The invention relates to a processing machine for processing fibre plants, such as hemp or flax. The invention also relates to the use of such a processing machine and to a method for processing such fibre plants with the processing machine.
Numerous machines are known for processing fibre crops such as hemp and flax. The processing can here comprise of picking the crop from the ground, but for instance also of placing the picked fibre crop back onto the ground, picking up the fibre crop placed onto the ground after a period of time, rotating or turning the fibre crop and placing it back down on the ground in a reversed or overturned position, and so on.
Flax plants are for instance usually between 80 and 120 cm long and are harvested by pulling them from the ground using a gripping machine. The harvested flax plant is not removed from the ground immediately. The flax is first placed flat on the ground in long rows or lines, also referred to as “swathes”, wherein the stems of the harvested flax plants extend substantially transversely of the longitudinal direction of the swathes. This placing back of the flax flat on the ground surface so that said swathes are created is also referred to as “depositing” or “picking up”. When the flax plants are placed in lines or swathes, an intermediate space is left between adjacent lines. These spaces prevent the swathes from becoming tangled in each other.
The harvested flax plants which were placed flat on the ground in rows are then retted under the influence of a combination of dew, rain and sunlight. The retting of the flax by leaving the flax plants on the ground (i.e. a field or retting field) for some time (about two weeks, depending on the weather conditions (moisture, sunlight, and so on)) is referred to in the field of processing flax as field retting or dew retting. In order to obtain a uniform retting and to prevent rotting of the flax, the flax placed flat on the ground in rows must be flipped over regularly. This flipping over of the flax placed flat on the ground is also referred to as “turning” and takes place by driving a so-called flax turner over the ground surface.
Once sufficient retting has taken place, the flax is picked up from the ground and optionally baled and compacted for further processing. The picking up and baling of the flax takes place using a baler.
Hemp plants are generally slightly longer than flax plants, and special hemp gripping machines are therefore known for harvesting hemp plants. For hemp plants it is also the case that, after being gripped and optionally cut into smaller pieces, they are placed back down flat on the ground in order to allow retting of the plants. After the hemp plants have been turned one or more times during the retting process using a turner the plants can be further processed, for instance by picking them up again and baling them in a baler.
A drawback of the known pick-up machines (i.e. gripping machines, turners and balers) is that they are often fairly unstable, which may lead to problems, such as problems with stability and/or traction, particularly in the case of an uneven ground surface and/or an inclining ground surface.
A further drawback of the known pick-up machines is that their turning circle is relatively large, which makes it difficult to achieve a 180 degree turn of the pick-up machine at the end of each row, especially if little ground surface area is available there.
A further drawback of the known pick-up machines is that said intermediate space between adjoining rows of fibre plants which have been gripped and placed back down on the ground is often small. The small intermediate space may cause fibre plants of adjacent rows to become tangled in each other, which impedes the pick-up process which follows later. The risk of the wheels of the pick-up machines driving over the fibre plants during a subsequent processing round (for instance a turner which will turn the fibre plants after these have been gripped by a gripping machine) is then further relatively high. These plants may become damaged hereby, this reducing the quality of the plants.
It is an object of the present invention to at least partially obviate at least one of the above stated drawbacks.
According to a first aspect, this object is achieved at least partially in a processing machine of the type stated in the preamble, the processing machine comprising a self-propelling vehicle comprising an elongate chassis, a pick-up unit which is mounted on a first end of the chassis and is configured to pick up fibre plants during travel of the vehicle, transport means for transporting the picked-up fibre plants from the first end of the chassis to the second, opposite end of the chassis, and delivering means for delivering the gripped and transported fibre plants at the second end, wherein the chassis comprises:
The ability of the vehicle to pivot enables the turning circle to be limited. It is further possible to place the fibre plants at a better position behind the vehicle, which will be elucidated below.
