Claims
- 1. Process for converting a hydrocarbon feed to a hydrocarbon converted product, which comprises contacting said hydrocarbon feed under hydrocarbon converting conditions with a molecular sieve containing chromium-aluminum-phosphorus oxide (CAPO), said molecular sieve being a crystalline molecular sieve having intracrystalline pore system selected from the group consisting of:
- (a) crystalline molecular sieves having three-dimensional microporous framework structures of CrO.sub.2.sup.n, AlO.sub.2 and PO.sub.2 tetrahedral units, where "n" has a value of -1 or +1, having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Cr.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Cr.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of from zero to about 0.3; and "x", "y" and "z" represent the mole fractions of chromium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the hexagonal compositional area defined by points A, B, C, D, E and F of FIG. 1; and
- (b) crystalline molecular sieves having three-dimensional microporous framework structures of CrO.sub.2.sup.n, AlO.sub.2 and PO.sub.2 tetrahedral units where "n" has a value of zero, having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Cr.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Cr.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of from zero to about 0.3; and "x", "y" and "z" represent the mole fractions of chromium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional are defined by points G, H, I, J and K of FIG. 2.
- 2. Process according to claim 1 wherein the hydrocarbon conversion process is cracking.
- 3. Process according to claim 1 wherein the hydrocarbon conversion process is hydrocracking.
- 4. Process according to claim 1 wherein the hydrocarbon conversion process is hydrogenation.
- 5. Process according to claim 1 wherein the hydrocarbon conversion process is polymerization.
- 6. Process according to claim 1 wherein the hydrocarbon conversion process is alkylation.
- 7. Process according to claim 1 wherein the hydrocarbon conversion process is reforming.
- 8. Process according to claim 1 wherein the hydrocarbon conversion process is hydrotreating.
- 9. Process according to claim 1 wherein the hydrocarbon conversion process is isomerization.
- 10. Process according to claim 9 wherein the isomerization conversion process is xylene isomerization.
- 11. Process according to claim 1 wherein the hydrocarbon conversion process is dehydrocyclization.
- 12. Process according to claim 1 wherein the mole fractions of chromium, aluminum and phosphorus present as tetrahedral oxides are within the tetragonal compositional area defined by points a, b, c and d of FIG. 3.
- 13. Process according to claim 1 wherein the mole fractions of chromium, aluminum and phosphorus present as tetrahedral oxides are within the hexagonal compositional area defined by points n, o, p, q, r and s of FIG. 3.
- 14. Process according to claim 1 wherein the mole fractions of chromium, aluminum and phosphorus present as tetrahedral oxides are within the pentagonal compositional area defined by points e, f, g, h and i of FIG. 4.
- 15. Process according to claim 1 wherein the mole fractions of chromium, aluminum and phosphorus present as tetrahedral oxides are within the tetragonal compositional area defined by points j, k, l and m of FIG. 5.
- 16. Process according to claim 1 wherein, before being contacted with said hydrocarbon, said molecular sieve is calcined at a temperature sufficiently high to remove at least some of any organic templating agent present in the intracrystalline pore system.
- 17. Process according to claim 1 wherein said crystalline molecular sieve has a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables A to H and J to V;
- TABLE A (CAPO-5)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________7.3-7.65 12.1-11.56 m-vs19.5-20.0 4.55-4.44 m-s20.9-21.3 4.25-4.17 m-vs22.2-22.6 4.00-3.93 w-vs25.7-26.2 3.47-3.39 w-m______________________________________
- TABLE B (CAPO-11)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________9.3-9.65 9.51-9.17 m-s20.2-20.6 4.40-4.31 m-s20.9-21.3 4.25-4.17 s-vs22.0-22.5 4.04-3.95 m-s22.5-22.9 3.95-3.92 m-s23.0-23.4 3.87-3.80 m-vs______________________________________
- TABLE C (CAPO-14)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________8.6-8.9 10.3-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE D (CAPO-16)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________11.3-11.6 7.83-7.63 m-vs18.7-8.9 4.75-4.70 w-s21.9-22.3 4.06-3.99 m-vs26.5-27.0 3.363-3.302 w-m29.7-30.05 3.008-2.974 w-m______________________________________
- TABLE E (CAPO-17)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________7.7-7.75 11.5-11.4 vs13.4 6.61 s-vs15.5-15.55 5.72-5.70 s19.65-19.7 4.52-4.51 w-s20.5-20.6 4.33-4.31 vs31.8-32.00 2.812-2.797 w-s______________________________________
