The present invention relates to a processing machine for processing fibre plants and to a method for processing fibre plants with such a processing machine.
Numerous different machines have been developed over time for harvesting fibre plants, for instance relatively short fibre plants such as flax or relatively long fibre plants such as hemp, and subsequent processing thereof. On one hand there are picking machines with which the relatively short fibre plants can be picked or picking machines with which the relatively long fibre plants can be picked, wherein these picking machines can place the picked fibre plants flat on the ground surface in rows (swathes) in order to be retted. On the other hand so-called turners have been developed with which fibre plants, once they have been placed down flat on the ground at an earlier stage, can be picked up, be turned over and can be placed back onto the ground in turned-over position. Numerous variants of these types of processing machine are in turn known. Considering the great differences in properties between the different fibre plants, including the properties such as length, but also the composition of the plants, a separate processing machine is in principle utilized for each processing step and for each fibre plant.
Useful components of fibre plants in general are fibres, wood-like parts and seed. The seed is located as seed parts such as bolls in the top portion or the Cannabidiol (CBD) portion. Picking machines are known wherein the fibre plants are picked as one whole, are collected and later processed in order to separate the seed from the fibres and wood-like parts. A drawback of these machines is that the fibre plants are then particularly used to extract seed, the other components such as fibres and wood-like parts do not undergo a retting process and are thereby less useful for determined applications. As described above, picking machines are also known wherein the picked fibre plants are placed flat on the ground (in swathes) in order to undergo a retting process on the ground. A drawback of these picking machines is that the seed on the fibre plants placed on the ground is lost.
There is a need for a processing machine and a method for processing fibre plants wherein the stated and/or other drawbacks are reduced. The processing machine is preferably suitable for use in a method wherein picking and deseeding of fibre plants are combined in a less objectionable manner. The processing machine should further be suitable to be able to place the fibre plants onto the ground in at least two swathes adjacently of each other when processing relatively long fibre plants. It is another object to provide a processing machine which is suitable for alternataly performing different combinations of processing operations, particularly picking, placing on the ground and deseeding of fibre plants. It is another object to provide a processing machine which is suitable for processing fibre plants of different lengths, particularly flax and hemp.
In order to achieve at least one of the objects at least partially, a processing machine for processing fibre plants is provided according to a first aspect, the processing machine comprising:
The seed part removing unit is configured to deseed the fibre plants to be picked. Such a processing machine which is able to deseed and pick the fibre plants and then place them on a ground surface (for retting) provides an improved option for efficiently processing the fibre plants in the desired manner.
In the processing machine the seed part removing unit and/or the picking unit can be mounted directly and/or each individually on the vehicle chassis. In other embodiments the seed part removing unit is mounted on the picking unit and the picking unit on the vehicle chassis. The seed part removing unit is then thus mounted on the vehicle chassis in indirect manner. In yet other embodiments this is the other way around: the seed part removing unit is mounted directly on the vehicle chassis and the picking unit it is mounted on the seed part removing unit.
In an embodiment the processing machine comprises a separating unit, wherein the separating unit is configured to separate the supplied seed parts into a first stream and a second stream, wherein the first stream comprises substantially air, chaff particles and dust particles and the second stream comprises substantially seed parts, wherein the separating unit is preferably releasable and/or the separating unit is arranged on the vehicle chassis.
The separating unit comprises a first discharge for discharging the first stream and a second discharge for discharging the second stream. The two streams can be discharged separately of each other. In determined embodiments the first stream is blown into the surrounding air but the second stream is stored for later use, for instance stored in a seed part container arranged on the vehicle chassis.
In determined embodiments the seed part removing unit comprises a stripper for removing the seed parts, particularly the bolls at the free outer ends of the fibre plants, from the fibre plants to be picked. The seed parts are as it were stripped from the top ends of the fibre plants, wherein the top ends in fact remain intact and can be placed on the ground for retting.