In an embodiment of the invention the vehicle is configured to pivot the second chassis part between a first pivot position in which the first and second chassis parts extend mutually in line and a second pivot position in which the second chassis part extends obliquely relative to the first chassis part. It is for instance possible to travel in so-called crab-steered manner. In the case of crab steering the two front wheels in principle run in a different track than the rear wheels, while the mutual distance between the rear wheels and between the front wheels (i.e. the (imaginary) axle length) remains the same in principle. When the vehicle travels for instance straight ahead in a determined direction, the longitudinal direction (i.e. the axial direction) of the first chassis part will extend in this determined direction, but the pivoted second chassis part will lie obliquely relative to this direction. This has the advantage that the picked-up fibre plants can be placed on the ground in a laterally offset position. This is also referred to as offsetting of the fibre plants. This can create intermediate space between the edge of the as yet ungripped part of the ground and the edge of the line of fibre plants placed onto the ground.
In embodiments of the invention the vehicle is provided with two (or more) front wheels and two (or more) rear wheels. In other embodiments the two rear wheels are replaced by a single rear wheel. This rear wheel will generally be arranged on the second chassis part at a central lateral position.
The chassis can be configured to allow the second chassis part to pivot between a first pivot position in which the axial direction of the first chassis part is parallel to the axial direction of the second chassis part and a second pivot position in which the axial direction of the second chassis part lies obliquely relative to the axial direction of the first chassis part. In determined embodiments the pivot position can be realized in continuously variable manner. This also means that it is possible to have the offsetting of the fibre plants take place as desired: if more intermediate space is desired, the angle of pivot will be made greater, while the angle of pivot can remain smaller when less intermediate space can suffice. It is also possible to make the angle of pivot zero, in which case the second chassis part is aligned with the first chassis part.
It has been found that particularly good results in respect of manoeuvrability, ease of handling and/or stability of the vehicle and/or a relatively small risk of damaging the fibre plants with the wheels can be achieved if the chassis is configured such that the second chassis part can pivot relative to the first chassis part between a first pivot position in which the angle between the axial directions of respectively the first and second chassis part amounts to a maximum of 4 degrees and a second pivot position in which said angle amounts to between 5 and 30 degrees, preferably between 10 and 20 degrees, still more preferably about 15 degrees.
In order to maintain a stable vehicle, also when the first and second chassis parts are pivoted relative to each other, it is preferred for the pivot element to be positioned centrally in lateral direction and/or to be arranged between the front and rear wheels in axial direction. In this latter case a position just behind that of the front wheels is a good position. The pivot element preferably forms the only real structural coupling between the first and second chassis part, so that the second chassis part can in fact rotate freely relative to the first chassis part.
In determined embodiments there is only one rotation option of the second chassis part relative to the first chassis part, this being about an optionally imaginary upright rotation axis (for instance a vertical axis when the vehicle is on a flat, horizontal ground surface). In other embodiments it is however also possible to rotate about an optionally imaginary lying rotation axis which extends transversely of the upright axis and substantially in longitudinal direction of the vehicle. This latter rotation axis makes it possible to allow the second chassis part to “roll”, i.e. rotate about its longitudinal axis.
The suspension of the front wheels is embodied such that the front wheels can pivot (in other words, the front wheels can be steered). The suspension of the rear wheels is also embodied in this way. The suspension of the rear wheels is more particularly configured to be able to steer the pivoting about the second chassis part relative to the first chassis part, for instance in order to place the rear chassis part obliquely in said second pivot position relative to the front chassis part. The suspension of the front wheels and rear wheels can further be configured such that each of the front wheels and rear wheels can be pivoted independently of each other. In other embodiments the two front wheels are pivoted simultaneously and/or the two rear wheels are pivoted simultaneously. Steering units can be provided for pivoting the wheels. These steering units can for instance comprise hydraulic actuators which are coupled to a hydraulic pump unit.
In order to transport the picked-up fibre plants from the pick-up unit at the front end of the vehicle to the rear end, irrespective of the pivot position of the second chassis part, the transport means are divided into a number of successive conveyors. These conveyors are arranged such that the fibre plants can be transferred from one conveyor to the other conveyor in simple manner without the transport being impeded to any significant extent by the mutual pivot position of the chassis parts and/or by a change in the pivot position during travel of the vehicle. In determined embodiments the transport means comprise a first endless conveyor mounted on the first chassis part and a second endless conveyor mounted on the second chassis part. A delivering unit is further provided at the rear end of the second chassis part. In the shown embodiment the delivering unit comprises two parallel endless conveyor belts extending obliquely downward so that the transported fibre plants can be placed flat on the ground surface in controlled manner.
