
Possible drilling equipment of which the surface can be cleaned with the cleaning composition is in turn, in particular, drilling apparatuses such as, for example, the drilling rig, the drill string, in particular the drill rods and the drill bit, cleaning installations, installations for disposal of solids, in particular shaking screens or centrifuges, pumps, motors or gearing systems, or the drilling platform or parts thereof.
A contribution towards achieving the abovementioned objects is also made by a process for the production of a bore hole, comprising the process steps
wherein surfaces of the bore hole, the guide pipe, the drill rod or the drill head are brought into contact with the cleaning composition comprising the n-nonyl ester. In particular, this bringing into contact can be carried out according to the preferred embodiment described above for the process according to the invention, for cleaning the surfaces of bore holes or drilling equipment. It is accordingly preferable, before process step (β3) is carried out, for the cleaning composition comprising the n-nonyl ester to be passed through the intermediate space between the outside of the casing and the walls of the bore hole, preferably to be circulated through this intermediate space.
All the materials known to the person skilled in the art for this purpose can be employed as the sealing liquid which is introduced into the intermediate space between the outside of the conveyor pipe and the inside of the casing in process step (β5). Those sealing liquids which are described in U.S. Pat. No. 7,219,735 may be mentioned as an example at this point.
A further contribution towards achieving the abovementioned objects is also made by a process for the production of an oil or a gas which, in addition to the above-mentioned process steps (β1) to (β3) and optionally (β4) and (β5), also comprises the process steps
wherein here also the surfaces of the bore hole, the conveyor pipe, the drill rod or the drill head are brought into contact with the cleaning composition comprising the n-nonyl ester. Here also, this bringing into contact can be carried out according to the preferred embodiment described above for the process according to the invention, for cleaning the surfaces of bore holes or drilling apparatuses.
The invention also relates to a process for the production of bore holes, in which a drilling fluid is pumped through a bore hole, wherein a composition comprising the n-nonyl ester described above is used as the drilling fluid.
According to a particular embodiment of this process, this composition is a water-in-oil emulsion.
In this connection, it is preferable in particular for the composition to contain
wherein the sum of components I) to IV) is 100 wt. %.
In connection with the water-in-oil emulsion described above, it is preferable for the organic oil phase I) to be chosen entirely or in part from the group of
In this connection it is furthermore preferable for this water-in-oil emulsion to have a density of the liquid component in a range of from 1.2 to 3.0 g/cm3 and in particular in a range of from 1.5 to 3.0 g/cm3. The oil phase of the systems according to the invention comprises components a) to e) by themselves or components a), b), d) or e) together in a mixture with esters c) and optionally in a mixture with other suitable oil phases. Any desired mixtures of the oil phases a) to e) with one another are also possible.
Component a)
According to the invention, linear or branched paraffins having 5 to 22 C atoms are employed as component a). As is known, paraffins—more correctly called alkanes—are saturated hydrocarbons which, for the linear and branched representatives, follow the general empirical formula CnH2+1. The cyclic alkanes follow the general empirical formula CnH2n. The linear and branched paraffins are particularly preferred, whereas cyclic paraffins are less preferred. The use of branched paraffins is preferred in particular. Those paraffins which are liquid at room temperature, that is to say those having 5 to 16 C atoms per molecule, are furthermore preferred. However, it may also be preferable to employ paraffins having 17 to 22 C atoms, which have a wax-like consistency. It is preferable, however, to employ mixtures of the various paraffins, it being particularly preferable for these mixtures still to be liquid at 21° C. Such mixtures can be formed e.g. from paraffins having 10 to 21 C atoms. Paraffins are particularly preferred oil phases—by themselves or as a mixture constituent with further oil phases—in drilling fluids—preferably those of the invert type, in which the crosslinked glycerol or oligoglycerol esters according to the invention are used as thickeners.
Component b)
Internal olefins (abbreviated to IO in the following) can be employed according to the invention as component b). In this context, IOs are likewise compounds which are known per se and can be prepared by all the processes know for this to the person skilled in the art. EP 0 787 706 A1 describes e.g. a process for the synthesis of IOs by isomerization of alpha-olefins on sulphonic or persulphonic acids. It is characteristic that the IO obtained in this way are linear and comprise at least one olefinic double bond which is not in the alpha-position of the alkyl chain. Those IO or IO mixtures which comprise IO having 12 to 30 C atoms in the molecule, preferably having 14 to 24 C atoms and in particular having up to 20 C atoms in the molecule are preferably used according to the invention.
