This application is a continuation of copending international patent application PCT/EP2007/005879 filed on Jul. 3, 2007 and designating the U.S., which was published in German and claims priority of German patent application DE 10 2006 032 121.9 filed on Jul. 4, 2006. The entire contents of these applications are incorporated herein by reference.
The present invention relates to a processing apparatus, a “process bench”, for processing a workpiece transported on a work carrier, having a base module and at least one process module which can be inserted into the base module at a point within an accommodating region.
Processing apparatuses or processing stations of the aforesaid type are generally known. Thus the applicant markets, for example, such processing apparatuses under the name “TEAMOS”. In addition, such a processing apparatus is also known from document DE 197 41 671 A1. Document EP 1 637 280 A1 also shows a processing apparatus which is composed of a base module and process modules.
In general, a processing apparatus is normally a modular processing, assembly and/or test system which serves to process, assemble and/or test products, for example also pharmaceutical and medico-technical products. Within the processing system, each processing station has at least one specific function which is to be carried out on the product. For example, a function may consist in connecting two housing parts to one another, in carrying out a leakage test, in carrying out an electrical functional test, in carrying out soldering, etc. Another function consists in inscribing a housing part by laser. In the case of pharmaceutical and medico-technical products, processes such as, for example, metering of liquids and substances, metering of medicines, heat treatment of substances, radiation substances, metering of medicines, heat treatment of substances, radiation processes, processing of monomers or polymers, etc., are of importance.
These functions are carried out automatically in the processing stations. In addition, a processing system also comprises, for example, manual processing stations, where the functions are carried out manually, and pure transfer stations which merely serve for the onward transport of the work carriers equipped with the products.
Shown in the abovementioned document are processing stations which comprise a plurality of “process modules”. These process modules are each self-contained independent apparatuses which perform a specific function. Since a processing station can accommodate a plurality of such process modules, it is therefore possible to perform a plurality of functions in one processing station.
Provided for accommodating the process modules is a “base module” which has push-in unit receptacles for the individual process modules. The base modules normally have four push-in unit receptacles with in each case a width of 400 mm, into which process modules with a matrix of corresponding width (400 mm, 800 mm, etc) can be inserted.
In addition to these push-in unit receptacles, the base module comprises a switch cabinet which is fixedly installed in the base module and which accommodates, inter alia, the central control devices necessary for the control of the process modules. In connection with the present application, the expression “base module” in principle refers to an apparatus which comprises at least one frame for accommodating independent process modules and components which are not specific to the process modules, such as, for example, energy supply, switching devices, etc.
If a processing system is to be extended, a further processing station consisting of a base module and a plurality of process modules is fitted in.
In principle, therefore, processing systems consist of one or more processing stations which each have a base module of identical construction and process modules adapted to the respective functions to be performed.
Although these modular processing stations have been extremely successful on the market, there is still the desire to increase the flexibility of such processing stations and to reduce the production costs.
Against this background, the object of the present invention is to develop the processing apparatus mentioned at the beginning in such a way that it offers greater flexibility during set-up, changeover, etc., and in addition can be offered at a lower cost.
This object is achieved by the processing apparatus mentioned at the beginning in that the base module comprises a support device which is designed to accommodate process modules or functional modules at any desired point or at a multiplicity of predetermined points within the accommodating region.
That is to say that the processing apparatus according to the invention does not have—as in previous solutions—a plurality of fixed push-in unit receptacles, the width of which corresponds in each case to the minimum “matrix” width of a process module. On the contrary, the support device of the processing apparatus according to the invention offers the possibility of arranging the process modules and/or functional modules within the accommodating region at any desired point or at a multiplicity of predetermined points. If a process module in the known processing station having four push-in unit receptacles could be accommodated at four points within the accommodating region, the process module in the processing apparatus according to the invention can be accommodated at a markedly greater number of points. Furthermore, functional modules can now also be accommodated freely or virtually freely within the accommodating region, functional modules being self-contained subassemblies which perform no workpiece-processing function, such as transport, control unit, which is assigned to a specific number of process modules, media and energy supply, housing, etc.
The number of predetermined points is preferably greater than the maximum number of process modules that can be inserted, the process module of smallest width being taken as a basis in this case.
