Process for the rehydration of magaldrate powder

Abstract

The present invention relates to a novel process for the rehydration of magaldrate powder by mechanical processing of aqueous suspensions of magaldrate powder.

Description

TECHNICAL FIELD

[0001] The present invention relates to the field of pharmaceutical technology and describes a novel process for the rehydration of magaldrate powder.

BACKGROUND ART

[0002] Magaldrate has been used for a long time as antacid product (magaidrate is the International nonproprietary name for an antacid based on aluminum magnesium hydroxide). The commercial antacid products are marketed either as tablets or in the form of liquid suspensions. Tablets are usually produced from magaldrate powder and the liquid suspensions from magaldrate gel. If magaldrate products are sold in the form of liquid suspensions, it is difficult and costly to transport magaldrate gel over large distances to the place of production of the liquid suspensions. The suspensions can also be produced from the powder used for tablet production, but this powder cannot be completely rehydrated, and the suspension is gritty and sediments considerably. As described in U.S. Pat. No. 2,923,660, magaldrate is usually produced by adding a magnesium salt solution to a strongly alkaline alkali metal aluminate solution. The freshly precipitated substance is in the form of a gel or in colloidal form. If the form is dried to produce a powder, the colloidal properties which were present with the freshly precipitated gel are destroyed. If the powder is put into water it cannot be completely converted back into a hydrated or gel form. To eliminate this defect, DE 2749789 proposes adding a soluble organic colloid to the magaldrate gel. Subsequent drying is said to result in a rehydratable magaldrate powder which is converted into the hydrated form again after mixing with water.

DESCRIPTION OF THE INVENTION

[0003] The object of the present invention is to provide a simple process for the rehydrauon of magaldrate powder, in particular a process which requires no additions of excipients. It has now been found, surprisingly, that magaldrate can be obtained in hydrated form or gel form from magaldrate powder by mechanical treatment of aqueous suspensions of magaldrate powder. An addition of organic or inorganic colloids is unnecessary in this connection. The preparations obtained after mechanical treatment of aqueous suspensions of magaldrate powder have advantageous properties for their further processing to commercial suspensions in relation to sedimentation behavior, particle distribution and flow behavior, which are comparable with those of freshly precipitated magaldrate gels. The pr parations obtained in this way can be further processed without difficulty to commercial liquid suspensions. The elaborate and costly transport of freshly precipitated magaldrate gels to the place of further processing to commercial liquid suspensions can thus be omitted.

[0004] The invention therefore relates to a process for producing rehydrated magaldrate preparations from magaldrate powder by mechanical treatment of aqueous suspensions of magaldrate powder.

[0005] The aqueous suspensions of magaldrate powder employed according to the invention contain 10 to 40%, preferably 18 to 22%, (w/w) magaldrate powder. Such suspensions can be obtained, for example, by adding magaldrate powder to water with stirring. If desired, it is also possible to add a preservative such as, for example, silver sulfate for the later commercial product. It is possible to employ according to the invention commercial magaldrate powder (e.g. produced as described at the outset) of variable quality. The mechanical treatment of the aqueous suspension of magaldrate powder takes place according to the invention in suitable mills, by Ultraturrax or by ultrasound. Mills suitable according to the invention are, in particular, annular gap bead mills. Annular gap bead mills are known to the skilled worker. The speed of rotation of the rotor, the width of the grinding gap, the level of the beads and the diameter of the grinding beads, and the flow rate of the suspension, can be used to influence the result of grinding.

[0006] The rehydrated magaldrate preparations obtained after mechanical treatment can then be further processed to commercial liquid suspensions. It is possible to add for this purpose for example other additives such as flavorings (e.g. maltol as flavor enhancer and aromatizers), flocculation-preventing agents, thickeners (e.g. cellulose), preservatives (e.g. silver sulfate and chlorhexidine gluconate) and sweeteners (e.g. sodium cyclamate). It has been observed that the rehydrated magaldrate preparations obtained by the process of the invention are stable on storage and, even after a prolonged period, neither flocculation nor association is to be observed.

EXAMPLES

[0007] Production of Rehydrated Preparations from Magaldrate Powder

[0008] Magaldrate powder of the following quality was employed:

[0009] Magaldrate R=magaldrate powder (USP), micronized;

[0010] Magaldrate LD=magaldrate powder (USP), ground;

[0011] Magaldrate HD=magaldrate powder (USP), ground.