Component c)
Esters of the general formula R—COO—R′, in which R represents a linear or branched, saturated or unsaturated alkyl radical having 15 to 25 C atoms and R′ denotes a saturated, linear or branched alkyl radical having 6 to 22 C atoms, are furthermore a constituent of the oil phases according to the invention. Such esters are also known chemical compounds. The main use thereof in drilling fluids is e.g. the subject matter of EP 0 374 672 A1 and EP 0 374 671 A1. The use of those esters of which the radical R represents a saturated or unsaturated alkyl radical having 15 to 25 C atoms and R′ represents a saturated alkyl radical having 3 to 10 C atoms is particularly preferred. The saturated compounds are preferred in particular in this context. In the context of the teaching according to the invention, it is preferable for the oil phase to comprise, in addition to the esters according to the above description, a maximum of 15 wt. % (based on the oil phase) of other esters with radicals R which represent alkyl radicals having more than 23 C atoms.
Component d)
Mineral oils are a collective term for liquid distillation products which are obtained from mineral raw materials (crude oil, brown and hard coal, wood or peat) and essentially comprise mixtures of saturated hydrocarbons. The mineral oils preferably contain only small amounts of aromatic hydrocarbons, preferably less than 3 wt. %. Mineral oils which are based on crude oil and are liquid at 21° C. are preferred. The mineral oils preferably have boiling points of from 180 to 300° C.
Component e)
Linear alpha-olefins (LAO for short) are unbranched hydrocarbons which are unsaturated in the 1-position (“alpha C atom”). They can be based on natural substances, but in particular are also widely obtained by synthesis. LAO based on natural substances are obtained as linear products with an even carbon number by dehydration of fatty alcohols based on natural substances. The LAO obtained by synthesis routes—prepared by oligomerization of ethylene—often contain even carbon numbers in the chain, but processes for the preparation of uneven-numbered alpha-olefins are nowadays also known. In the context of the definition according to the invention—because of their volatility—as a rule at least 10, preferably at least 12 to 14 C atoms occur in the molecule. The upper limit of the LAO which are flowable at room temperature is in the range of from C18 to C20. However, this upper limit is not limiting for the usability of this substance class in the context of the invention. The upper limit of suitable LAO compounds for use in the context of the teaching according to the invention is thus significantly above the abovementioned limit value of C18 to C20 and can reach, for example, C30.
Component f)
In the context of the present application, carbonates are understood as meaning carbonic acid esters of fatty alcohols having 8 to 22 C atoms, preferably the diesters of carbonic acid. Such compounds and the use thereof as an oil phase for drilling fluids are described in DE 40 18 228 A1.
In addition to components a) to f), the oil phase I) can also contain other water-insoluble constituents, as long as these are ecologically acceptable. Further particularly suitable mixture constituents of the oil phase I) according to the invention are therefore specifically:
The oil phase I) of the composition in the form of a water-in-oil emulsion employed as a drilling fluid preferably has a pour point below 0° C., preferably below −5° C. (measured in accordance with DIN ISO 3016: 1982-10). The Brookfield viscosity of the oil phase at 0° C. is at most 50 mPas. The compositions employed as a drilling fluid have, if they are formed as an oil-based drilling fluid of the W/O type, a plastic viscosity (PV) in the range of from 10 to 70 mPas and a yield point (YP) of from 5 to 60 lb/100 ft2, in each case determined at 50° C. The kinematic viscosity of the oil phase, measured by the Ubbelohde method at 20° C., should preferably be at most 12 mm2/sec. The aqueous phase of the compositions according to the invention preferably has a pH in the range of from 7.5 to 12, preferably from 7.5 to 11 and in particular from 8 to 10.
The composition employed as a drilling fluid preferably comprises as the aqueous phase according to component II) aqueous salt solutions, preferably saturated salt solutions, it being possible for all the alkali metal or alkaline earth metal halides known to the person skilled in the art to be employed as salts. Examples of suitable salts which may be mentioned are, in particular, KCl, NaCl, LiCl, KBr, NaBr, LiBr, CaCl2, and MgCl2, among these CaCl2, NaCl and KCl or mixtures of these salts being particularly preferred.
Possible further additives which the composition employed as a drilling fluid can comprise according to component IV) are, in particular, additives chosen from the group consisting of surfactants as an admixing component for the crosslinked glycerol or oligoglycerol esters, weighting agents, fluid-loss additives, pH modifiers, further viscosity-modifying additives, wetting agents, salts, biocides, agents for inhibition of undesirable exchange of water between drilled formations—e.g. water-swellable clays and/or salt beds—and the e.g. water-based fluid, wetting agents for better absorption of the emulsified oil phase on solid surfaces, e.g. to improve the lubricating action, but also to improve the oleophilic closure of exposed rock formations or rock faces, corrosion inhibitors, alkali reserves and emulsifiers.
