This application claims priority to Japanese Patent Application No. 2018-107306 filed Jun. 4, 2018. The contents of the foregoing application are hereby incorporated herein by reference.
The present disclosure relates to a processing device and a platen.
An inkjet textile printer is known that performs pretreatment before print processing. For example, an inkjet textile printer is provided with a textile printing execution portion and a pretreatment portion. Before the textile printing execution portion ejects ink onto a material to be printed, the pretreatment portion performs processing to smooth out wrinkles of the material to be printed. Further, the pretreatment portion also performs other processing, such as processing to apply a coating liquid, which is used as a pretreatment agent, onto the material to be printed.
In the inkjet textile printer, when the pretreatment is performed by the pretreatment portion, if a platen other than a predetermined platen, such as a platen that does not have a predetermined size or a platen that does not have a predetermined height, is used, there is a possibility that a failure may occur in the pretreatment onto the material to be printed set on the platen. If the failure occurs in the pretreatment, when textile printing processing is performed, there is a possibility that a textile printing failure, such as bleeding, may occur in the material to be printed. Further, when the textile printing processing is performed by the textile printing execution portion, if a platen other than the predetermined platen, such as a platen that does not have the predetermined size or a platen that does not have the predetermined height, is used, there is a possibility that the textile printing processing cannot be performed in accordance with predetermined textile printing conditions and the textile printing failure may occur.
Further, even when a sensor is provided between the pretreatment portion and the textile printing execution portion and the position and the height of the platen on which the material to be printed has been set are detected, if the platen is removed in the course of the processing, there is a possibility that the textile printing execution portion cannot perform the textile printing processing on the material to be printed set on the platen.
Embodiments of the broad principles derived herein provide a processing device capable of performing appropriate processing on a set platen, and a platen.
A processing device according to a first aspect of the present disclosure includes: a first receiving portion configured to receive, from a platen identification information portion provided on a platen, platen identification information that identifies the platen, the platen being used in a printer and in a related device that is at least one of a pretreatment device and a post-treatment device; and a first processing portion configured to perform processing in one of the printer and the related device, on the basis of the platen identification information received by the first reception portion.
The first processing portion performs the processing in one of the printer and the related device on the basis of the platen identification information received by the first reception portion. It is therefore possible to increase a possibility that appropriate processing will be performed with respect to the platen.
A platen according to a second aspect of the present disclosure is a platen used in a printer and in a related device that is at least one of a pretreatment device and a post-treatment device. The platen includes: a plate on which a print medium is set, the print medium being a processing target of one of the printer and the related device; and a platen identification information portion provided on the platen. The platen identification information portion is associated with processing in one of the printer and the related device, and indicates platen identification information that identifies the platen.
The platen identification information portion is associated with the processing in one of the printer and the related device, and indicates the platen identification information that identifies the platen. Therefore, in the printer or the related device, the processing can be performed on the basis of the platen identification information received from the platen identification information portion.
Embodiments will be described below in detail with reference to the accompanying drawings in which:
A processing device and a platen of a first embodiment of the present disclosure will be explained with reference to the drawings. In the present embodiment, a print medium 7 is placed on a platen 6 to be described later. An example of the print medium 7 is a cloth, such as a T-shirt. Examples of a material of the cloth include cotton, polyester, a cotton/polyester mix, and the like. The platen 6 is used in a pretreatment device 10, a printer 1 and a post-treatment device 5, which will be described later. The pretreatment device 10, the printer 1 and the post-treatment device 5 are respectively provided with code readers 27, 35 and 85 to be described later. The code readers 27, 35 and 85 receive platen identification information from a platen identification information portion 608 (refer to
Print Processing System 100
As shown in
Configuration of Pretreatment Device 10
As shown in
As shown in
The drive circuit 16 is connected to the platen motor 17, and drives the platen motor 17 under the control of the CPU 11. The drive circuit 19 is connected to the press motor 20 and the heater element 28, and drives the press motor 20 and the heater element 28 under the control of the CPU 11.
The operation portion 22 is provided with an operation panel and the like. An operator can give a desired command to the pretreatment device 10 via the operation portion 22. The display portion 23 is formed by a known display device and the like. The display portion 23 may be provided with a touch panel (not shown in the drawings) and may also function as the operation portion 22. The input/output portion 24 is provided with a secure digital (SD) memory card slot, a USB port, a serial port of another standard, and the like.
The communication portion 25 has at least one of a wireless module (not shown in the drawings) and a wired module (not shown in the drawings), and can mutually communicate with the printer 1, the terminal device 2 and the server 3 via the network 4. The pretreatment device 10 may be connected to the printer 1, the terminal device 2, the post-treatment device 5 and the server 3 via the network 4 by the wireless module connectable to the USB port, in place of the communication portion 25.
Further, the code reader 27 is connected to the CPU 11. The code reader 27 reads out platen identification information from the platen identification information portion 608 (to be described later) provided on the platen 6, and inputs the platen identification information to the CPU 31. The code reader 27 may be provided, for example, at a position at which the code reader 27 faces the platen identification information portion 608 provided on the platen 6 that is conveyed by the platen conveyance mechanism 90. Alternatively, the operator may hold the code reader 27 and read out the platen identification information from the platen identification information portion 608.