On the whole, an increase in flexibility in the configuration of a processing apparatus can thus be achieved. Further standardization of components can be effected due to the greater flexibility, such that the production costs can be reduced overall.
Compared with the solution shown in the abovementioned document EP 1 637 280 A1, the present invention therefore has the advantage that firstly the process modules can be arranged within the processing apparatus in a markedly more flexible manner. Secondly, functional modules, that is to say, for example, housing parts, switch cabinets, etc., can also be arranged within the processing apparatus in a markedly more flexible manner.
In a preferred embodiment, the support device is formed from at least one support element with a rear support and a bottom bearing surface which in each case extend over the entire length of the support element. The support device preferably provides an accommodating region which extends over the entire length of the support device.
These measures have the advantage that a maximum region is available for accommodating process modules. In addition, it is thereby possible to couple support elements to one another, as a result of which an even greater uninterrupted accommodating region is obtained.
In a preferred embodiment, parts for constructing a housing are designed as functional modules which can be inserted into the accommodating region. Central control devices or switch cabinets assigned to the processing apparatus are designed as functional modules which can be inserted into the accommodating region. Furthermore, parts of the conveying device provided for transporting the work carriers are also preferably designed as a functional module which can be inserted into the accommodating region.
In other words, virtually all the subassemblies of a processing apparatus are of modular construction, irrespective of whether they perform general functions or workpiece-processing functions, and consequently can be inserted into the accommodating region of the support device in a very flexible manner. Thus, for example, the central control device, which in previous processing stations, such as, for example, the abovementioned EP 1 637 280 A1, was a fixed component of the base module, is provided as an independent modular unit which can be inserted within the accommodating region at any or at virtually any desired point. The ultimate consequence of this construction is that processing stations in the conventional sense which are characterized by a frame having a fixedly attached control device and a specific number of push-in unit receptacles for process modules no longer exist. Thus the flexibility during planning and during the construction of a processing system can be further increased.
In a preferred embodiment, the support device is composed of at least two support elements.
That is to say that the support device does not constitute a one-piece device but rather can be composed, for example, of a plurality of support elements. The support elements have an analogous construction and can vary in their length. As a result, the flexibility can be further increased and the possibility of further extension improved.
In a preferred embodiment, the support has a fastening rail which extends over the entire length of the accommodating region and which interacts in a retaining and indexing manner with a retaining element attached to a process plate of the process module. The fastening rail preferably has a hole matrix for accommodating indexing and fastening pins.
That is to say that the support has a means which allows pins to be attached at fixed distances apart. The process plate of the process module to be inserted can be set down on these pins, the pins then engaging in corresponding drill bushes in the process plate. As a result, the position of the process module is indexed, that is to say fixed. Screws can then be screwed through these pins into the support in order to firmly connect the process plate to the support element.
The hole matrix size is preferably selected in such a way that the minimum width of a process module is a multiple (also including the factor of 1) of this hole matrix size. If, for example, 400 mm is selected as the minimum process module width, a preferred hole matrix size can be 100 mm, that is to say, for example, one quarter of the process module matrix. Process modules can consequently be inserted at points or positions within the accommodating region which are each separated by this distance of 100 mm.
At this point, however, it may be noted that other technical solutions for indexing and fastening process modules on the support device are also conceivable. In addition, it is also conceivable to design the support in such a way that the process modules can be fastened at any desired points. In this case, the “matrix arrangement” would be dispensed with.
Finally, it may also be noted at this point that the functional modules may also be inserted like the process modules into the accommodating region of the support device. The functional modules can consequently likewise be inserted at any or at virtually any desired points (when using a hole matrix) within the accommodating region of the process bench. In this case, all the modules which do not carry out direct processing on the workpiece are designated as functional modules.
In a preferred embodiment, the bearing surface of the support device has at least one hole matrix rail extending over the length of the accommodating region, wherein the hole matrix can correspond to that of the fastening rail, but is not absolutely necessary. For example, the hole matrix of the fastening rail of the top member can be 100 mm and that of the bottom supporting surface can be 50 mm.
This hole matrix rail is used to connect the process modules or the functional modules to the process bench at a further point.
