Claims
- 1. A process for the production of at least one C4 compound selected from butane-1,4diol, γ-butyrolactone and tetrahydrofuran, which includes the step of hydrogenation in the vapour phase of maleic anhydride in the presence of a heterogeneous hydrogenation catalyst, which process comprises:(a) contacting a vaporous stream containing maleic anhydride vapour, water vapour, and carbon oxides in an absorption zone with a high boiling ester as solvent thereby to form a solution of maleic anhydride in the high boiling organic solvent, said high boiling ester having a boiling point at atmospheric pressure which is at least about 30° C. higher than that of maleic anhydride and being selected from di-(C1 to C4 alkyl) esters of alkyl dicarboxylic acids containing up to 13 carbon atoms, mono- and di-(C10 to C18 alkyl) esters of maleic acid, fumaric acid, succinic acid, and mixtures thereof, (C1 to C4 alkyl) esters of maphthalenemonocarboxylic acids, tri-(C1 to C4 alkyl) esters of aromatic tricarboxylic acids, and di-(C1 to C4 alkyl) esters of isophthalic acid; (b) recovering from the absorption zone a waste gas stream; (c) contacting the solution of maleic anhydride in the high boiling ester with a gaseous stream containing hydrogen thereby to strip maleic anhydride therefrom and to form a vaporous stream comprising hydrogen and maleic anhydride; (d) contacting material of the vaporous stream of step (c) in a hydrogenation zone under hydrogenation conditions with of a heterogeneous hydrogenation catalyst thereby to convert maleic anhydride by hydrogenation to at least one C4 compound selected from butane-1,4diol, γ-butyrolactone and tetrahydrofuran; and (e) recovering from the hydrogenation zone a product stream containing said at least one C4 compound.
- 2. A process according to claim 1, which the vaporous stream of step (a) is produced by partial oxidation of a hydrocarbon feedstock in the presence of a partial oxidation catalyst using molecular oxygen.
- 3. A process according to claim 2, in which the hydrocarbon feedstock is n-butane.
- 4. A process according to claim 3, in which the partial oxidation catalyst comprises vanadium pentoxide and in which the partial oxidation conditions include use of a temperature of from about 350° C. to about 450° C., a pressure of from about 1 bar to about 3 bar, an air to n-butane ratio of from about 15:1 to about 50:1 and a contact time of from about 0.01 s to about 0.5 s.
- 5. A process according to claim 1, in which in step (a) the vaporous maleic anhydride stream is contacted with the high boiling solvent at a temperature in the range of from about 60° C. to about 160° C. and at a pressure of from about 1 bar to about 3 bar so as to form a solution comprising maleic anhydride in the high boiling ester.
- 6. A process according to claim 5, in which the contacting step is carried out in a countercurrent contacting device wherein the ascending vaporous stream is contacted by a descending stream of high boiling ester in a gas-liquid contacting device.
- 7. A process according to claim 1, in which the high boiling ester is a methyl ester.
- 8. A process according to claim 7, in which the high boiling ester is dimethyl sebacate.
- 9. A process according to claim 1, in which the high boiling ester used in step (a) comprises recycled material resulting from the hydrogen stripping step (c).
- 10. A process according to claim 1, in which the hydrogen stripping step is conducted at substantially the inlet pressure to the hydrogenation zone.
- 11. A process according to claim 1, in which the hydrogen stripping step is conducted at a temperature in the range of from the inlet temperature to the hydrogenation zone to about 20° C. below the inlet temperature to the hydrogenation zone.
- 12. A process according to claim 1, in which the hydrogenation step is conducted in the vapour phase using a promoted copper catalyst at a temperature of from about 150° C. to about 300° C. and at a pressure of from about 5 bar to about 100 bar.
- 13. A process according to claim 1, in which there is recovered form the hydrogenation zone a hydrogenation product mixture which contains, in addition to butane-1,4-diol, also tetrahydrofuran and γ-butyrolactone.
- 14. A process according to claim 13, in which the hydrogenation product mixture is purified by distillation in one or more stages, including distillation in a “light ends” column to separate overhead the volatile components of the mixture including tetrahydrofuran, and n-butanol.
- 15. A process according to claim 14, in which the bottoms product from the “light ends” column is further purified by distillation in one or more stages to yield pure butane-1,4-diol.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9724195 |
Nov 1997 |
GB |
|
Parent Case Info
This application is a 371 of PCT/GB/03257 filed Nov. 2,1998.
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
102e Date |
371c Date |
PCT/GB98/03257 |
|
WO |
00 |
6/29/2000 |
6/29/2000 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO99/25675 |
5/27/1999 |
WO |
A |
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Non-Patent Literature Citations (1)
Entry |
Vapour Phase Hydrogenation of Maleic Anhydride to γ-Butyrolactone; 3. Reaction Pathway and New ctalyst Compositions, pp. 174-178; BD. 48, Heft 4/5, Apr./May 1995. |