The general regulations for the composition of the particular treatment liquids for which data are given by way of example in the following with the aid of corresponding drilling muds apply here. The additives can be water-soluble, oil-soluble and/or water- or oil-dispersible.
Surfactants which can be used are anionic, nonionic, zwitterionic or cationic surfactants. However, the nonionic and the anionic surfactants are preferred. Typical examples of anionic surfactants are soaps, alkylbenzenesulphonates, alkanesulphonates, olefinsulphonates, alkyl ether sulphonates, glycerol ether sulphonates, methyl ester sulphonates, sulpho fatty acids, alkyl sulphates, fatty alcohol ether sulphates, glycerol ether sulphates, fatty acid ether sulphates, hydroxy-mixed ether sulphates, monoglyceride (ether) sulphates, fatty acid amide (ether) sulphates, mono- and dialkyl sulphosuccinates, mono- and dialkyl sulphosuccinamates, sulphotriglycerides, amide soaps, ether carboxylic acids and salts thereof. The latter are particularly preferred surfactant components in the context of the present technical teaching. Typical examples of nonionic surfactants are fatty alcohol polyglycol ethers, alkylphenol polyglycol ethers, fatty acid polyglycol esters, fatty acid amide polyglycol ethers, fatty amine polyglycol ethers, alkoxylated triglycerides, mixed ethers or mixed formals, optionally partially oxidized alk(en)yl oligoglycosides or glucuronic acid derivatives, fatty acid N-alkylglucamides, polyol fatty acid esters, sugar esters, sorbitan esters, polysorbates and amine oxides. If the nonionic surfactants contain polyglycol ether chains, these can have a conventional, but preferably a narrowed distribution of homologues. The surfactants are an optional constituent in the additives. They are preferably employed in amounts of from 0.01 to 2 wt. %, in particular from 0.1 to 1.5 wt. % and preferably from 0.2 to 0.5 wt. %, in each case based on the total water-in-oil emulsion.
Possible emulsifiers are, preferably, nonionic emulsifiers which are assigned in particular to one of the following substance classes: (oligo)alkoxylates—in particular lower alkoxylates, where corresponding ethoxylates and/or propoxylates are of particular importance here—of base molecules of natural and/or synthetic origin which contain lipophilic radicals and are capable of alkoxylation. Alkoxylates of the type mentioned are known as such—i.e. with a terminal free hydroxyl group on the alkoxylate radical—to be nonionic emulsifiers, but the corresponding compounds can also be closed by end groups, for example by esterification and/or etherification. A further important class of nonionic emulsifiers for the purposes of the invention are partial esters and/or partial ethers of polyfunctional alcohols having in particular 2 to 6 C atoms and 2 to 6 OH groups and/or oligomers thereof with acids and/or alcohols containing lipophilic radicals. In this context, compounds of this type which are also suitable in particular are those which additionally contain, bonded into their molecular structure, (oligo)alkoxy radicals and in this context in particular corresponding oligoethoxy radicals. The polyfunctional alcohols having 2 to 6 OH groups in the base molecule or the oligomers derived therefrom can be, in particular, diols and/or triols or oligomerization products thereof, where glycol and glycerol or their oligomers can be of particular importance. Known nonionic emulsifiers of the ethylene oxide/propylene oxide/butylene oxide block polymer type are also to be assigned to the field of partial ethers of polyfunctional alcohols. A further example of corresponding emulsifier components are alkyl (poly)glycosides of long-chain alcohols and the already mentioned fatty alcohols of natural and/or synthetic origin or alkylolamides, amine oxides and lecithins. The co-use of the now commercially available alkyl (poly)glycoside compounds (APG compounds) as emulsifier components in the context according to the invention may be of particular interest, inter alia, because this is an emulsifier class of particularly pronounced ecological acceptability. Without claim to completeness, from the substance classes of suitable emulsifier components listed here, the following representatives are additionally mentioned: (oligo)alkoxylates of fatty alcohols, fatty acids, fatty amines, fatty amides, fatty acid and/or fatty alcohol esters and/or ethers, alkanolamides, alkylphenols and/or reaction products thereof with formaldehyde and further reaction products of carrier molecules containing lipophilic radicals with lower alkoxides. As stated, the particular reaction products can also be closed by end groups at least in part. Examples of partial esters and/or partial ethers of polyfunctional alcohols are, in particular, the corresponding partial esters with fatty acids, for example of the type of glycerol mono- and/or diesters, glycol monoesters, corresponding partial ester of oligomerized polyfunctional alcohols, sorbitan partial esters and the like, and corresponding compounds with ether groupings.