Configuration of Printer 1
As shown in
The code reader 35 and a height sensor 73 are connected to the CPU 31. For example, the code reader 35 reads out the platen identification information from the platen identification information portion 608 (to be described later) provided on the platen 6, and inputs the platen identification information to the CPU 31. The code reader 35 may be provided, for example, at a position at which the code reader 35 faces the platen identification information portion 608 provided on the platen 6 that is conveyed by the platen conveyance mechanism 90. Alternatively, the operator may hold the code reader 35 and read out the platen identification information from the platen identification information portion 608. The height sensor 73 is an optical sensor that is formed by light emitting portions 73A and light receiving portions 73B, and detects the height of the print medium 7 placed on a top surface 611 of the platen 6. A pair of the light emitting portion 73A and the light receiving portion 73B are provided at positions at which they face each other in the horizontal direction. Further, the plurality of light emitting portions 73A are aligned in the up-down direction and the plurality of light receiving portions 73B are also aligned in the up-down direction so as to detect the height of the platen 6 that passes between them.
The operation portion 36 is provided with an operation panel and the like (not shown in the drawings). A command of the operator is input to the CPU 31 via the operation portion 36. The display portion 37 is formed by a known display device and the like. The display portion 37 may be provided with a touch panel (not shown in the drawings) and may also function as the operation portion 36. The input/output portion 38 is provided with an SD memory card slot, a USB port, a serial port of another standard, and the like.
The communication portion 39 has at least one of a wireless module (not shown in the drawings) and a wired module (not shown in the drawings), and can mutually communicate with the pretreatment device 10, the terminal device 2, the post-treatment device 5 and the server 3 via the network 4. The printer 1 may be connected to the pretreatment device 10, the terminal device 2, the post-treatment device 5 and the server 3 via the network 4 by the wireless module connectable to the USB port, in place of the communication portion 39.
The drive circuit 41 is connected to a first head 45, and causes droplets of color inks to be ejected from each of nozzles (not shown in the drawings) of the first head 45, under the control of the CPU 31. The drive circuit 42 is connected to a second head 46, and causes droplets of a white ink to be ejected from each of nozzles (not shown in the drawings) of the second head 46, under the control of the CPU 31. The drive circuit 43 is connected to a carriage motor 47, and drives the carriage motor 47 under the control of the CPU 31. The drive circuit 44 is connected to a platen conveyance motor 48 and a platen up-down motor 49, and drives the platen conveyance motor 48 and the platen up-down motor 49 under the control of the CPU 31.
Configuration of Post-Treatment Device 5
As shown in
As shown in
The drive circuit 116 is connected to the platen motor 117, and drives the platen motor 117 under the control of the CPU 111. The drive circuit 119 is connected to the heater element 128, and drives the heater element 128 under the control of the CPU 111.
The operation portion 122 is provided with an operation panel and the like. The operator can give a desired command to the post-treatment device 5 via the operation portion 122. The display portion 123 is formed by a known display device and the like. The display portion 123 may be provided with a touch panel (not shown in the drawings) and may also function as the operation portion 122. The input/output portion 124 is provided with an SD memory card slot, a USB port, a serial port of another standard, and the like.
The communication portion 125 has at least one of a wireless module (not shown in the drawings) and a wired module (not shown in the drawings), and can mutually communicate with the pretreatment device 10, the printer 1, the terminal device 2 and the server 3 via the network 4. The post-treatment device 5 may be connected to the pretreatment device 10, the printer 1, the terminal device 2 and the server 3 via the network 4 by the wireless module connectable to the USB port, in place of the communication portion 125.
Further, the code reader 85 is connected to the CPU 111. For example, the code reader 85 reads out the platen identification information from the platen identification information portion 608 (to be described later) provided on the platen 6, and inputs the platen identification information to the CPU 111. The code reader 85 may be provided, for example, at a position at which the code reader 85 faces the platen identification information portion 608 provided on the platen 6 that is conveyed by the platen conveyance mechanism 90. Alternatively, the operator may hold the code reader 85 and read out the platen identification information from the platen identification information portion 608.
Electrical Configuration of Terminal Device 2
The terminal device 2 is, for example, a personal computer (PC), a tablet, a smart phone or the like. As shown in
The operation portion 55 is provided with a keyboard (not shown in the drawings) or an operation panel (including a touch panel) etc. A command of the operator is input to the CPU 51 via the operation portion 55. The display portion 56 is formed by a known display device and the like. The display portion 56 may be provided with a touch panel (not shown in the drawings) and may also function as the operation portion 55. The input/output portion 57 is provided with an SD memory card slot, a USB port, a serial port of another standard, and the like.
The communication portion 58 has at least one of a wireless module (not shown in the drawings) and a wired module (not shown in the drawings), and can mutually communicate with the pretreatment device 10, the printer 1, the post-treatment device 5 and the server 3 via the network 4. The terminal device 2 may be connected to the pretreatment device 10, the printer 1, the post-treatment device 5 and the server 3 via the network 4 by the wireless module connectable to the USB port, in place of the communication portion 58.