The pick-up unit can be custom-made especially for a determined processing step. The pick-up unit can for instance be a gripping unit for picking fibre plants from the ground. The pick-up unit can however also be aimed at a different processing step. The pick-up unit can for instance be a pick-up unit configured to pick up fibre plants already gripped and placed down on the ground surface previously. In a particularly advantageous embodiment the pick-up units are interchangeable and the vehicle can be prepared for performing the desired processing step by mounting the correct pick-up unit. In a determined embodiment the pick-up unit is coupled in releasable manner to the first chassis part. The vehicle can further be configured such that, no matter which pick-up unit is used (a gripping unit for flax, a gripping unit for hemp, a pick-up unit for flax, a pick-up unit for hemp, and so on), the rest of the vehicle can remain wholly or largely unchanged. In other words, the transport means on the chassis and/or the delivering unit can remain unchanged in principle, whether they are applied to transport flax or to transport hemp.
A drive is provided for advancing the vehicle. This drive is configured to drive each of the wheels independently (i.e. each of the front wheels and rear wheels). It is otherwise also possible to drive the front wheels independently of the rear wheels. In the most preferred case the rotation of all four wheels can be driven individually and each of the wheels can also be steered (i.e. pivoted) individually.
The drive can for instance comprise a hydraulic pump unit driven by a power source. The hydraulic pump unit is connected to four drive units, one drive unit for each wheel. The processing machine more particularly comprises a first drive unit coupled to the first front wheel and configured to drive the first front wheel, a second drive unit coupled to the second front wheel and configured to drive the second front wheel, a third drive unit coupled to the first rear wheel and configured to drive the first rear wheel, and a fourth drive unit coupled to the second rear wheel and configured to drive the second rear wheel.
The drive is further configured to substantially continuously vary the torque transmitted to the front and rear wheels by the drive units independently of each other. The first and second drive units can for instance be configured to vary the torque transmitted to the first rear wheel by the first drive unit and to the second rear wheel by the second drive unit independently of each other and in continuous manner. Varying can here mean transmitting more or less torque to the individual rear wheels, which is for instance realized in a determined type of drive by controlling the stroke volume and the adjusting plate of the drive. Each wheel is optionally also provided with a transmission mechanism whereby the transmission ratio between the hydraulic drive motor and the relevant wheel can be varied, as will be elucidated below.
The drive units can comprise respective hydraulic drive motors, wherein each of the hydraulic drive motors preferably comprises a variable displacement bent-axis piston motor. In these hydraulic motors hydraulic energy is converted into mechanical energy in order to rotate the wheels. The hydraulic motors are driven via a hydraulic medium of a closed hydraulic circuit. Different types of hydraulic motor can be utilized. In determined embodiments the hydraulic motors are of the bent-axis piston motor type, preferably of a type wherein the angle of the axis is continuously variable (i.e. a variable displacement bent-axis piston motor). The stroke volume of these motors can be adjusted by tilting the adjusting plate provided therein to greater or lesser extent or, preferably, by varying the angle between the longitudinal direction of the pistons and the longitudinal direction of the driven shaft. Adjusting means for adjusting the angle between the displacement direction of the pistons and the longitudinal direction of the driven shaft can be provided for this purpose. In a particularly advantageous embodiment each of the hydraulic motors for driving the rear wheels is formed by a bent-axis piston motor with variable displacement. The adjusting means are further preferably embodied to enable a continuously variable adjustment of the angle and/or an adjustment of the angle through a relatively great angular range (such as an angular range of about 0-40 degrees). Such motors are able to generate a relatively high rotation speed. In combination with a transmission mechanism, for instance a planetary final drive, this generates a relatively high torque.
In embodiments of the invention the second chassis part has at least one rear wheel on a left-hand side of the second chassis part and at least one rear wheel on a right-hand side of the second chassis part. The second steering unit can here comprise a first actuator, mounted on the second chassis part and a rear left wheel, and a second actuator, mounted on the second chassis part and a rear right wheel, wherein the actuators preferably comprise a hydraulic extending cylinder.
