Field of the Invention
The present invention relates to a process unit and an image forming apparatus.
Description of the Related Art
In order to support a photosensitive drum (image bearing member) having a flange at an end portion of the photosensitive drum, the configuration is employed in which a rotational axis is protruded from an end surface of the flange in the direction of rotational axis of the photosensitive drum (Japanese Utility Model Application Publication Hei 5-81847). In this configuration, if a bearing becomes in contact with an end surface of the flange, a rotational load is given to the photosensitive drum. Thus, it is desirable to provide an interval between the bearing and the flange in order to prevent the photosensitive drum from receiving such rotational load.
However, an interval is provided between the bearing and the flange, it is possible for scattered toner to deposit on the end surface of the flange of the photosensitive drum. In particular, when a photosensitive drum of a long life type is used, a toner deposition amount may become large. Thus, the configuration is desired in which toner does not deposit on the flange even when the photosensitive drum is used for a long time.
An object of the present invention is to provide a process unit or an image forming apparatus capable of suppressing toner from depositing on a flange.
A representative configuration of the present invention is a process unit which is detachably attachable to an image forming apparatus, comprising:
an image bearing body which bears an image formed with developer, the image bearing body being configured to be rotatable;
a flange provided on an end portion of the image bearing body;
a rotational axis for rotating integrally with the image bearing body, the rotational axis being configured to protrude from the flange toward the outside of the image bearing body in the longitudinal direction of the image bearing body, the outer diameter of the rotating axis being less than the outer diameter of the image bearing body;
a supporting portion which rotatably supports the rotational axis; and
a seal member which seals at least a part of a space formed between the supporting portion and the flange.
Another representative configuration of the present invention is an image forming apparatus, comprising:
an image bearing body which bears an image formed with developer, the image bearing body being configured to be rotatable;
a flange provided on an end portion of the image bearing body;
a rotational axis for rotating integrally with the image bearing body, the rotational axis being configured to protrude from the flange toward the outside of the image bearing body in the longitudinal direction of the image bearing body, the outer diameter of the rotating axis being less than the outer diameter of the image bearing body;
a supporting portion which rotatably supports the rotational axis, the supporting portion being provided in the image forming apparatus; and
a seal member which seals at least a part of a space formed between the supporting portion and the flange.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, the description will be made in detail to an embodiment of the present invention with reference to the drawings.
Hereinafter, the embodiment of the present invention will be explained. The dimensions, the material, the shape, the relative arrangement and so on of the components disclosed in this embodiment are not intended to limit the scope of the present invention only to them unless otherwise specifically noted.
(Overall Configuration of the Image Forming Apparatus)
The overall configuration of the image forming apparatus of the present invention will be explained.
As illustrated in the figure, the image forming apparatus 1 has image forming units for forming an image using the toners of yellow Y, magenta M, cyan C and black Bk respectively. The image forming units PY, PM, PC and PK are of the same configuration except for the toner color.
The image forming units will be explained by taking up the image forming unit PY as a representative. The photosensitive drum 20Y (image bearing member) is provided rotatably. The surface of the rotating photosensitive drum 20Y is uniformly charged by the primary charger 21Y. Then the uniformly charged surface is exposed by the exposure device 22Y such as a laser device in accordance with an information signal to form an electrostatic latent image on the outer peripheral surface of the photosensitive drum 20Y. The formed electrostatic latent image is visualized on the photosensitive drum 20Y as a toner image (a developer image) by the developing device 30Y. In this embodiment, the two-component developing system using toner and carrier is employed.
Next, the toner image visualized on the photosensitive drum 20Y is transferred to the intermediate transfer belt 24 by the primary transfer portion 23Y. Such steps are performed in each image forming unit to form a color image on the intermediate transfer belt 24. The toner image formed on the intermediate transfer belt 24 is conveyed to the secondary transfer portion 29 where the toner image is secondarily transferred to the recording material 27 which has been conveyed on the sheet conveying path 28. The toner image is fixed on the recording material 27 with heat and pressure by the fixing device 25. The toner remaining on the photosensitive drum 20Y is removed by the drum cleaner 26Y.
The photosensitive drum 20Y, the developing device 30Y, the primary charger 21Y and the drum cleaner 26Y are provided in the process unit 10Y.
Since the configurations of the image forming unit are the same except for the toner color, the following explanation for the process unit 10, the developing device 30, the drum unit 40 having the photosensitive drum 20 and other components is commonly applicable to each color.
