Patent Grant
12280561
The current patent of invention refers to a process from manufacture of basaltic antiabrasive hybrid plates. More precisely with the use of melted basalt to the more resistence to abrasive in places that demand such efficiency in systems of transport, storage and motion of inputs/intake or abrasive products in the industry, in mining, on conveyors and freight elevators.
Many types of plates are utilized and substituted in areas subject to wear through abrasion, these plates made too by forging in steel plates or same ingots, parts that despite of apparent resistance, when installed in areas subject to abrasion suffer constant wear waste, and in one advanced phase of wear are necessarily replaced with the consequent stop of production to execution of such task.
It is known that the transport in bulk of materials in many industries, steel mills, mining companies and coal fired thermoelectrics is associated to the high wear of components. Beyond of lost in investment from original equipment, the combination from stops of factories and lost of production, destroy the base from capital of enterprise. This is not acceptable in the current markets, so competitives.
The solution of this problem is the use of protection anti-wear reliable. The choice of adequate material is from vital importance, thus as your correct application. Since was developed the molten basalt that serve to promote the reduction of waste and maintenance costs.
The existing solutions today don't utilize the concept from creation of products with application of different materials for maximum optimization and utilization of yours functional characteristics.
With the intention to continue with the utilization of basalt for coating from equipments of transport in bulk of materials in many industries and coal fired thermoelectrics, having in question your anti-wear properties, was developed the PROCESS OF MANUFACTURE OF BASALTIC ANTI ABRASIVE HYBRID PLATES that will allow through the aggregation of some materials as well as consecutive arrangement of each component, showing an increase of useful life due to high abrasion resistance, namely, the wear plate, and consequently the significant reduction or paralysations of industrial processes with a significant increase of productivity.
The great advantage too, of utilization from plates hybrid here requested is that the same allow a minimum duration to the resistance of abrasion of 5 (five years) with guarantee, being that only with this advantage the reduction of costs due the stops and paralysations is 5 times minor than the utilized in the market, having in view that today the change of plates utilized are made in intervals from maximum of 1 (one year).
The manufacturing process of basaltic antiabrasive hybrid plates will be better understood through of the detailed description in line with the following figures attached, where:
With reference to these figures can observe that the process from manufacturing of hybrid plates antiabrasives basaltics is understood as a product that will be offered to the industries of mining, steel mills and any others that have yours facilities subject to high levels of abrasion.
The basaltic plate here described refers to a hybrid plate made of steel plate SAC 50 (1) in yours diverses gauges which will be the face for support of the plate, soon will be aggregated a special glue cement (2), jointly with steel screen (3); and by end will be fixed the basaltic plates (4) comprising thus the other face of plate for abrasion resistance.
The steel plate SAC 50 (1) will may consist in screws (5). DIN standard in the diverses gauges, allowing that the hybrid plates fix in the surfaces that will be implanted. Or too, which still allow the not utilization of screws (5); being fixed through Anchorage.
The special glue cement (2) comprises in a mixture that will involve the steel screen (3) in such way that this set will allow the property from shock absorber of impact thus as to unite the steel plate SAC 50 (1) to the basaltic plates (4). Such as, being a mixture that will result in an alloy, it will allow still the functionality of flexibility, compression and compressibility.
Such hybrid plates still will may receive galvanizing treatment, aiming to ensure still more the protection against the rust.
Equipment Needed for Manufacturing:
Components and characteristics of the products (steel, electrolytic galvanizing, screen, cast basalt, special cement, screws, welding, cuttings): Type of products.
In this process, we have observed that only in the restriction of temperature in the operational environment must not exceed 350 degrees Celsius and the limitation of straight impacts and sharp charges act directly on the plates surfasse, this is the only disadvantage of the material due to its crystalline structure.
As it was shown above, the preferential embodiments given to the measurement of hybrid plates, concerning thickness, shapes, and bends on steel plates, so that the application process for transport equipment coating described here are a feasible alternative. All references to antiabrasive hybrid plates, shall not limit the current invention; it may have constructive variants equivalent, but it cannot escape from scope of protection of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1020150316470 | Dec 2015 | BR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/BR2016/000160 | 12/19/2016 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2017/100881 | 6/22/2017 | WO | A |
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| Number | Date | Country | |
|---|---|---|---|
| 20240227352 A1 | Jul 2024 | US |