Further, a code reader 68 and a code reader 69 are connected to the CPU 51. For example, the code reader 68 reads out the platen identification information from the platen identification information portion 608 (to be described later) provided on the platen 6, and inputs the platen identification information to the CPU 51. The code reader 68 may be provided, for example, at a position at which the code reader 68 faces the platen identification information portion 608 provided on the platen 6, in the mounting position 90A of the platen conveyance mechanism 90. Alternatively, the operator may hold the code reader 68 and read out the platen identification information from the platen identification information portion 608. For example, the code reader 69 reads out print medium information 71 (refer to
Electrical Configuration of Server 3
As shown in
The communication portion 66 has at least one of a wireless module (not shown in the drawings) and a wired module (not shown in the drawings), and can mutually communicate with the pretreatment device 10, the printer 1, the post-treatment device 5 and the terminal device 2 via the network 4. The server 3 may be connected to the pretreatment device 10, the printer 1, the post-treatment device 5 and the terminal device 2 via the network 4 by the wireless module connectable to the USB port, in place of the communication portion 66.
Association Table 80
As shown in
First Table 81
As shown in
The heat treatment conditions include, for example, a heat treatment pressure (N/cm2), a heat treatment time period (sec), a heat treatment temperature (° C.), a heat treatment range, and a number of times of the heat treatment. When the heat treatment portion 50 is a heat press portion, a heat roller or the like and applies a pressure to the print medium 7 that is a heat treatment target, the heat treatment pressure (N/cm2) is a value of the pressure applied at the time of the heat treatment. Therefore, when the heat treatment portion 50 is a near-infrared ray oven, an air blowing device or the like and does not come into contact with the print medium 7, the heat treatment pressure is set to null (−). The heat treatment time period (sec) is a time period during which the heat treatment is performed. The heat treatment temperature (° C.) is a temperature of the heat treatment. The heat treatment range is a range over which the heat treatment is performed. The number of times of the heat treatment is the number of times that the heat treatment of the set heat treatment time period (sec) is repeated.
Second Table 82
As shown in
Third Table 83
As shown in
Configuration of Platen 6
Next, a platen 6A, which is a first working example of the platen 6, will be explained with reference to
As shown in
A platen 6B, which is a second working example of the platen 6, will be explained with reference to
As shown in
As shown in
Main Processing
A flow of first main processing to fourth main processing will be explained with reference to
When the CPU 51 determines that the platen identification information has been received (yes at step S1), the CPU 51 determines whether the print medium information 71 has been received (step S3). When the print medium information 71 read out by the code reader 69 is input to the CPU 51, the CPU 51 determines that the print medium information has been received (yes at step S3). When the print medium information 71 has not been received (no at step S3), when a predetermined time period has not elapsed (no at step S5) from when the platen identification information is received (yes at step S1), the CPU 51 returns the processing to step S3. When the predetermined time period has elapsed (yes at step S5), the CPU 51 performs the error processing (step S4). For example, the CPU 51 causes the display portion 56 to display the fact that the print medium information 71 has not been received. Note that the reception of the platen identification information and the reception of the print medium information may be reversed in order.
When the CPU 51 determines that the print medium information has been received (yes at step S3), the CPU 51 transmits an association command to associate the print medium information with the platen identification information, to the server 3 via the communication portion 58 (step S6). The CPU 61 of the server 3 that has received the association command stores a correspondence relationship between the platen identification information and the print medium information in the association table 80 shown in
The second main processing will be explained with reference to
Next, when the CPU 11 determines “YES” in the determination at step S12, the CPU 11 acquires the platen information on the basis of the platen identification information (step S15). The platen identification information includes the platen information, such as the platen size, the platen height, the platen material and the like. The CPU 11 determines whether the platen information has been acquired from the platen identification information (step S16). When the CPU 11 determines that the platen information has not been acquired (no at step S16), the CPU 11 performs error processing (step S17). The CPU 11 transmits a command to perform the error processing to the server 3, together with the platen identification information. As the error processing, the CPU 61 of the server 3 associates error information indicating that the platen information has not been acquired with the error information of the association table 80. Further, the CPU 11 does not perform the pretreatment (step S23) on the print medium 7 placed on the platen 6, and causes the platen conveyance mechanism 90 to transfer the platen 6 to the printer 1.
When the platen information has been acquired (yes at step S16), the CPU 11 acquires the print size (step S18). For example, the CPU 11 transmits a command to the server 3 to request the print size, together with the platen identification information (step S18). The CPU 61 of the server 3 identifies the print medium information corresponding to the platen identification information from the association table 80. Next, the CPU 61 acquires the print data corresponding to the identified print medium information from the second table 82 shown in
The CPU 11 determines whether the print size is larger than the platen size (step S19). When the CPU 11 determines that the print size is larger than the platen size (yes at step S19), the CPU 11 performs the error processing (step S17). Hereinafter, the error that the print size is larger than the platen size is referred to as a “platen size error.” For example, the CPU 61 of the server 3 associates the error information of the “platen size error” with platen identification information PID1 of the association table 80. Next, the CPU 11 does not cause the pretreatment device 10 to perform the pretreatment (step S23), and causes the platen conveyance mechanism 90 to transfer the platen 6 to the printer 1.