(Configuration of the Process Unit)
Next, the explanation will be made to the process unit 10.
The process unit 10 is configured such that the developing device 30 can be separated from the photosensitive drum 20. When the photosensitive drum 20 is pulled out from the process unit 10, it is necessary for the developing device to be separated from the photosensitive drum 20 or the drum unit 40 which includes the photosensitive drum 20.
As shown in the figure, the developing device 30 has two developing sleeves 301 and 302. Further, the drum cleaner 26 has the cleaning blade 41 for removing toner remaining on the photosensitive drum 20.
In order to obtain stable images, it is necessary to stably maintain the surface distance between the photosensitive drum 20 and the developing sleeves 301 and 302 in the range of about 0.2 mm to about 0.5 mm. For this reason, the developing device 30 is pressed on the photosensitive drum 20 or the drum unit 40.
As shown in the figure, the developing device 30 is configured to be detachably attachable to the drum unit 40. In the state where the developing device 30 has been moved in the arrow direction of
In process unit 10, the developing device 30 can be attached to and detached from the drum unit 40 by operating the development pressing lever 31 as shown in
Namely, as shown in
When the development pressing lever 31 is moved in the direction C in the state where the developing device 30 and the drum unit 40 have been inserted into the process unit 10, the developing device 30 slides in the direction D of the figure and the developing device 30 is pressed on the drum 40 so that the surface distances between the photosensitive drum 20 and the image bearing members are stably maintained.
The process unit 10 having the developing device 30 and the photosensitive drum 20 is equipped internally with the pressing member 32 for pressing the developing device 30 on the photosensitive drum 20. By moving the development pressing lever 31 in the forward and backward directions, the pressing member 32 is moved in the right and left directions.
Specifically, the configuration is such that by pushing the development pressing lever 31 to the far side, the pressing member 32 moves from left to right and the pressing member 32 pushes the back surface of the developing device 30 so that the developing device 30 is pressed on the photosensitive drum 20. On the other hand, by pulling the development pressing lever 31 to the near side, the pressing member 32 is moved from right to left so that the developing device 30 is separated from the photosensitive drum 20.
The photosensitive drum 20 is integrated with the drum cleaner 26 which removes transfer residue toner on the drum surface so as to form the drum unit 40 and the drum unit 40 can be inserted to and be pulled from the process unit 10 as shown in
When the photosensitive drum 20 and a cleaning blade of the drum cleaner 26 are to be exchanged, the drum unit 40 is pulled out and is inserted by a serviceperson. At both longitudinal ends of the photosensitive drum 20, the drum supporting members 42 and 43 with which the developing device 30 is in contact when the developing device 30 is pressed on the drum unit 40 are disposed so as to sandwich the photosensitive drum 20. In order to be rotatable, the photosensitive drum 20 includes bearings with which the axes of the flange members 210 and 211 provided on both side surfaces of the photosensitive drum 20 engage.
The photosensitive drum 20 to be used in an image forming apparatus of high-quality, high-speed, high-endurance has a heater for heating the photosensitive drum 20 in order to prevent condensation on the photosensitive drum 20 and to suppress image change due to temperature and humidity characteristics. Namely, in the photosensitive drum 20, the planar heater 220 which is formed in a cylindrical shape is integrated with the drum cylinder 213 at the inner surface of the drum cylinder 213 while the planar heater 220 is brought into close contact with the drum cylinder 213 in order to increase heat conduction efficiency. The planer heater 220 rotates with the drum cylinder 213 and the flange members 210 and 211 which are provided at both ends of the drum cylinder 213.
As shown in
As shown in
Since the electrically conducting plates 221 and 222 and the electrode terminals 201 and 202 are made of metal, grease is applied on the sliding portions to enhance sliding properties. In this embodiment, non-conductive grease is used since conductive grease would cause short circuit when the grease spreads as time elapses.
Around the image forming units of the image forming apparatus 1, toner is generally scattered and drifted due to, for example, delivery of toner from the developing sleeves 301 and 302 to the photosensitive drum 20 at the developing nip or centrifugal force by rotation of the developing sleeves 301 and 302. Such scattered toner is likely to be attached to the peripheral portions of the image forming units such as the electrode terminals 201 and 202 of the photosensitive drum 20, and the conducting plates 221 and 222 of the drum supporting member 43. In particular, the scattered toner is easy to attach to the surfaces of the electrically conducting plates 221 and 222 since grease is applied on them. Since the main component of toner is resin, when toner particles are sandwiched between the electrode terminals 201 and 202, and the electrically conducting plates 221 and 222, electric conduction may become unstable.