The co-use of organic polymer compounds of natural and/or synthetic origin as further additives can be of considerable importance in this connection. There are to be mentioned here in particular starch or chemically modified starches, cellulose derivatives, such as carboxymethylcellulose, guar gum, synthan gum or also purely synthetic water-soluble and/or water-dispersible polymer compounds, in particular of the type of high molecular weight polyacrylamide compounds with or without anionic or cationic modification. Thinners for regulating the viscosity: The so-called thinners can be organic or inorganic in nature, examples of organic thinners are tannins and/or quebracho extract. Further example of these are lignite and lignite derivatives, in particular lignosulphonates.
The preferred agent against fluid loss (fluid-loss additive) is, in particular, organophilic lignite, while preferred pH modifiers can be found, for example, in EP 0 382 701 A1. The invention described in EP 0 382 701 A1 is based on the knowledge that in ester-based drilling fluids of the water-in-oil type, additives which ensure that the rheological properties of the drilling fluid also do not change when increasing amounts of free carboxylic acids are released due to partial hydrolysis of the esters should be added. These free carboxylic acids should as far as possible be converted into compounds which have stabilizing and emulsifying properties. For this purpose, EP 0 382 701 A1 proposes the addition of alkaline amines of high oleophilicity and the lowest possible water-solubility which are capable of reacting with the free acids to form salts. Typical examples of such amine compounds are primary, secondary and/or tertiary amines which are predominantly water-insoluble and which furthermore can be at least partly alkoxylated and/or substituted by hydroxyl groups. Further examples include aminoamides and/or heterocyclic compounds which contain nitrogen as a ring atom. Suitable compounds are, for example, basic amines which have at least one long-chain hydrocarbon radical having 8 to 36 carbon atoms, preferably having 10 to 24 carbon atoms, it also being possible for these hydrocarbon radicals to be mono- or polyunsaturated.
The amounts in which the further additives of the composition employed as a drilling fluid which are described above are added in the case of water-in-oil emulsion conventionally correspond to those amounts in which these compounds are added to the drilling fluids on a water-in-oil basis which are known from the prior art.
In compositions which have little weighting, component IV) is preferably a weighting agent, such as, for example, BaSO4, component IV) preferably being employed in an amount of up to 20 wt. % in the case of a composition which has little weighting. In more highly weighted compositions, component IV) is preferably employed in an amount of from 20 to 50 wt. %, while in highly weighted compositions 50 to 70 wt. % of component IV) can be employed.
It is furthermore preferable according to the invention for the composition, if it is present as a water-in-oil emulsion, to be a nanoemulsion or a microemulsion which preferably comprises drops of water or drops of an aqueous phase having a drop size of less than 1,000 μm, preferably having a drop size in a range of from 5 nm to 1,000 μm, particularly preferably having a drop size in a range of from 10 nm to 850 μm, still more preferably having a drop size in a range of from 20 nm to 700 μm, still more preferably having a drop size in a range of from 50 nm to 500 μm. According to the invention, the terms “microemulsion” and “nanoemulsion” characterize emulsions which comprise drops in the micrometer or nanometer range, it being possible for there to be a certain overlapping of these two ranges and therefore also of these two terms. According to some of the technical literature, and also of the prior art relating to drilling fluids, microemulsions are preferably understood as meaning those emulsions which form spontaneously on combination of the emulsion components, whereas the formation of nanoemulsions conventionally requires supplying of energy, for example in the form of homogenization, in particular in the form of high pressure homogenization.
In the case of a water-in-oil emulsion as a composition employed as a drilling fluid, this can be prepared by any process known to the person skilled in the art for the preparation of such a water-in-oil emulsion. It is thus conceivable, in particular, first to prepare the base emulsion from the organic oil phase as the continuous phase and the drops of water emulsified therein, and only then to add the above n-nonyl ester and optionally the further additives. However, it is also conceivable first to add the n-nonyl ester described above to the organic oil phase and then to form the emulsion from this oil phase and the water or the aqueous solution.
According to another particular embodiment of the composition employed as a drilling fluid, this is an aqueous solution or an oil-in-water emulsion.