When the CPU 11 determines that the print size is not larger than the platen size (no at step S19), the CPU 11 acquires the pretreatment conditions (step S20). For example, the CPU 11 transmits a command to the server 3 to request the pretreatment conditions, together with the platen identification information received by the processing at step S12 (step S20). The CPU 61 of the server 3 identifies the print medium information corresponding to the platen identification information, from the association table 80. Next, for example, the CPU 61 identifies print medium information ID1 corresponding to the platen identification information PID1 of the association table 80. Next, in the first table 81, the CPU 61 identifies the pretreatment conditions corresponding to the print medium information ID1. For example, the pretreatment conditions to be identified are the application conditions and the heat treatment conditions. The CPU 61 transmits the identified pretreatment conditions to the pretreatment device 10 via the communication portion 66. When the CPU 61 cannot identify the pretreatment conditions, the CPU 61 transmits information indicating that there are no pretreatment conditions to the pretreatment device 10.
Next, the CPU 11 determines whether the pretreatment conditions have been acquired (step S21). When the pretreatment conditions cannot be acquired (no at step S21), the CPU 11 performs error processing (step S22). An example of when the pretreatment conditions cannot be acquired is when the code reader 27 receives the platen identification information not associated with the print medium information; that is, when the CPU 11 receives information indicating that there is no pretreatment conditions from the server 3. Hereinafter, the error that the pretreatment conditions cannot be acquired is referred to as a “pretreatment conditions non-acquisition error.” The CPU 11 transmits a command to the server 3 to perform the error processing, together with the platen identification information. As the error processing, the CPU 61 of the server 3 associates the error information of the “pretreatment conditions non-acquisition error” with the error information of the association table 80. Further, the CPU 11 does not perform the pretreatment on the print medium 7 placed on the platen 6, and causes the platen conveyance mechanism 90 to transfer the platen 6 to the printer 1.
When the pretreatment conditions have been acquired (yes at step S21), the CPU 11 performs the pretreatment in the pretreatment device 10 in accordance with the application conditions and the heat treatment conditions, which are the acquired pretreatment conditions (step S23). In the processing at step S23, when the CPU 11 determines that an error, such as an error that the pretreatment cannot be completed, has occurred (yes at step S24), the CPU 11 performs error processing (step S25). The CPU 11 transmits a command to the server 3 to perform the error processing, together with the platen identification information. As the error processing, the CPU 61 of the server 3 associates the error information of a “pretreatment error” with the error information of the association table 80. Further, the CPU 11 does not perform the pretreatment on the print medium 7 placed on the platen 6 (step S22), and causes the platen conveyance mechanism 90 to transfer the platen 6 to the printer 1.
When the pretreatment is complete and the error has not occurred (no at step S24), the CPU 11 transmits pretreatment completion information to the server 3, together with the platen identification information (step S26). That is, the CPU 61 of the server 3 associates the pretreatment completion information, which indicates that the pretreatment is complete, with the platen identification information of the association table 80 (step S26). Then, the CPU 11 ends the second main processing.
The third main processing will be explained with reference to
Next, the CPU 31 determines whether the pretreatment is complete (step S34). When the pretreatment completion information is received from the server 3, the CPU 31 determines that the pretreatment is complete (yes at step S34). When the information indicating that there is no pretreatment completion information is received, the CPU 31 determines that the pretreatment is not complete (no at step S34), and performs error processing (step S47). Hereinafter, the error that the pretreatment is not complete is referred to as a “pretreatment non-completion error.” The CPU 31 transmits a command to perform the error processing to the server 3, together with the platen identification information. As the error processing, the CPU 61 of the server 3 associates the error information of the “pretreatment non-completion error” with the error information of the association table 80. Further, the CPU 31 does not perform the print processing (step S43) on the print medium 7 placed on the platen 6, and causes the platen conveyance mechanism 90 to transfer the platen 6 to the post-treatment device 5.
When the pretreatment completion information is received from the server 3, the CPU 31 determines that the pretreatment is complete (yes at step S34). Next, the CPU 31 determines whether an error history exists (step S35). For example, when the CPU 31 receives the error information from the server 3, the CPU 31 determines that the error history exists (yes at step S35), and performs the error processing (step S47).
When the CPU 31 receives the information indicating that there is no error information from the server 3, the CPU 31 determines that the error history does not exist (no at step S35). Next, the CPU 31 acquires the print conditions associated with the platen identification information (step S36). An example of the print conditions is the print data whose creation is commanded by CPU 51 by the processing at step S7 of the first main processing and which is transmitted from the server 3 to the printer 1. Therefore, on the basis of the platen identification information, the CPU 31 acquires the print data stored in the storage device 34 (step S36). When the print data corresponding to the platen identification information does not exist in the storage device 34, the CPU 31 transmits, to the server 3, the platen identification information and a transmission request signal of the print data. When the print data corresponding to the platen identification information exists in the association table 80 of the HDD 64, the CPU 61 of the server 3 transmits the print data to the printer 1 via the communication portion 66. When the CPU 61 cannot identify the print data, the CPU 61 transmits information indicating no print data to the printer 1. Next, the CPU 31 determines whether the print conditions have been successfully acquired (step S37). When the CPU 31 acquires the print data from the storage device 34, or when print data is received from the server 3, the CPU 31 determines that the print conditions have been successfully acquired. When the print conditions have not been successfully acquired (no at step S37), the CPU 31 performs the error processing (step S47). An example of when the print conditions cannot be successfully acquired is when the CPU 31 receives information indicating no print data from the server 3.