[0012] Magaldrate LD and HD differ in the apparent density. Magaldrate R, LD and HD are obtainable, for example, from Reheis, Dublin, Ireland.

[0013] Analytical Methods

[0014] 1) Measurement of the Viscosity of the Rehydrated Preparations of the Invention

[0015] All the measurements were carried out in an AR 1000 rheometer from TA Instruments.

[0016] Flow test 585 s−1

[0017] Test duration 5 minutes

[0018] Test temperature 20° C.

[0019] Evaluation at 585 s−1

[0020] Measurement system: plate/cone 4 cm 2°

[0021] 2) Measurement of the Particle Distribution of the Rehydrated Preparations of the Invention

[0022] Method: SYMTATHEC HELOS particle size analysis

Example 1

[0023] Magaldrate R about 20% MS12

[0024] Mechanical treatment in an annular gap bead mill CoBall MS 12 mill

[0025] Motor 3 KW; grinding gap 6.5 mm; sieve 0.3 mm, separation gap 0.05 mm

[0026] Beads of zirconium oxide 0.8 mm, bead filling 60%

[0027] Circumferential speed: 13 m/s

[0028] Amperage: 2A

[0029] Product temperature in: 23° C.; product temperature out: 19.5-22° C.

[0030] Magaldrate powder 800 g (magaldrate R) is dispersed with 4200 g of demineralized water. The concentration of anhydrous magaldrate is about 14% (w/w). The disperson is conveyed into the mill by means of a pump and is ground.

[0031] Viscosities at Various Flow Rates:

	7	kg/h	92	mPa.s
	10	kg/h	69	mPa.s
	120	kg/h	148	mPa.s

[0032] Particle Distribution before Grinding and with 10 kg Throughput:

Sample	X10	X50	X90	X98
Dispersion	1.78 μm	6.18 μm	13.72 μm	19.56 μm
10 kg/h	1.52 μm	3.71 μm	8.49 μm	13.39 μm

Example 2

[0033] Magaldrate HD about 20% MS12

[0034] Mechanical treatment in an annular gap bead mill CoBall MS 12 mill

[0035] Motor 3 KW; grinding gap 6.5 mm; sieve 0.3 mm, separation gap 0.05 mm

[0036] Beads of zirconium silicate 0.8 mm-1.0 mm, bead filling 60%

[0037] Circumferential speed: 13 m/s

[0038] Amperage: 2A

[0039] Product temperature in: 23° C.; product temperature out: 25° C.

[0040] Throughput: 12 kg/h

[0041] Magaldrate powder 890 g of HD is dispersed with 3120 g of demineralized water. The concentration of anhydrous magaldrate is about 19% (w/w). The disperson is conveyed into the mill by means of a pump and is ground.

[0042] Viscosity: 159 mPa.s

	Particles before grinding:	× 50 =	19.32 × 98 = 85.25
	After grinding:	× 50 =	3.41 × 98 = 16.44

Example 3

[0043] Magaldrate LD about 20% MS12

[0044] Mechanical treatment in an annular gap bead mill CoBall MS 12 mill

[0045] Motor 3 KW; grinding gap 6.5 mm; sieve 0.3 mm, separation gap 0.05 mm

[0046] Beads of zirconium silicate 0.8 mm-1.0 mm, bead filling 60%

[0047] Circumferential speed: 13 m/s

[0048] Amperage: 2A

[0049] Product temperature in: 23° C.; product temperature out: 25° C.

[0050] Throughput: 12 kg/h

[0051] Magaldrate powder 890 g of LD is dispersed with 3120 g of demineralized water. The concentration of anhydrous magaldrate is about 19% (w/w). The disperson is conveyed into the mill by means of a pump and is ground.

[0052] Viscosity: 195 mPa.s

	Particles before grinding:	× 50 =	19.32 × 98 = 85.25
	After grinding:	× 50 =	2.95 × 98 = 17.25

Example 4

[0053] Magaldrate R about 20% MS32

[0054] Mechanical treatment in an annular gap bead mill CoBall MS 32 mill

[0055] Motor 30 KW; grinding gap 7 mm; sieve 0.2 mm, separation gap 0.1 mm

[0056] Beads of zirconium silicate 0.8 mm-1.0 mm,

[0057] Bead filling 70% throughput 78 kg/h

[0058] Bead filling 60% throughput 105 kg/h

[0059] Circumferential speed: 13 m/s

[0060] Amperage: 22A

[0061] Product temperature in: 24.8°; product temperature out: 20.8° C.