- TABLE F (CAPO-18)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________9.5-9.7 9.23-9.16 vs15.4-15.6 5.76-5.66 m16.9-17.1 5.25-5.19 m20.15-20.3 4.41-4.38 m20.95-21.1 4.24-4.20 m31.8-32.6 2.814-2.749 m______________________________________
- TABLE G (CAPO-20)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________13.7-14.25 6.46-6.22 m-vs19.55-20.0 4.54-4.44 w-s24.05-24.5 3.70-3.63 m-vs34.3-35.0 2.614-2.564 vw-w42.5-43.0 2.127-2.103 vw-w______________________________________
- TABLE H (CAPO-31)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________8.5-8.6 10.40-10.28 m-s20.2-20.3 4.40-4.37 m21.9-22.1 4.06-4.02 w-m22.6-22.7 3.93-3.92 vs31.7-31.8 2.823-2.814 w-m______________________________________
- TABLE J* (CAPO-33)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs16.9-17.3 5.25-5.13 w-m20.45-20.9 4.34-4.25 w-m23.85-24.25 3.73-3.67 w-m26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs______________________________________ *as-synthesized form
- TABLE K* (CAPO-33)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________13.15-13.4 6.73-6.61 vs18.05-18.35 4.91-4.83 m18.4-18.6 4.82-4.77 m26.55-26.7 3.36-3.34 m32.0-32.1 2.80-2.79 m______________________________________ *calcined form
- TABLE L (CAPO-34)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________9.4-9.65 9.41-9.17 s-vs15.9-16.2 5.57-5.47 vw-m17.85-18.4 4.97-4.82 w-s20.3-20.9 4.37-4.25 m-vs24.95-25.4 3.57-3.51 vw-s30.3-30.8 2.95-2.90 w-s______________________________________
- TABLE M (CAPO-35)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________10.8-11.1 8.19-7.97 m17.2-17.4 5.16-5.10 s-vs21.0-21.25 4.23-4.18 m-s21.8-22.0 4.08-4.04 vs31.8-32.2 2.814-2.788 m______________________________________
- TABLE N (CAPO-36)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________7.7-7.9 11.5-11.2 vs16.2-16.6 5.47-5.34 w-m18.9-19.3 4.70-4.60 m-s20.6-20.8 4.31-4.27 w-s21.8-22.0 4.08-4.04 m22.2-22.5 4.00-3.95 w-m______________________________________
- TABLE O (CAPO-37)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________6.1-6.3 14.49-14.03 vs15.5-15.7 5.72-5.64 w-m18.5-18.8 4.80-4.72 w-m23.5-23.7 3.79-3.75 w-m26.9-27.1 3.31-3.29 w-m______________________________________
- TABLE P (CAPO-39)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 w-m13.3-13.6 6.66-6.51 m-vs18.0-18.4 4.93-4.82 m21.2-21.5 4.19-4.13 m-s22.5-23.0 3.95-3.87 s-vs30.2-30.5 2.96-2.93 w-m______________________________________
- TABLE Q (CAPO-40)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________7.5-7.7 11.79-11.48 vw-m8.0-8.1 11.05-10.94 s-vs12.4-12.5 7.14-7.08 w-vs13.6-13.8 6.51-6.42 m-s14.0-14.1 6.33-6.28 w-m27.8-28.0 3.209-3.187 w-m______________________________________
- TABLE R (CAPO-41)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________13.6-13.9 6.51-6.38 w-m21.1-21.3 4.21-4.17 vs22.1-22.4 4.02-3.97 m-s23.0-23.4 3.87-3.80 w-m25.5-26.0 3.493-3.440 w-m______________________________________
- TABLE S (CAPO-42)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________7.15-7.4 12.36-11.95 m-vs12.5-12.7 7.08-6.97 m-s21.75-21.9 4.09-4.06 m-s24.1-24.25 3.69-3.67 vs27.25-27.4 3.273-3.255 s30.05-30.25 2.974-2.955 m-s______________________________________
- TABLE T (CAPO-44)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________9.4-9.55 9.41-9.26 vs13.0-13.1 6.81-6.76 w-m16.0-16.2 5.54-5.47 w-m20.6-20.85 4.31-4.26 s-vs24.3-24.4 3.66-3.65 w-vs30.7-30.95 2.912-2.889 w-s______________________________________
- TABLE U (CAPO-46)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________7.2-8.1 12.3-10.9 vs21.2-21.8 4.19-4.08 w-m22.5-23.0 3.95-3.87 vw-m26.6-27.2 3.351-3.278 vw-w28.5-29.0 3.132-3.079 vw-w______________________________________
- TABLE V (CAPO-47)______________________________________2.theta. d (.ANG.) Relative Intensity______________________________________9.4 9.41 vs 16.0 5.57-5.54 w-m20.5-20.6 4.33-4.31 s24.5-24.7 3.63-3.60 w25.8-25.9 3.45-3.44 w30.4-30.5 2.940-2.931 w______________________________________
Parent Case Info
This is a divisional of our compending application Ser. No. 830,756, filed Feb. 19, 1986 (now U.S. Pat. No. 4,759,919, which in turn is a continuation of application Ser. No. 599,813 filed Apr. 13, 1984 and now abandoned.
US Referenced Citations (17)
Foreign Referenced Citations (5)
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0054364 |
Jun 1982 |
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Entry |
"Aluminophosphates Broaden Shape Selective Catalyst Types", Chemical and Engineering News, 36-37, Jun. 20, 1983. |
Divisions (1)
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Number |
Date |
Country |
Parent |
830756 |
Feb 1986 |
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Continuations (1)
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Number |
Date |
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Parent |
599813 |
Apr 1984 |
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