When the CPU 31 has successfully acquired the print conditions (yes at step S37), the CPU 31 determines whether the height of the platen 6 is appropriate (step S38). For example, when there are two types of platens having different heights, the CPU 31 determines whether the height of the platen 6 to be used conforms to the print conditions, on the basis of the platen identification information and the print conditions. When the CPU 31 determines that the height of the platen 6 is not appropriate (no at step S38), the CPU 31 performs the error processing (step S47). When the CPU 31 determines that the platen height is appropriate (yes at step S38), the CPU 31 detects an actual height of the platen 6 (step S39). For example, the CPU 31 uses the height sensor 73 and detects the height of the platen 6 including the print medium 7 placed on the top surface 611 of the platen 6. Next, the CPU 31 determines whether the detected height is within a predetermined range (step S40). In the printer 1, the range over which the height of the platen 6 can be adjusted in the up-down direction is a predetermined range, for example, the range is ±5 mm in the up-down direction. Therefore, when the height detected by the height sensor 73 is not within the predetermined range (no at step S40), the CPU 31 performs the error processing (step S47).
When the CPU 31 determines that the height detected by the height sensor 73 is within the predetermined range (yes at step S40), the CPU 31 transmits a command to store the height information detected by the height sensor 73 in association with the platen identification information, to the server 3 via the communication portion 39 (step S41). The CPU 61 of the server 3 stores the height information corresponding to the platen identification information of the association table 80. The CPU 31 performs height adjustment of the platen 6 (step S42). For example, on the basis of the height information detected by the height sensor 73, the CPU 31 drives the platen up-down motor 49 and adjusts the height of the platen 6 to a height that conforms to the print conditions. Next, the CPU 31 performs the print processing by ejecting the ink from the first head 45 and the second 46 onto the print medium 7 placed on the platen 6 (step S43). The process of S41 may be after the process of S42.
When the CPU 31 determines that an error, such as an error that the print processing cannot be completed, has occurred in the processing at step S43 (yes at step S44), the CPU 31 performs the error processing (step S47). The CPU 31 transmits a command to the server 3 to perform the error processing, together with the platen identification information. As the error processing, the CPU 61 of the server 3 associates the error information of the print processing error with the error information of the association table 80. Further, the CPU 31 does not perform the print processing (step S43) on the print medium 7 placed on the platen 6, and causes the platen conveyance mechanism 90 to transfer the platen 6 to the post-treatment device 5.
When the CPU 31 determines that the error has not occurred in the print processing (no at step S44), the CPU 31 associates print completion information indicating the completion of the print processing with the platen identification information (step S46). For example, the CPU 31 transmits the print completion information to the server 3, together with the platen identification information (step S46). The CPU 61 of the server 3 associates the print completion information indicating the completion of the print processing with the platen identification information of the association table 80 (step S46). Then, the CPU 31 ends the third main processing.
The fourth main processing will be explained with reference to
When the CPU 111 determines that the platen identification information has been received (yes at step S52), the CPU 111 acquires the history information (step S53). For example, the CPU 111 transmits, to the server 3, a request to acquire the history information, together with the platen identification information received by the processing at step S52 (step S53). Examples of the history information include the print completion information and the error information. The CPU 61 of the server 3 identifies, from the association table 80, the print completion information and the error information that correspond to the platen identification information. The CPU 61 transmits the identified print completion information and error information to the post-treatment device 5 via the communication portion 66. When the print completion information and the error information cannot be identified, the CPU 61 transmits, to the post-treatment device 5, information indicating that there is no print completion information or information indicating that there is no error information.
Next, the CPU 111 determines whether the printing is complete (step S54). When the information indicating that there is no print completion information is received (no at step S54), the CPU 111 determines that the printing is not complete (no at step S54), and performs the error processing (step S61). Hereinafter, the error that the printing is not complete is referred to as a “print non-completion error.” The CPU 111 transmits a command to the server 3 to perform the error processing, together with the platen identification information. As the error processing, the CPU 61 of the server 3 associates the error information of the “print non-completion error” with the error information of the association table 80. Further, the CPU 111 does not cause the post-treatment device 5 to perform the post-treatment (step S58), and causes the platen conveyance mechanism 90 to transfer the platen 6 to the detachment position 90B.
When the print completion information is received from the server 3, the CPU 111 determines that the printing is complete (yes at step S54). Next, the CPU 111 determines whether the error history exists (step S55). For example, when the CPU 111 receives the error information from the server 3, the CPU 111 determines that the error history exists (yes at step S55), and performs the error processing (step S61).
