This application claims priority to Japanese Patent Application No. 2013-266765 filed on Dec. 25, 2013, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a processing machine for performing a bending operation and a bending method.
2. Description of Related Art
There is known a processing machine for performing a bending operation on a plate-like workpiece by placing the workpiece on a die and pressing a punch against the workpiece. Japanese Patent Application Laid-open No. 2006-263815 describes such a processing machine. This processing machine is configured such that a pressure cam block disposed slidably on inclined surfaces of punches located on the side opposite to a die is moved in parallel to the die for moving the punches toward the die to thereby bend a workpiece. The punches are pressed against the workpiece successively in the order from the one whose inclined surface is the closest to the starting point of the pressure cam block so that the workpiece is formed in a corrugated shape having bumps and dents.
In the processing machine described above, the punches are pressed against the workpiece successively when the pressure cam block moves from the starting point to an end point at a load depending on the pressure angle of the inclined surfaces. Accordingly, if the pressure angle is excessively large, it may occur that the plastic deformation of the workpiece is insufficient, and the workpiece slightly returns its original shape. In this case, the shape accuracy of the corner R portions and the shape accuracy of the flat portions at the crests of the bumps and the valleys of the dents of the workpiece formed in a corrugated shape may be degraded. Incidentally, if the pressure angle of the inclined surfaces of the punches is reduced for increasing the load applied from the punches to the workpiece, the size of the processing machine increases because the travel distance of the pressure cam block increases.
An exemplary embodiment provides a processing machine for performing a bending operation on a workpiece including:
a die on which the workpiece is placed;
a punch movable in a first direction for pressing the workpiece against the die;
a slide member movable in a second direction perpendicular to the first direction;
a first cam device that moves the punch toward the die for deforming the workpiece when being actuated by movement of the slide member;
a second cam device that moves the punch for pressing a surface of the workpiece when being actuated by movement of the slide member, a pressure angle of the second cam device being smaller than a pressure angle of the first cam device; and
a drive member configured to move the slide member such that the second cam device is actuated after the first cam device is actuated.
The exemplary embodiment also provides a bending method for performing a bending operation using the processing machine, including:
a positioning process of positioning the workpiece on the die;
a bending process of deforming the workpiece by moving the slide member using the drive member to actuate the first cam device to cause the punch to press the workpiece at a first load; and
a surface pressing process of pressing a surface of the deformed workpiece by moving the slide member using the drive member to actuate the second cam device to cause the punch to press the surface of the workpiece at a second load larger than the first load.
According to the exemplary embodiment, there are provided a processing machine and a bending method capable of performing a bending operation on a workpiece with high degree of accuracy.
Other advantages and features of the invention will become apparent from the following description including the drawings and claims.
In the accompanying drawings:
A processing machine 1 according to a first embodiment of the invention is described with reference to
As shown in
The punch 20 is inserted in an insertion hole 22 formed inside the die 10 so as to be slidable vertically. The punch 20 presses the workpiece 3 downward against the die 11 at its end surface on the side of the workpiece 3. The processing machine 1 includes a plurality of the punches arranged in the Y direction. However,
The first slide member 30 is disposed upward of the punch 20 and supported by hanger members 32 at its both ends. As shown in
As shown in
The second slide member 40 is on the opposite punch side of the first slide member 30 across a pressing member 42. The pressing member 42 restricts the second slide member 40 from moving to the die side. A fixing member 43 restricts the second slide member 40 from moving to the opposite die side. The second slide member 40 can move in the X direction and in the −X direction. In this embodiment, the width in the Y direction of the pressing member 42 is set to a value which enables pressing the plurality of first slide members 30 at the same time.