The object of the invention is also achieved by a process module for such a processing apparatus according to the invention, said process module having a process plate and a switch cabinet and being characterized in that at least one retaining element is provided on the process plate, said retaining element being adapted to the fastening rail of the support of the process bench in order to interact with said fastening rail in a retaining and indexing manner.
The advantages of this measure have already been explained above, and therefore they need not be dealt with again.
Further advantages and configurations of the invention follow from the description and the attached drawing.
It goes without saying that the abovementioned features and the features still to be explained below can be used not only in the respectively specified combination but rather also in other combinations or on their own without departing from the scope of the present invention.
The invention will now be explained in more detail with reference to exemplary embodiments and the drawing, all the process modules being depicted without the actual process construction for the sake of clarity. In the drawing:
The basic construction of a processing system is shown schematically in
A processing apparatus, i.e. a process bench, is composed of a base module and at least one process module.
The base module, in contrast to the previous solutions, is in turn likewise of modular construction and comprises a support device having an accommodating region for accommodating process modules and “functional modules”. Both process modules and functional modules can be inserted into the accommodating region of the support device at any or at virtually any desired point. The expression “can be inserted” means firstly that the requisite space for the module is available and secondly that fastening of the module to the support device is possible. Consequently, “insertion” in the sense of the invention is the placing of the module in the desired position and the fastening or connecting of the module to the support device.
“Functional modules” refer to all those apparatuses which carry out no direct processing on the workpiece, that is to say a transport apparatus, a control device accommodated in a switch cabinet, or housing parts, to mention only a few examples. In principle, a functional module is any module which can be inserted into the support device and which does not carry out processing on a workpiece.
Finally, the support device is formed from one or more support elements of the same or different length which are coupled to one another, the support elements forming the continuous accommodating region, such that process or functional modules can also be inserted over a support element, i.e. are carried by two adjacent support elements.
Proceeding from this abstract construction of a processing system, exemplary embodiments of a process bench are shown and explained below. However, it should be noted that this concerns embodiments that are representative of further conceivable embodiments (not shown) and are not intended to restrict the invention thereto.
A process bench with functional modules and the support device will now be described in detail with reference to
A process bench is shown in perspective in
In principle, the process bench 10 serves to process, assemble and/or test a workpiece, transported on a work carrier, when passing through the process bench. The processing may consist, for example, in fitting a cell phone housing with the electronic subassemblies, in inscribing the housing by laser, or the like. The applicant in the meantime offers a multiplicity of different processes for the “TEAMOS” processing system already mentioned.
The individual processes within the process bench 10 are carried out by “process modules”, which are identified by the reference numeral 14 in
The process modules 14 are inserted into a support frame, which is identified by the reference numeral 12 in
In addition to the process modules 14, the process bench 10 has a switch cabinet 16 which accommodates the subassemblies required for the central control and supply of the process modules. This includes in particular electronic control groups.
Finally, the process bench 10 has a housing which consists of two side walls 18, a rear wall 22 and a door 20 and which encloses a process space in which the individual processing steps are carried out on the workpiece passing through this process space. Also shown schematically in
The construction of such a process bench 10 turns out to be very simple and is to be explained in detail below with reference to
A process bench 10 in a partly constructed state is shown in
The support device 12, which is composed of a rear wall element 44 and a base element 42, can clearly be seen. The rear wall element 44 is disposed perpendicularly to the base 42, thereby resulting in an L shape in cross section.
Both the base 42 and the rear wall element 44 are composed of individual longitudinal and cross members, wherein longitudinal members 47 running in parallel are connected to one another via transversely running cross members 45. The resulting spaces between longitudinal and cross members can remain free or be closed by plates, etc.
The rear wall element 44 has, as top termination, a longitudinal member 46 which extends over the entire length of the support device 12. Attached to this top longitudinal member 46 is a fastening rail 48, which, for example, may be T-shaped in cross section and is designed for interacting in a retaining and indexing manner with correspondingly complementary designed elements on the process modules 14.
It can clearly be seen in
The length of this fastening rail 48 defines an accommodating region, which is identified by the reference numeral 26 in
This is done by the process module 14, which essentially comprises a process plate 34 and a switch cabinet 32, being pushed in from the front and then being set down.