Accordingly, in the present embodiment, the seal brush 100 (seal member) is provided on the drum supporting member 43 as shown in
As shown in the figure, the seal brush 100 is obtained by sticking the adhesive tape 103 (adhesive layer) on the sewed portion 102 in which the bristle brushes 101 (brush members) are woven in strips. The bristle brushes 101 are disposed in a row to form a planar shape.
The seal brush 100 is formed on the entire circumference of the inner surface of the flange portion provided on the outer peripheral portion of the drum supporting member 43 such that the bristle of the seal brush 100 is in contact with the flange member 211 provided at an end portion of the photosensitive drum 20. The bristle of the seal brush 100 becomes in contact with the flange member 211 such that the bristle moves on to the flange 211 to absorb the dimensional variations of the gap between the drum support member 42 and the photosensitive drum 20.
The adhesive tape 103 of the seal brush 100 is formed so as not to protrude from the flange portion provided on the outer peripheral portion of the drum supporting member 43 in order not to inhibit the flexing freedom of the bristle brush 101. Namely, the seal brush 100 has a plurality of flexible bristle brushes 101 and tip portions 101b of the bristle brushes 101 constitutes an extendable and contractible portion.
Further, by providing the seal brush 100 on the inner surface of the flange portion provided on the outer peripheral portion of the drum supporting member 43, almost all space between the flange member 211 and the drum supporting member 43 is sealed by the seal brush 100, thereby preventing the scattered toner from entering the space area in which the electrode terminals 201 and 202, and the electrically conducting plates 221 and 222 are provided.
Next, an explanation will be made to a starting edge portion and a terminal edge portion of the seal brush 100 for pasting.
The seal brush 100 is formed on the entire circumference on the outer peripheral portion of the drum supporting member 43 and is of a strip shape. Thus, as shown in
In the present embodiment, the pasting joint portion is provided on the region E in
Since the pasting joint portion is provided in the region E which is located in the upper portion in the direction of gravity, the lower portion of the entire circumference is sealed without a gap. Thus, if there occurs a fall of the attached toner and abrasive powder which are scraped off by the electrode terminals 201 and 202, it is suppressed that a further fall from the space between the flange member 211 and the drum supporting member 43 occurs and that the attached toner and abrasive powder are accumulated in the image forming apparatus.
Next, the second embodiment of the present invention will be explained. For parts which are the same as or similar to those of the first embodiment, the same reference numerals will be used and duplicate explanation will be omitted. In the following, only the parts different from those of the first embodiment will be explained since the other parts are the same as those of the first embodiment.
As shown in the figure, the seal brush 100a of the present embodiment is configured to be in contact with the cylindrical surface of the photosensitive drum 20 instead of being in contact with the flange member 211 at a side surface portion. A closed space is formed between the photosensitive drum 20 and the flange member 211 similarly to the first embodiment and the configuration other than the contact direction of the seal brush 100a is similar to that of the first embodiment.
As shown in the figure, the bristle brush 101a is formed by the sewed portion 102a such that the bristle brush 101a has a cubic shape and the adhesive tape 103a is pasted on the lower surface of the sewed portion 102a.
In the first and second embodiments, the bristle brush is used as the seal member. As a means for sealing the space formed between the side surface of the photosensitive drum and the drum supporting member, a foaming body can be used instead of the brush of the above explained embodiments. When using a foaming body, the effect similar to the above embodiments can be obtained.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-147430, filed Jul. 27, 2015, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2015-147430 | Jul 2015 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5021830 | Koiso | Jun 1991 | A |
8380101 | Kakitani | Feb 2013 | B2 |
20070059030 | Suzuki | Mar 2007 | A1 |
20100232825 | Kakitani | Sep 2010 | A1 |
20170090404 | Yoshikawa | Mar 2017 | A1 |
Number | Date | Country |
---|---|---|
S62-164373 | Oct 1987 | JP |
H05-81847 | Nov 1993 | JP |
H05-333752 | Dec 1993 | JP |
2010-210990 | Sep 2010 | JP |
5355153 | Nov 2013 | JP |
Number | Date | Country | |
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20170031311 A1 | Feb 2017 | US |