The two actuators can be controlled individually or collectively, while in determined embodiments the two actuators can be combined into a single actuator. In other words, the first and second actuators can be configured to pivot the first rear wheel and the second rear wheel independently of each other. In other embodiments the first and second actuator are configured to pivot the first rear (left) wheel and second rear (right) wheel collectively and synchronously.
In embodiments of the invention the first steering unit is constructed in similar manner for the purpose of pivoting a first front (left) wheel and a second front (right) wheel. The two front wheels can be pivoted collectively and synchronously to each other, whereas in other embodiments the first front wheel can be pivoted independently of the second front wheel.
In further embodiments the processing machine comprises a single rear axle which is mounted pivotally on the at least one rear wheel on the left-hand side of the second chassis part and the at least one rear wheel on the right-hand side of the second chassis part, wherein the rear axle and the rear wheels mounted thereon are further arranged via at least a central pivot member on the second chassis part for pivoting around an imaginary or physical lying pivot axis extending in longitudinal direction of the second chassis part. In an alternative or further embodiment the rear axle is also arranged rotatably on the second chassis part for pivoting about an imaginary or physical upright pivot axis. The rear axle can thus co-rotate at a central point of rotation. In specific embodiments said rear axle is a swing axle or swinging axle. Such a swing axle or swinging axle can hinge/pivot around a longitudinally extending pivot axis arranged at a central position between the rear wheels.
Although in the embodiments as shown in the figures the vehicle has four wheels, i.e. two front wheels and two rear wheels, this number can be different in other embodiments. In determined embodiments two or more wheels are placed mutually adjacently: for instance two or more front right wheels, two or more rear right wheels, two or more front left wheels and/or two or more rear left wheels. In other embodiments fewer wheels are however provided, for instance a front right wheel, front left wheel and one single central rear wheel, preferably disposed centrally and taking a pivotable form.
Another aspect of the invention relates to the use of the processing machine. According to yet another aspect of the invention, a method is provided for processing fibre plants, particularly hemp or flax, the method comprising of pivoting the second chassis part relative to the first chassis part and driving the self-propelling vehicle over the ground in pivoted state for the purpose of picking up fibre plants along a first row with the pick-up unit on the first chassis part, transporting the picked-up fibre plants from the pick-up unit to the delivering means of the second chassis part and delivering the picked-up and transported fibre plants along a second row with the delivering means, wherein the second row lies at a position offset in lateral direction transversely of the axial direction.
Further details, features and properties of the invention will be elucidated on the basis of the following description of several embodiments thereof. Reference is made in the description to the figures, in which:
In the shown embodiment pick-up unit 7 is embodied as gripping unit for gripping fibre plants growing in a ground and for carrying the gripped fibre plants to a conveyor 10. The vehicle functions here as gripping machine. For this purpose the gripping unit is provided at the front end of chassis 2 with a number of gripping elements which extend in axial direction (PA) and whereby the fibre plants are gripped and are pulled from the ground during travel. Differences may occur here between a gripping unit suitable for gripping flax and a gripping unit suitable for gripping hemp. Hemp is for instance longer than flax and requires a cutting operation wherein the hemp plant is cut into two (or more) parts before being carried to the transport means on the chassis.
In other embodiments the pick-up unit 7 is a pick-up unit which is configured precisely to pick up fibre plants, such as flax or hemp, already gripped and placed flat on the ground surface at an earlier stage.
Chassis 2 comprises a first (in the shown embodiment a front) chassis part 3, a second (in the shown embodiment a rear) chassis part 4 and a coupling in the form of a pivot element 6 arranged between the two chassis parts 3 and 4. Pivot element 6 enables the first and second chassis parts to be made pivotable relative to each other about an imaginary or physical upright pivot axis (i.e. in the position of the vehicle shown in
In
The vehicle advances on two front wheels 14 and 15 which are mounted on first chassis part 3 via a suspension 20, and two rear wheels 16 and 17 which are arranged on second chassis part 4 via a suspension 23. Each of the wheels is driven independently. Front wheels 14, 15 are driven with respective drive units 21 and 22, while rear wheels 16 and 17 are driven with respective drive units 24 and 25. Each of the drive units is integrated with the associated wheel: drive unit 21 with front left wheel 14, drive unit 22 with front right wheel 15, drive unit 24 with rear left wheel 16 and drive unit 25 with rear right wheel 17. More specifically, in determined embodiments each drive unit can be mounted on the inner side (i.e. on the side directed toward the centre of the vehicle) of the relevant wheel. In the shown embodiment the drive units 21, 22, 24, 25 are formed by hydraulic axial piston motors, although it is also possible to use other types of hydraulic motor.