In the process, a retaining element attached to the process plate 34 on the underside comes into contact with the fastening rail 48 in order thus to fix the position of the process module 14 in the transverse direction. Provided in the front region of the process modules 14 is a perpendicular member which extends downward from the underside of the process plate 34 and rests on one of the longitudinal members 47 of the base 42 and thus supports the process plate in a front region. These members are concealed in
With this type of fastening rail 48, it is possible to insert an individual process module 14 at any desired longitudinal position within the accommodating region 26. There are no fixed positions for the individual process modules. In addition, it would be theoretically conceivable for a process module to even be inserted at the transition from one support device 12 to a following support device.
It may be noted at this point that, for reasons of clarity, the actual construction on the process plate from the process point of view is blanked out, i.e. is not shown, in all the figures of the present invention.
The process bench 10 shown in
The switch cabinet 16 can likewise be arranged an any desired point within the accommodating region 26 of the support device 12, wherein it rests on longitudinal members 47 of the base 42.
Both
The other elements shown in
It can be seen from
On the whole, fixed base modules for accommodating process modules are dispensed with. Consequently there is no longer a conventional processing station which consists of a base module of fixed length having a fixedly attached switch cabinet and housing parts. Freed from the rigid structure of conventional processing stations, process benches can now be composed of any desired process and functional modules, wherein their positioning in the longitudinal direction is freely or essentially freely selectable.
A process bench 10 in different states of construction is likewise shown in
Here, too, the support device 12 is composed of longitudinal and cross members, thereby resulting in an L-shaped cross section.
A fastening rail 48 which is designed as a hole matrix plate 52 in the present exemplary embodiment is put on the top longitudinal member 46 of the support device 12. That is to say that a multiplicity of evenly spaced-apart holes 54 are incorporated in the hole matrix plate 52, said holes 54 running in the longitudinal direction, that is to say parallel to the top longitudinal member 46. These holes 54 can clearly be seen in
It is of course also possible by means of the present invention to use finer process module matrices, e.g. 100 mm, and thereby configure process benches, processing systems and process modules/functional modules even more in keeping with the requirements.
It can be seen from
As already mentioned in connection with the process bench 10 of
On the underside of the process plate 32, the process modules 14 have an element complementary to the indexing pins 56 and therefore have an opening in the form of a drill bush in which the indexing pins engage. For the final fastening of the process module on the support device 12, screws are inserted through these drill bushes and are screwed to the hole matrix plate 52.
The functional modules have identical or similar means in order to be able to fasten them to the support device.
In order to also fix each module 14 in the front region, a hole matrix plate 58 which has holes 62, in particular tapped holes, is put on a longitudinal member 47 of the base 42. The support, resting on this longitudinal member, of the process module can then likewise be fastened via screws.
A part of a process bench 10 having such a support device 12 is constructed in
In addition, the process bench 10 has a switch cabinet 16 with operating panel, and this switch gear cabinet 16 forms a functional module and is attached to the support device 12 within the accommodating region. This switch cabinet 16 rests on longitudinal members 47 of the base 42 and is fixed at least to the hole matrix plate 58.
Finally, together with the side wall 18, the individual housing parts, such as rear wall 22, doors 20 or top 24, can also be put into the accommodating region of the support device, the housing parts likewise forming a functional module. The side wall 18 consists, for example, of members 72 which are supported on the bottom hole matrix plate 58 or the top hole matrix plate 52.
It can also be clearly seen in
Finally, it would also be possible, for example, to extend the process bench 10, shown incomplete in
It is therefore found on the whole that the process bench 10 according to the invention can be constructed and extended in a markedly more flexible manner due to the modular configuration of even those subassemblies which are not assigned to the process module. At this point, in particular the modularization of the base module should be mentioned, which can now be composed in a very variable manner from a support device and individual, self-contained, independent functional modules, wherein the functional modules can be inserted at any or virtually any desired point within the accommodating region of the support device. In addition, this increase in the flexibility has cost advantages, since the standardization of subassemblies can be further advanced and process benches in keeping with the requirements and equipped with process modules can be realized. Functional modules are only placed where they are needed.
Number | Date | Country | Kind |
---|---|---|---|
10 2006 032 121.9 | Jul 2006 | DE | national |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/EP2007/005879 | Jul 2007 | US |
Child | 12339633 | US |