Next, when the CPU 111 receives the information indicating that there is no error information from the server 3, the CPU 111 determines that the error history does not exist (no at step S55). Next, the CPU 111 acquires the post-treatment conditions (step S56). For example, the CPU 11 transmits a command to the server 3 to request the post-treatment conditions, together with the platen identification information received by the processing at step S52 (step S56). The CPU 61 of the server 3 identifies, from the association table 80, the print medium information corresponding to the platen identification information. For example, the CPU 61 identifies print medium information ID3 corresponding to platen identification information PID3 of the association table 80. Next, in the third table 83, the CPU 61 identifies the post-treatment conditions corresponding to the print medium information ID3. The post-treatment conditions are, for example, the heat treatment time period and the heat treatment temperature. The CPU 61 transmits the identified post-treatment conditions to the post-treatment device 5 via the communication portion 66. When the CPU 61 cannot identify the post-treatment conditions, the CPU 61 transmits information indicating that there are no post-treatment conditions to the post-treatment device 5.
Next, the CPU 111 determines whether the post-treatment conditions have been acquired (step S57). When the post-treatment conditions have been acquired from the server 3 (yes at step S57), the CPU 111 performs the post-treatment in accordance with the acquired post-treatment conditions (step S58). When the post-treatment conditions cannot be acquired (no at step S57), the CPU 111 performs the error processing (step S61). An example of when the post-treatment conditions cannot be acquired is when the code reader 85 receives the platen identification information not associated with the print medium information; that is, when the CPU 111 receives information indicating that there is no post-treatment conditions from the server 3. As the error processing, the CPU 111 does not cause the post-treatment device 5 to perform the post-treatment, and causes the platen conveyance mechanism 90 to transfer the platen 6 to the detachment position 90B.
Next, the CPU 111 determines whether the post-treatment is complete (step S59). When the post-treatment cannot be completed (no at step S59), the CPU 111 performs the error processing (step S61). When the CPU 111 determines that the post-treatment is complete (yes at step S59), the CPU 111 transmits, to the server 3, a command to delete the association of the print medium information with respect to the platen identification information of the association table 80 (step S60). The CPU 61 of the server 3 deletes the association of the print medium information with respect to the platen identification information of the association table 80. Further, the CPU 61 deletes the error information, the processing completion information, the print data and the height information. After that, the CPU 111 ends the fourth main processing.
Operational Effects of Embodiment
As explained above, in the above-described embodiment, the following operational effects are achieved. The CPUs 11, 31 and 111 can perform the processing (step S23, step S43, step S58) in the pretreatment device 10, the post-treatment device 5 or the printer 1, on the basis of the platen identification information received by the code readers 27, 35 and 85. Therefore, CPUs 11, 31 and 111 can perform appropriate processing with respect to the platen 6. For example, the appropriate processing means that the pretreatment under proper application conditions and proper heat treatment conditions, the print processing based on proper print data and proper print conditions, or the post-treatment under proper heat treatment conditions is performed on the print medium 7 placed on the platen 6.
Further, the CPUs 11, 31 and 111 can perform the processing (step S23, step S43, step S58) on the basis of at least one of the print content and the processing content associated with the platen identification information received by the code readers 27, 35 and 85. Therefore, the above-described appropriate processing can be performed with respect to the set platen 6.
Further, the platen identification information (PID1 to PID3 . . . ) and the print medium information (ID1 to ID3 . . . ) are associated with each other by the association processing (step S6). Thus, the CPUs 11, 31 and 111 can identify the print medium information (ID1 to ID3) on the basis of the platen identification information (PID1 to PID3), and can perform the processing (step S23, step S43, step S58) on the basis of at least one of the print content and the processing content corresponding to the print medium information. Thus, the above-described appropriate processing is performed with respect to the set platen 6.
Further, the CPUs 11, 31 and 111 can perform the processing (step S23, step S43, step S58) in the pretreatment device 10, the post-treatment device 5 or the printer 1 in correspondence with the platen information obtained from the platen identification information (PID1 to PID3 . . . ).
Further, the CPU 11 can determine whether to perform the processing in the pretreatment device 10, the post-treatment device 5 or the printer 1, on the basis of the platen information included in the print medium information (ID1 to ID3) and the platen identification information (PID1 to PID3 . . . ) (step S19, step S38). Thus, it is possible to increase the possibility that the above-described appropriate processing is performed with respect to the platen 6.
When the print size is larger than the platen size (yes at step S19), the CPU 11 performs the error processing (step S17). It is thus possible to reduce the possibility that an error may occur in the pretreatment device 10, the post-treatment device 5 or the printer 1.
When the code readers 27, 35 and 85 receive the platen identification information that is not associated with the print medium information (ID1 to ID3 . . . ), the processing in the pretreatment device 10, the post-treatment device 5 or the printer 1 is not performed. Therefore, it is possible to inhibit the processing in the pretreatment device 10 and the post-treatment device 5, or the printing in the printer 1 from being performed with respect to the platen 6 having the platen identification information that is not associated with the print medium information (ID1 to ID3 . . . ). It is thus possible to reduce print failures on the print medium 7 or processing failures in the pretreatment device 10 and the post-treatment device 5.
When an error occurs in the processing in the pretreatment device 10, the post-treatment device 5 or the printer 1 (yes at step S24, yes at step S44, no at step S59), the error association processing (step S25, step S47, step S61) that associates the error information with the platen identification information (PID1 to PID3 . . . ) is performed. Therefore, when the code readers 27, 35 and 85 receive the platen identification information associated with the error information (yes at step S35, yes at step S55), the processing in the printer 1 or in the post-treatment device 5 is not performed (step S47, step S61) Thus, it is possible to inhibit the subsequent processing from being performed on the print medium 7 for which the error has occurred during the processing in the pretreatment device 10 or in the printer 1.