The second cam device 60 is disposed between the second slide member 40 and the pressing member 42. The second cam device 60 includes a second slide member side cam 62 disposed on the die side of the second slide member 40, and a pressing member side cam 63 disposed on the opposite die side of the pressing member 42. When the second slide member side cam 62 moves in the −X direction together with the second slide member 40, the pressing member side cam 63 and the pressing member 42 move in the −Z direction. The pressure angle θ2 of the second cam device 60 is set to a value which enables producing a load necessary for performing the surface pressing step on the workpiece 3. The pressure angle θ2 of the second cam device 60 is smaller than the pressure angle θ1 of the first cam device 50. In this embodiment, the pressure angle θ2 is set to 5 degrees, for example. Therefore, the second cam device 60 can press the first slide member 30 and the punch 20 against the workpiece 3 in interlock with the movement of the second slide member 40.
An upper roller 44 is disposed between the second slide member 40 and the fixing member 43. A lower roller 45 is disposed between the second slide member 40 and the pressing member 42, that is, between the second slide member side cam 62 of the second cam device 60 and the pressing member side cam 63. The upper and lower rollers 44 and 45 reduce the frictional force occurring when the second slide member 40 moves in the X direction or the −X direction.
As shown in
When both the slide columns 70 and 71 located upward of the workpiece 3 move in the −Z direction at the same time, the hanger members 32 and the first slide member 30 are moved in the −X direction by the action of the third cam device 74. When both the slide columns 70 and 71 further move in the −Z direction at the same time, the second slide member 40 is moved in the −X direction by the action of the fourth cam device 75. Therefore, the slide columns 70 and 71 can actuate the second cam device 60 by moving the second slide member 40 after moving the first slide member 30 to actuate the first cam device 50. In a case where the pressing member 42 can press the plurality of the first slide members 30 at the same time, the fourth cam devices 75 are mounted on the slide columns 70 and 71 at such positions as to be able to move the second slide members 40 after the third cam devices 74 move the plurality of the first slide members 30.
Next, a bending method performed using the above described processing machine 1 is explained. This bending method includes a positioning step, a bending step and a surface pressing step. As shown in
The plurality of the punches 20 (indicated by 20A to 20E in
In the surface pressing step following the bending step, as shown in
The processing machine 1 according to the first embodiment of the invention provides the following advantages.
(1) The processing machine 1 is configured to move the second slide member 40 to cause the second cam device 60 to press the punch 20 against the workpiece 3 after moving the first slide member 30 to cause the first cam device 50 to move the punch 20 to deform the workpiece 3. Since the pressure angle θ2 of the second cam device 60 is smaller than the pressure angle θ1 of the first cam device 50, the load which the punch 20 applies to the workpiece 3 by the action of the second cam device 60 is larger than the load which the punch 20 applies to the workpiece 3 by the action of the first cam device 50. Accordingly, the processing machine 1 can perform the surface pressing step to fix the shape of the workpiece 3 by actuating the second cam device 60 after performing the bending step on the workpiece 3. Therefore, the processing machine 1 can form the shape of the workpiece 3 with high accuracy.
(2) The first cam device 50 is disposed between the punch 20 and the first slide member 30, and the second cam device 60 is disposed between the first slide member 30 and the second slide member 40. The slide columns 70 and 71 are configured to move the second slide member 40 after moving the first slide member 30. Accordingly, the punch 20, the first cam device 50 and the second cam device 60 align in the direction in which the punch 20 moves. Therefore, since the first cam device 50 and the second cam device 60 actuate the same punch 20, it is possible to perform the bending step and the surface pressing step in succession. This makes it possible to downsize the processing machine 1. The first slide member side cam 52 of the first cam device 50 and the punch side cam 53 are in face contact with each other. The first slide member side cam 52 of the first cam device 50 and the punch side cam 53 are in face contact with each other. Accordingly, since the contact pressures applied to the respective cams during the bending step can be made small, the cams can be prevented from seizing.
(3) The slide columns 70 and 71 include the third cam device 74 capable of moving the first slide member 30 and the fourth cam device 75 capable of moving the second slide member 40. The fourth cam device 75 can move the second slide member 40 after the third cam device 74 moves the first slide member 30. Accordingly, by providing the slide columns 70 and 71 with the third and fourth cam devices 74 and 75 having the plurality of the inclined surfaces corresponding to the plurality of the punches 20, the slide columns 70 and 71 can drive the plurality of the first and second slide members 30 and 40 as thick as approximately 2 mm, and the punches 20.