The power for the drive units comes from a power source 35 (shown schematically in
Drive units 21, 22, 24, 25 are connected to a collective electronic control unit 39 (
Control unit 39 is also connected to steering means whereby each of the wheels 14-17 can be steered individually (or, in other embodiments, whereby the two front wheels 14, 15 can be steered collectively and/or the two rear wheels 16, 17 can be steered collectively). For instance provided in determined embodiments is a steering unit for controlling the pivot position of front left wheel 14 and a second steering unit for controlling the pivot position of front right wheel 15. Likewise, a third and fourth steering unit are provided for the purpose of controlling the pivot position of respectively the rear left wheel 16 and rear right wheel 17.
In determined embodiments a planetary transmission (not shown), herein also referred to as a epicyclic transmission, can be arranged between each of the drive motors and the associated wheel. With this transmission the ratio between the rotation speed of the drive motor and the wheel can be adjusted as desired, preferably by controlling the control unit 39. An advantage of such a planetary transmission is that it takes up relatively little space and can thus be built in in simple manner, and that a relatively high transmission ratio can be realized (especially in relation to the limited dimensions).
The pivot element 6 between the two chassis parts 3, 4 is shown in more detail in
In the shown embodiment each row 51 otherwise comprises two mutually adjacent lines of fibre plants. Gripped flax plants have a length of about 1.2 to 1.3 m, while gripped hemp plants are longer. This is why hemp plants are cut in two so that the length of the cut hemp plants also amounts to about 1.2 m. The operating width of the vehicle generally lies in the order of magnitude of 2.6 m.
Each of the actuators 59, 60 can make the associated rear wheel 16, 17 pivot. Together, actuators 59, 60 form the steering unit 53 whereby the position of rear wheels 16, 17 can be adjusted as desired. In the shown embodiment the actuators 59, 60 can be operated individually so that the one rear wheel 16 can in principle be pivoted independently of the other rear wheel 17. In other embodiments the two actuators 59, 60 are operated simultaneously, or there is a single, integrated actuator (for instance a double-acting extending cylinder) whereby the two wheels 16, 17 are pivoted synchronously with each other. Actuators 59, 60 can further be embodied as hydraulic or pneumatic actuators, which are for instance connected to the rest of the hydraulic system of the vehicle.
Further embodiments are described in the following numbered examples.
Example 1. Processing machine for processing fibre plants, particularly hemp or flax, the processing machine comprising a self-propelling vehicle comprising an elongate chassis, a pick-up unit which is mounted on a first end of the chassis and is configured to pick up fibre plants during travel of the vehicle, transport means for transporting the picked-up fibre plants from the first end of the chassis to the second, opposite end of the chassis, and delivering means for delivering the gripped and transported fibre plants at the second end, wherein the chassis comprises:
Example 2. Processing machine according to example 1, configured to pivot the second chassis part between a first pivot position in which the first and second chassis parts extend mutually in line and a second pivot position in which the second chassis part extends obliquely relative to the first chassis part.
Example 3. Processing machine according to example 1 or 2, wherein the chassis is configured to allow the second chassis part to pivot between a first pivot position in which the axial direction of the first chassis part is parallel to the axial direction of the second chassis part and a second pivot position in which the axial direction of the second chassis part lies obliquely relative to the axial direction of the first chassis part.
Example 4. Processing machine according to any one of the foregoing examples, wherein the chassis is configured such that the second chassis part can pivot relative to the first chassis part between a first pivot position in which the angle between the axial directions of respectively the first and second chassis part amounts to a maximum of 4 degrees and a second pivot position in which said angle amounts to between 5 and 30 degrees, preferably between 10 and 20 degrees, still more preferably about 15 degrees.
Example 5. Processing machine according to any one of the foregoing examples, wherein the pivot element is positioned centrally in lateral direction and/or is arranged between the front and rear wheels in axial direction.