[0062] Magaldrate powder R 23.9 kg are dispersed with 76.1 kg of demineralized water. The concentration of anhydrous magaldrate is about 20% (w/w). To preserve the crude gel, 1.65 g of silver sulfate are added. The dispersion is conveyed into the mill by means of a pump and is ground.

[0063] Particle distribution:

Throughput	X10	X50	X90	X98
78 kg/h	1.34 μm	3.12 μm	6.51 μm	9.42 μm
105 kg/h	1.43 μm	3.31 μm	6.77 μm	9.72 μm

[0064] Viscosity of the preparation obtained with a throughput of 105 kg/h (60% bead filling/105 kg throughput)=118 mPa.s

Example 5

[0065] Magaldrate R/Magaldrate LD 2:1 about 20% MS32

[0066] Mechanical treatment in an annular gap bead mill CoBall MS 32 mill

[0067] Motor 22 KW; grinding gap 7 mm; sieve 0.2 mm, separation gap 0.1 mm

[0068] Beads of zirconium silicate 0.8 mm-1.0 mm,

[0069] Bead filling 60%; throughput see table

[0070] Circumferential speed: 12.6 m/s

[0071] Amperage: 25A

[0072] Product temperature in: 21°; product temperature out: 20° C.

[0073] Magaldrate powder R 24 kg and magaldrate powder LD 12 kg are dispersed with 114 kg of demineralized water. The concentration of anhydrous magaldrate is about 20% (w/w). To preserve the crude gel, 2.175 g of silver sulfate are added. The dispersion is conveyed into the mill by means of a pump (NL 15A) and is ground.

	Viscosity
Sample	mPa.s	X10 (μm)	X50 (μm)	X90 (μm)	X100 (μm)
Un-ground		2.1	5.6	21.2	51.5
130 kg/h	129	1.4	3.4	7.3	18
180 kg/h	105	1.5	3.5	7.6	21.5
120 kg/h	97	1.5	3.5	7.8	21.5
200 kg/h	66	1.6	3.6	8.5	25.5

Example 6

[0074] Magaldrate R/Magaldrate LD 1:1 about 20% MS32

[0075] Mechanical treatment in an annular gap bead mill CoBall MS 32 mill

[0076] Motor 22 KW; grinding gap 7 mm; sieve 0.2 mm, separation gap 0.1 mm

[0077] Beads of zirconium silicate 0.8 mm-1.0 mm,

[0078] Bead filling 60%; throughput 240 kg/h

[0079] Circumferential speed: 12.6 m/s

[0080] Amperage: 25A

[0081] Product temperature in: 21°; product temperature out: 22° C.

[0082] Feed pressure: 0 bar

[0083] Magaldrate powder R 36 kg and magaldrate powder LD 36 kg are dispersed with 228 kg of demineralized water. The concentration of anhydrous magaldrate is about 20% (w/w). To preserve the crude gel, 5.46 g of silver sulfate are added. The dispersion is conveyed into the mill by means of a pump (NL 15A) and is ground.

Throughput	X10	X50	X90	X100
240 kg/h	1.5 μm	4.1 μm	10.5 μm	30.5 μm

[0084] Viscosity: 83 mPa.s

Example 7

[0085] Magaldrate R/Magaldrate LD 1:1 about 20% MS50

[0086] Mechanical treatment in an annular gap bead mill CoBall MS 50 mill

[0087] Motor 45 KW; grinding gap 7 mm; sieve 0.3 mm, separation gap 0.3 mm

[0088] Beads: glass 0.75 mm-1.0 mm,

[0089] Bead filling: see table, throughput: see table

[0090] Circumferential speed: 12.8 m/s

[0091] Amperage: average 30 A

[0092] Product temperature in: about 21°; product temperature out: average 20° C.