(4) The gap gamma is formed between the first slide member 30 and each hanger member 32 when the first slide member 30 and the first restriction member 33 abut against each other. The gap gamma is necessary for the first slide member 30 to move to the die side by the action of the second cam device 60. Accordingly, the second cam device 60 can press the first slide member 30, the first cam device 50 and the punches 20 to the die side while the first and second restriction members 33 and 34 restrict the movement of the hanger members 32 to the die side and the opposite die side.
(5) Each of the gap between the hanger member 32 and the first restriction member 33 and the gap between the hanger member 32 and the second restriction member 34 is sufficiently small to enable the hanger member 32 to move in the X direction and the −X direction in which the first slide member 30 moves, and to enable suppressing the hanger member 32 from inclining. Accordingly, it is possible to suppress not only the hanger member 32 but also the first slide member 30 from inclining.
(6) The upper roller 44 is disposed between the second slide member 40 and the fixing member 43, and the lower roller 45 is disposed between the second slide member side cam 62 of the second cam device 60 and the pressing member side cam 63. This makes it possible to reduce the frictional force occurring when the second slide member 40 moves. Accordingly, the load which the second cam device 60 applies to the fourth cam device 75 of the right side slight column 70 through the second slide member 40 can be reduced.
(7) The bending method described above includes the bending step for deforming the workpiece 3, and the surface pressing step in which the punch 20 is pressed against the workpiece 3 at a load. larger than the load applied to the workpiece 3 in the bending step. Since the workpiece 3 is deformed by the bending step and thereafter its shape is fixed by the surface pressing step, the workpiece 3 can be shaped with high accuracy.
Next, a processing machine 2 according to a second embodiment of the invention is described with reference to
As shown in
As shown in
The slide columns 70 include cam devices 77 for moving the slide members 80 in the X direction and in the −X direction. The cam devices 77 each of which is formed of an inclined surface inclined in the X direction can move the slide members 80 arranged in the −Y direction one by one. When the left side and right side columns 70 move in the −Z direction at the same time, the slide members 80 move in the X direction by the action of the cam devices 77 of the slide columns 70. As a result, the punches 20 move by the action of the first cam device 50 to deform the workpiece 3. Subsequently, the punches 20 presses the surface of the workpiece 3 to plastic-deform the workpiece 3. Accordingly, the workpiece 3 can be shaped with high accuracy.
In the second embodiment, the first cam device 50 and the second cam device 60 are arrange side by side in the X direction in which the slide members 80 move. Accordingly, the structure of the processing machine 2 of the second embodiment is simple compared to the processing machine 1 of the first embodiment.
Next, a processing machine 4 according to a third embodiment of the invention is described with reference to
(1) In the first embodiment, the second slide member is disposed on the opposite punch side of the first slide member. However, the second slide member may be disposed on the punch side of the first slide member. In this case, the first cam device is disposed between the first slide member and the second slide member, and the second cam device is disposed between the second slide member and the punch. The slide columns move the second slide member after moving the first slide member. Also in this case, the same advantages as those provided by the first embodiment can be provided.
(2) In the first embodiment, the first and second slide members are moved by the slide columns as a driving member. In the second embodiment, the slide members are moved by the slide columns as a driving member. However, a cylinder may be used as such a driving member.
(3) In the third embodiment, the processing components for bending and pressing the workpiece 3 are disposed only on the upward side of the workpiece 3. However, the processing components may be disposed only on the downward side of the workpiece 3.
The above explained preferred embodiments are exemplary of the invention of the present application which is described solely by the claims appended below. It should be understood that modifications of the preferred embodiments may be made as would occur to one of skill in the art.
Number | Date | Country | Kind |
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2013-266765 | Dec 2013 | JP | national |