In this connection, it is preferable in particular for the composition to contain
wherein the sum of components I) to IV) is 100 wt. %.
Those organic oil phases, aqueous phases and further additives which have already been mentioned above in connection with the water-in-oil emulsion are preferred as the organic oil phase, aqueous phase and further additives.
In the case also of an oil-in-water emulsion as a composition employed as a drilling fluid, this can be prepared by any process known to the person skilled in the art for the preparation of such an oil-in-water emulsion. It is thus conceivable, in particular, first to prepare the base emulsion from water or the aqueous solution as the continuous phase and the drops of the oil phase emulsified therein, and only then to add the n-nonyl ester described above and optionally the further additives. However, it is also conceivable first to add the n-nonyl ester described above to the organic oil phase and then to form the emulsion from this oil phase and the water or the aqueous solution.
According to a preferred embodiment of this process for the production of bore holes in which a drilling fluid is pumped through a bore hole, this comprises the process steps:
wherein the introduction, preferably the circulation, preferably takes place at least partly during the drilling in process step (α2).
The composition according to the invention consequently acts as a drilling fluid during drilling of holes into the earth, preferably when drilling for crude oil or natural gas.
A contribution towards achieving the abovementioned objects is consequently also made by a process for the production of an oil or gas, comprising the process steps:
A contribution towards achieving the abovementioned objects is also made by a cleaning composition and a drilling fluid, preferably a drilling fluid in the form of the water-in-oil emulsion described above or the oil-in-water emulsion described above.
The invention is now explained in more detail with the aid of non-limiting examples.
31.6 g of pelargonic acid (0.2 mol, Emery® 1203) and 150 ml of methanol were initially introduced into a glass flask and 3 g of conc. sulphuric acid were added. The mixture was boiled under reflux for 4 hours. Thereafter, 3.5 g of anhydrous sodium carbonate were added and the excess alcohol was distilled off. The pelargonic acid methyl ester was distilled off in vacuo (p approx. 16 mbar) at 95-100° C.
6 wt. % of copper chromite catalyst was added to 29.2 g of the pelargonic acid methyl ester obtained in this way and the mixture was stirred in an autoclave at 230° C. under a hydrogen pressure of 250 bar for 4 hours. Thereafter, the catalyst was filtered off and the filtrate was distilled in vacuo. The boiling point was about 113° C. under 26 mbar and the yield was 79%.
The batch described above was repeated several times for the preparation of n-nonanol.
346.9 g of the n-nonanol obtained in this way and 421 g of technical grade oleic acid (EDENOR Ti05) were initially introduced into a flask with a distillation bridge and 0.38 g of tin(II) oxalate (Fluka) was added. The reaction mixture was heated from 150° C. to 220° C. in the course of 3 hours. Thereafter, a vacuum was slowly applied and, after a further 2 hours at 220° C. (acid number of the reaction mixture=1.0), the excess n-nonanol was distilled off in vacuo. The mixture was cooled to 90° C. and filtered.
347 g of n-nonanol (prepared analogously to Example 1) and 409 g of technical grade stearic acid (EDENOR ST1) were initially introduced into a flask with a distillation bridge and 0.38 g of tin(II) oxalate (Fluka) was added. The reaction mixture was heated from 150° C. to 220° C. in the course of 3 hours. Thereafter, a vacuum was slowly applied and, after a further 3 hours at 220° C. (acid number of the reaction mixture=0.5), the excess n-nonanol was distilled off in vacuo. The mixture was cooled to 90° C. and filtered.
6 kg of polyethylene terephthalate (PET SP04 from Catalana de Polimers) were introduced into a 15 kg Henschel mixer. The mixing wall temperature was 40° C. 0.5 wt. % of the n-nonyl ester prepared in Example 2 was furthermore added as a mould release agent. The material was then granulated on a granulator (ZSK 24Mcc) with a stuffing screw.
For production of shaped articles from the thermoplastic composition, a fully hydraulic injection molding machine with a hydraulic closing unit of the Battenfeld HM800/210 type was employed. The maximum closing force is 800 KN, the screw diameter is 25 mm. A mould with a conically tapering, rectangular core was used at the test mould. For determination of the demolding force, a load cell with a maximum measuring range of 2 kN was attached to the ejector rod. The molding composition was predried at about 225° C. for about 4 hours. Significantly improved demolding was observed with the thermoplastic composition according to the invention compared with a molding composition without a mould release agent.