[0093] Magaldrate powder R 70 kg and magaldrate powder LD 70 kg are dispersed with 460 kg of demineralized water. The dispersion is conveyed Into the mill by means of a pump (NL30A) and is ground. The concentration of anhydrous magaldrate is about 20% (w/w).

		Through-
	Bead	put	Viscosity	Particles (Nm)
Sample	filling	(kg/h)	MPa.s	X10/X50/X90/X100
1	55%	600	73	1.5/4.2/12.3/43.5
½	55%	600	66	1.5/4.1/11.8/36.5
(15 min run)
2	60%	600	27	1.7/7.0/27.4/61.5
3	45%	600	32	1.7/4.9/12.2/30.5
4	50%	640	53	1.6/4.4/10.7/25.5
5	50%	528	64	1.6/4.2/10.2/25.5
6	55%	440	122	1.4/3.7/9.1/25.5
7	55%	650	73	1.5/4.1/10.8/30.5
8	55%	500	107	1.5/3.8/9.1/21.5
9	55%	500	93	1.5/4.0/10.6/36.5
(after stopping)
Commercial			67	2.2/5.0/10.0/36.5
product

Example 8

[0094] Magaldrate R about 30% MS32

[0095] Mechanical treatment in an annular gap bead mill CoBall MS 32 mill

[0096] Motor 22 KW; grinding gap 7 mm; sieve 0.2 mm, separation gap 0.1 mm

[0097] Beads of zirconium silicate 0.8 mm-1.0 mm,

[0098] Bead filling 60%; throughput see table

[0099] Circumferential speed: 12.6 m/s

[0100] Amperage: 25A

[0101] Product temperature in: 21°; product temperature out: 25° C.

[0102] Magaldrate powder R 54.4 kg is dispersed with 100 kg of demineralized water. The concentration of anhydrous magaldrate is about 30%. To preserve the crude gel, 4.19 g of silver sulfate are added. The dispersion is conveyed into the mill by means of a pump (NL 15A) and is ground.

	Viscosity
Sample	MPa.s	X10 (μm)	X50 (μm)	X90 (μm)	X100 (μm)
Un-ground		2	5	11	37
250 kg/h	337	1.6	3.7	8.1	26
325 kg/h	246	1.6	3.8	8.2	26

Example 9

[0103] Magaldrate R/Magaldrate LD 2:1 about 30% MS32

[0104] Mechanical treatment in an annular gap bead mill CoBall MS 32 mill

[0105] Motor 22 KW; grinding gap 7 mm; sieve 0.2 mm, separation gap 0.1 mm

[0106] Beads of zirconium silicate 0.8 mm-1.0 mm,

[0107] Bead filling 60%; throughput see table

[0108] Circumferential speed: 12.6 m/s

[0109] Amperage: 25A

[0110] Product temperature in: 21°; product temperature out: 24° C.

[0111] Magaldrate powder R 33 kg and magaldrate powder LD 16 kg are dispersed with 90 kg of demineralized water. The concentration of anhydrous magaldrate is about 30% (w/w). To preserve the crude gel, 3.766 g of silver sulfate are added. The dispersion is conveyed into the mill by means of a pump (NL 15A) and is ground.

	Viscosity
Sample	MPa.s	X10 (urn)	X50 (μm)	X90 (μm)	X100 (μm)
460 kg/h	265	1.62	3.78	8.66	30.5
350 kg/h	359	1.60	3.71	8.36	30.6

Claims

1. A process for the production of a rehydrated magaldrate preparation from magaldrate powder by mechanical treatment of aqueous suspensions of magaldrate powder.

2. The process as claimed in claim 1, where aqueous suspensions with 10 to 40% magaldrate powder are employed.

3. The process as claimed in claim 1, where the mechanical treatment takes place by grinding the suspension in a suitable mill.

4. The process as claimed in claim 3, where the mill is an annular gap bead mill.

5. An aqueous magaldrate suspension obtainable by the process as claimed in claim 1.

6. A process for the production of liquid suspensions comprising magaldrate for use as pharmaceutical comprising the steps of a) mechanical treatment of aqueous suspensions of magaldrate powder and b) mixing of the rehydrated magaldrate preparation obtained under a) with at least one additive or a suitable solution of an additive, where the additive is selected from the group of flavorings, flocculation-preventing agents, thickeners, preservatives and sweeteners.