Example 6. Processing machine according to any one of the foregoing examples, wherein the pivot element is also configured to allow the first and second chassis part to pivot relative to each other about an imaginary or physical lying axis in axial direction of the first chassis part or the second chassis part, substantially transversely of the upright axis.
Example 7. Processing machine according to any one of the foregoing examples, wherein both the suspension of the front wheels and the suspension of the rear wheels are configured to enable a change in the position of respectively the front and rear wheels relative to the axial directions of respectively the first and second chassis part.
Example 8. Processing machine according to any one of the foregoing examples, wherein the suspension of the front wheels and rear wheels is configured to pivot each of the front wheels and rear wheels independently of each other.
Example 9. Processing machine according to example 6 or 7, comprising a first steering unit for controlling the pivot position of the front wheels and/or a second steering unit for controlling the pivot position of the rear wheels.
Example 10. Processing machine according to example 9, wherein the second steering unit is configured to adjust the pivot position of the rear wheels to the pivot position of the second chassis part.
Example 11. Processing machine according to any one of the foregoing examples, wherein the transport means comprise a first endless conveyor mounted on the first chassis part and a second endless conveyor mounted on the second chassis part.
Example 12. Processing machine according to any one of the foregoing examples, wherein the pick-up unit is a gripping unit for picking fibre plants from the ground.
Example 13. Processing machine according to any one of the foregoing examples, wherein the gripping unit is a hemp gripping unit configured to grip hemp plants and/or wherein the gripping unit is a flax gripping unit configured to grip flax.
Example 14. Processing machine according to any one of the foregoing examples, wherein the pick-up unit is a pick-up unit for picking up fibre plants already gripped and placed down on the ground surface previously.
Example 15. Processing machine according to any one of the foregoing examples, wherein the pick-up unit is an interchangeable pick-up unit which is coupled in releasable manner to the first chassis part.
Example 16. Processing machine according to any one of the foregoing examples, comprising a drive configured to drive each of the front wheels and rear wheels independently.
Example 17. Processing machine according to any one of the foregoing examples, wherein the drive comprises a hydraulic pump unit which is driven by a power source and to which are connected a first drive unit coupled to the first front wheel and configured to drive the first front wheel, a second drive unit coupled to the second front wheel and configured to drive the second front wheel, a third drive unit coupled to the first rear wheel and configured to drive the first rear wheel, and a fourth drive unit coupled to the second rear wheel and configured to drive the second rear wheel.
Example 18. Processing machine according to any one of the foregoing examples, comprising a drive which is configured to substantially continuously vary the torque transmitted to the front and rear wheels by drive units independently of each other.
Example 19. Processing machine according to example 17 or 18, wherein the drive units comprise respective hydraulic drive motors, wherein each of the hydraulic drive motors preferably comprises a variable displacement bent-axis piston motor.
Example 20. Processing machine according to example 19, wherein the hydraulic drive motors are integrated with the respective front and rear wheels.
Example 21. Processing machine according to any one of the foregoing examples, comprising respective transmission mechanisms for each of the front wheels and each of the rear wheels, wherein the transmission mechanisms are coupled to respective hydraulic drive motors for the purpose of transmitting the rotation of the drive motor to the relevant front or rear wheel with at least a selected transmission ratio, wherein each of the transmission mechanisms preferably comprises a planetary transmission.
Example 22. Use of the processing machine according to any one of the foregoing examples.
Example 23. Method for processing fibre plants, particularly hemp or flax, preferably with a processing machine according to any one of the examples 1-21, the method comprising of pivoting the second chassis part relative to the first chassis part and driving the self-propelling vehicle over the ground in pivoted state for the purpose of picking up fibre plants along a first row with the pick-up unit on the first chassis part, transporting the picked-up fibre plants from the pick-up unit to the delivering means of the second chassis part and delivering the picked-up and transported fibre plants along a second row with the delivering means, wherein the second row lies at a position offset in lateral direction transversely of the axial direction.
The present invention is not limited to the embodiments described here. The scope of protection is defined by the following claims, within the scope of which numerous modifications and adjustments can be envisaged.
Number | Date | Country | Kind |
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2020/5831 | Nov 2020 | BE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/000780 | 11/16/2021 | WO |