When the post-treatment (step S58) is complete (yes at step S59), the CPU 111 performs the deletion processing (step S60) that deletes the association of the print medium information (ID1 to ID3 . . . ) with respect to the platen identification information (PID1 to PID3 . . . ). It is thus possible to associate the new print medium information with the platen identification information, without newly providing the platen identification information.
Even when the platen 6 is conveyed between the pretreatment device 10, the printer 1 and the post-treatment device 5 by the platen conveyance mechanism 90, the code readers 27, 35 and 85 can receive the platen identification information from the platen 6 that is conveyed.
The CPUs 11, 31 and 111 perform the height association processing (step S41) that associates the platen identification information with the height information that is based on the height detected by the height sensor 73. Therefore, the platen height is identified by the platen identification information and is used in the processing.
When the height of the platen 6 detected by the height sensor 73 is not within the predetermined range (no at step S40), the CPUs 11, 31 and 111 do not perform the processing in the print device 1 or in the post-treatment device 5 (step S47). Therefore, it is possible to inhibit the processing in the printer 1 or in the post-treatment device 5 from being performed with respect to the platen 6 whose height is not within the predetermined range, and to reduce the possibility of the occurrence of the print failure.
The CPU 31 performs the height adjustment processing (step S42) on the basis of the height detected by the height sensor 73. Thus, the platen height can be adjusted to a height that is appropriate for the print processing. It is thus possible to reduce the possibility of the occurrence of the print failure.
When the code reader 69 receives the print medium information 71, the CPU 61 of the server 3 starts to create the print data (step S7). Therefore, the print data to be used in the printer 1 is created in advance and transmitted to the printer 1 or held in the server 3. As a result, it is not necessary to create the print data in the printer 1, and processing time can be shortened.
The CPU 31 can acquire the print data created in advance, on the basis of the platen identification information received by the code reader 35 of the printer 1 (step S36). Therefore, the print data can be easily acquired.
The platen identification information portion 608 of the platen 6 is associated with the processing in the pretreatment device 10, the post-treatment device 5 or the printer 1, and can indicate the platen identification information that identifies the platen 6.
Next, processing of a case in which the print medium information cannot be acquired from the code reader 69 will be explained with reference to
The present invention is not limited to the above-described embodiment and various modifications are possible. For example, the position of the platen identification information portion 608 is not limited to a side surface of the platen 6. The platen identification information portion 608 may be provided at any position, such as the front surface 604, the rear surface 605 or the lower surface 607, as long as it is not covered by the print medium 7. Further, the platen identification information portion 608 may be formed by near field communication (NFC). Further, the platen identification information portion 608 may be formed by a plurality of shielding plates, and may be configured such that the platen identification information is detected by an optical sensor. Further, the platen identification information portion 608 may be formed by a plurality of concave and convex sections, and may be configured such that the platen identification information is detected by a switch or the optical sensor. Further, the platen identification information may be input from the operation portion 22 of the pretreatment device 10, the operation portion 36 of the printer 1, the operation portion 122 of the post-treatment device 5, and the operation portion 55 of the terminal device 2, and may be received by each of the CPUs. The print medium information may also be input from the operation portion 55 of the terminal device 2, and may be received by the CPU 51. Further, the types of the platen 6 are not limited to the two types. For example, three types or five types with different heights may be used. The platen 6 may be used for a hat, shoes and the like, in addition to being used for the cloth.
Furthermore, the association between the platen identification information, the print medium information, the error information, the print data and the height information may be performed using an application programming interface (API). Further, when the deletion processing to delete the association is performed at step S60, the data for the association between the platen identification information, the print medium information, the error information, the print data and the height information may be saved in the HDD 64. In this case, when a failure occurs in the printed print medium 7, a cause of the failure can be traced.
Moreover, the platen 6 conveyed to the detachment position 90B by the platen conveyance mechanism 90 may be automatically returned by providing a conveyance path through which the platen 6 is returned to the mounting position 90A. Further, the CPU 51 of the terminal device 2 may perform all the first to fourth main processing, and may control the pretreatment device 10, the printer 1, the post-treatment device 5 and the server 3 via the network 4. Further, the CPU of one of the pretreatment device 10, the printer 1, the post-treatment device 5 and the server 3 may perform all the first to fourth main processing, and may control the other devices via the network 4. Further, not all of the pretreatment device 10, the printer 1 and the post-treatment device 5 need necessarily be provided. The present invention can also be applied to a combination of the pretreatment device 10 and the printer 1, or a combination of the printer 1 and the post-treatment device 5. In addition, a plurality of the printers 1 may be provided serially. Further, the pretreatment device 10, the printer 1 and the post-treatment device 5 need not necessarily be provided with the code readers 27, 35 and 85, respectively. Further, the height sensor 73 may also be provided in the pretreatment device 10 or in the post-treatment device 5, in addition to being provided in the printer 1. Further, not all the respective steps of the first to fourth main processing need necessarily be performed. The respective steps may be performed appropriately according to need, depending on the device configuration of the print processing system 100. The association table 80, the first table 81, the second table 82 and the third table 83 may be stored in a device other than the server 3. Further, each of the first to fourth main processing may be performed by a specific CPU that controls the print processing system 100, instead of being performed by the CPU of each device. For example, the CPU 51 may perform the second main processing to the fourth main processing via the network 4. The CPU 11 may perform the first main processing, the third main processing, and the fourth main processing via the network 4. Further, the CPU 31 may perform the first main processing, the second main processing, and the fourth main processing via the network 4. Further, the CPU 111 may perform the first main processing to the third main processing via the network 4. Further, the code reader 68 and the code reader 69 may be connected to the CPUs 11, 31, 111 via the network 4. Further, the code reader 27 may be connected to the CPUs 31, 51 and 111 via the network 4. Further, the code reader 35 may be connected to the CPUs 11, 51 and 111 via the network 4. Further, the code reader 85 may be connected to the CPUs 11, 31, 51 via the network 4.