0.2 wt. % of zinc ricinoleate (Tego Sorb Conc 50 from Goldschmidt), 1 wt. % of sodium citrate, 0.1 wt. % of the n-nonyl ester obtained in Example 1, as a defoamer, 1 wt. % of boric acid, 7.5 wt. % of glycerol, 1 wt. % of ethanol, 4 wt. % of C12-C16-alkyl glycoside, 8 wt. % of soap, 8 wt. % of C12-C14-fatty alcohol+1.3 EO sulphate sodium salt, 1 wt. % of Acusol 120 (15%; methacrylic acid (stearyl alcohol-20 EO) ester/acrylic acid copolymer from Rohm & Haas), 0.5 wt. % of Dequest 2066, amylase, protease, and water were mixed to give a detergent.
A high molecular weight diisocyanate was prepared from a polypropylene glycol of Mn=880 and diphenylmethane-diisocyanate in accordance with the teaching of DE-A-199 57 351, and the monomeric MDI was then removed this until a residual monomer content of 0.1% resulted. A hot-melt adhesive was prepared from 100 parts of a polyol mixture for a standard polyurethane hot-melt adhesive (QR 6202, Henkel) having an average OH number of 32.5 and 76.5 parts of the abovementioned high molecular weight diisocyanate. 5 wt. % of the n-nonyl ester prepared in Example 2 was additionally added.
4.0 wt. % of paraffin having a solidification point in accordance with DIN ISO 2207 of 45° C., a liquid content at 40° C. of about 66 wt. % and a liquid content at 60° C. of about 96 wt. %, 1.2 wt. % of bisamide, 3 wt. % of sodium carbonate, 58.7 wt. % of sodium sulphate, 21.4 wt. % of sodium silicate, 2.1 wt. % of cellulose ether, 4.8 wt. % of the n-nonyl ester obtained in Example 1 and water are mixed to form an aqueous slurry which was spray dried with superheated steam by the process of the European patent specification EP 625 922.
1.2 wt. % of bisamide, 3 wt. % of sodium carbonate, 58.7 wt. % of sodium sulphate, 21.4 wt. % of sodium silicate, 2.1 wt. % of cellulose ether, 8.8 wt. % of the n-nonyl ester obtained in Example 1 and water are mixed to form an aqueous slurry which was spray dried with superheated steam by the process of the European patent specification EP-A-0 625 922.
5 g of the polymer emulsion prepared according to Example 1b of DE-A-39 39 549 were added to 995 g of a textile lubricant comprising 78.5 wt. % of i-butyl stearate, 5 wt. % of oleyl/cetyl alcohol 5 mol EO, 2.2 wt. % of coconut fatty acid monoethanolamide 4 mol EO, 0.8 wt. % of oleic acid, 6 wt. % of the n-nonyl ester obtained in Example 2, 6 wt. % of secondary fatty alcohol 7 mol EO (Tergitol 1587, manufacturer: Union Carbide) and 1.5 wt. % of water at 20° C., while stirring (maximum stirring speed of an overhead stirrer with a propeller stirrer). After 30 seconds, the polymer emulsion had become uniformly distributed and a clear solution was formed. Thereafter, the stirring speed was reduced as far as possible and the textile lubricant was heated to 60° C. to accelerate dissolving of the polymer particles.
736 g of demineralized water, 4 g of a 70 wt. % solution of stearic acid isodecyl ester in C12H26 (isomer mixture), 10 g of sodium nitrobenzenesulphonate, 5 g of the tetrasodium salt of ethylenediaminetetraacetic acid, 100 g of urea, 25 g of sodium bicarbonate, 100 g of D-I.1 and 20 g of Fluorescent Brightener C.I. 230 were initially introduced into a mixing vessel. 5 g of the n-nonyl ester obtained in Example 1 were added as a defoamer and the mixture was stirred with a high-speed stirrer at 2,000 rpm for 60 seconds.
An 0/W emulsion was prepared, the oil phase of which had the following composition:
5 wt. % of the n-nonyl ester obtained in Example 1 was added to the composition obtained in this way.
A conventional lime-treated fluid was prepared from 7.6 g of prehydrated bentonite, 1.15 g of ferrochrome lignosulphonate, 2.3 g of slaked lime, 0.38 g of starch and 0.76 g of NaOH. 5 wt. % of the n-nonyl ester obtained in Example 1 was added to this lime-treated fluid.
Number | Date | Country | Kind |
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102007055595.6 | Nov 2007 | DE | national |
102008009369.6 | Feb 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/65933 | 11/20/2008 | WO | 00 | 7/23/2010 |