Moreover, the light emitting portions 73A and the light receiving portions 73B of the height sensor 73 may be provided above the path through which the platen 6 is conveyed. In this case, the light travels downward from the light emitting portions 73A. The light reflected by the upper surface of the print medium 7 placed on the platen 6 enters the light receiving portions 73B, and thus the height is detected. Further, the print data in a raster format created by the server 3 may be held in the HDD 64 of the server 3. In this case, the code reader 35 of the printer 1 reads out the platen identification information, and in response to a request from the CPU 31, the print data may be sent from the server 3 to the printer 1. Further, the processing in the pretreatment device 10, the printer 1 and the post-treatment device 5 need not necessarily be performed by associating the platen identification information with the print medium information, and whether or not to perform the processing in the pre-pretreatment device 10, the printer 1 and the post-treatment device 5 may be determined on the basis of whether or not there is the platen identification information. When the platen identification information portion 608 is not provided on the platen 6, there is a possibility that the height of the platen 6 may not be suitable for the pretreatment device 10, the printer 1 and the post-treatment device 5. In addition, there is a possibility that the platen 6 cannot withstand the heat treatment. Therefore, when the platen identification information cannot be read out from the platen identification information portion 608 by the code reader 68, the platen 6 may be conveyed to the detachment position 90B without performing the pretreatment, the print processing and the post-treatment on the print medium 7 placed on the platen 6. Note that the error association processing that associates the error information with the platen identification information need not necessarily be performed. Although the height sensor 73 is provided in the printer 1, the height sensor 73 may be provided at any position of the platen conveyance mechanism 90, and may be connected to any CPU of the pretreatment device 10, the post-treatment device 5, and the terminal device 2. Therefore, the processing at steps S40, S41, S42, and S47 may be performed in any of the first to fourth main processing.
The apparatus and methods described above with reference to the various embodiments are merely examples. It goes without saying that they are not confined to the depicted embodiments. While various features have been described in conjunction with the examples outlined above, various alternatives, modifications, variations, and/or improvements of those features and/or examples may be possible. Accordingly, the examples, as set forth above, are intended to be illustrative. Various changes may be made without departing from the broad spirit and scope of the underlying principles.
Number | Date | Country | Kind |
---|---|---|---|
JP2018-107306 | Jun 2018 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5810487 | Kano | Sep 1998 | A |
6758802 | Fitzgerald | Jul 2004 | B2 |
8170712 | Battles et al. | May 2012 | B2 |
8905657 | Grunenberg et al. | Dec 2014 | B2 |
20090110829 | Johnson et al. | Apr 2009 | A1 |
20100189488 | Grunenberg et al. | Jul 2010 | A1 |
20110178633 | Marrese | Jul 2011 | A1 |
20130335467 | Gerber | Dec 2013 | A1 |
20140184675 | Tamaki | Jul 2014 | A1 |
20150183219 | Kakigahara | Jul 2015 | A1 |
20170341424 | Sakai | Nov 2017 | A1 |
Number | Date | Country |
---|---|---|
102103718 | Jun 2011 | CN |
103909735 | Jul 2014 | CN |
102007036374 | Feb 2009 | DE |
2871059 | May 2015 | EP |
2005247432 | Sep 2005 | JP |
2009-045826 | Mar 2009 | JP |
2010534582 | Nov 2010 | JP |
2013-019083 | Jan 2013 | JP |
2014139103 | Jul 2014 | JP |
2017202679 | Nov 2017 | JP |
2018066097 | Apr 2018 | JP |
2009015781 | Feb 2009 | WO |
Entry |
---|
Chinese Office Action dated Jun. 24, 2020 in corresponding Chinese Patent Application No. 201910468510.4. |
Extended European Search Report issued in corresponding European Application No. 19177510.5, dated Oct. 18, 2019. |
Chinese Office Action dated Nov. 5, 2021, in corresponding Chinese Patent Application No. 201910468510.4. |
Office Action dated Apr. 28, 2021 in corresponding Chinese Patent Application No. 201910468510.4. |
Office Action issued in corresponding Japanese patent application No. 2018-107306, dated Jun. 21, 2022 (2 pages). |
Japanese Office Action dated Feb. 1, 2022, in corresponding Japanese Patent Application No. 2018-107306 (8 pages). |
Number | Date | Country | |
---|---|---|---|
20190366740 A1 | Dec 2019 | US |