In determined embodiments the seed part removing unit comprises a rotatable removing element which is provided with radial fingers for removing the seed parts from the fibre plants when the removing element rotates, particularly for stripping the seed parts off the fibre plants. Such a construction can ‘scrape’ the seed off the fibre plants (this including cutting off and/or ripping off) very quickly and efficiently, wherein the seed is in principle not damaged and can be easily collected while the stem of the fibre plant still remains available as a whole for further processing steps. Processing steps can for instance comprise picking, turning over, placing on the ground, cutting into pieces (root part, top part and intermediate part) and/or pressing.
According to further embodiments, the processing machine comprises discharge means for collecting and discharging the removed seed parts. In determined embodiments these discharge means extend between the seed part removing unit and the separating unit to be described below. In other embodiments, for instance embodiments without separating unit, the discharge means debouch for instance directly in the collecting unit to be described below, such as a seed part receptacle mounted on the self-propelling vehicle.
The discharge means can here comprise a first seed part conveyor for receiving and laterally displacing the seed parts removed by the rotatable removing unit of the seed part removing unit and/or a second seed part conveyor for transporting to the vehicle chassis the seed parts transported by the first seed part conveyor.
The first seed part conveyor preferably comprises a lateral conveyor belt extending substantially parallel to the rotatable removing element. The stripped seed parts fall onto the conveyor belt which discharges the seed parts in lateral direction, preferably to the side of the machine. The second seed part conveyor can there take over the function of discharging the seed parts from the conveyor belt. The second seed part conveyor comprises a flexible tube or hose and a fan, wherein the fan is configured to displace seed parts supplied by the first seed part conveyor through the tube or hose.
The second seed part conveyor can transport the seed parts to the self-propelling vehicle behind the picking element. A separating step can optionally be performed there in which the usable seed parts are separated from chaff, dust, air and the like.
In an embodiment of the invention the separating unit comprises at least one separating cyclone for separating supplied seed parts into the first and second stream by rotation. Further means for providing a separated first stream and second stream can be provided, although in determined embodiments the cyclone produces a sufficient degree of separation. In yet other embodiments, no cyclone is applied but the separation will take place in other manner.
In an embodiment of the invention the separating unit comprises a breaking unit for breaking supplied seed parts. A first stream and a second stream can be realized more easily after the seed parts are broken.
In an embodiment the separating unit comprises a dosing element for dosing the feed of the supplied, optionally broken seed parts to the second stream. In determined embodiments the separating cyclone can be dispensed with and there will for instance only be a dosing element or a breaking unit. In other embodiments the breaking unit and the dosing element are however combined into a single unit which fulfils both the breaking and the dosing function. It is possible here to envisage a rotatable combination roller in a housing, for instance a roller with radial protrusions which crush the seed parts against the inner side of the housing during rotation and which prevent the passage of seed parts when the rotation is stopped. By alternately rotating or stopping the combination roller the quantity and composition of the seed parts to be allowed to pass can be varied as desired.
In an embodiment of the invention the separating unit comprises a screen, particularly a vibratable screen. With the screen the relatively large seed parts can be collected and discharged in a second stream, while the smaller parts (and air) pass the screen and can be discharged as a first stream.
The seed parts can be collected and stored in a storage unit. The storage unit can for instance be mounted in optionally releasable manner on the chassis of the self-propelling vehicle. In determined embodiments the storage unit comprises a seed part receptacle. This receptacle can be mounted on the rear part of the vehicle so that the supplied seed parts can be stored in the receptacle all at once.
In order to transport the seed parts to the storage unit immediately or after at least one of a separating step, breaking step and dosing step, the processing machine is preferably provided with transport means for transporting the seed parts from a separating unit to a storage unit. In a determined embodiment these transport means comprise a screw conveyor (for instance a jack screw or Archimedes screw).
The picking unit for picking the fibre plants preferably comprises a picking element pivotable in up and downward direction. The pivotable picking element further comprises at least a pair of driven endless conveyor belts which are configured to grip the fibre plants and transport them therebetween toward the fibre plant conveyor on the vehicle chassis. Driving of the one or more pairs of endless conveyor belts can here take place by means of a number of drive pulleys which are driven by a single, central drive motor or by means of several drive motors.
For picking relatively short fibre plants such as flax it often suffices to apply a single picking element. In other embodiments, for instance embodiments wherein relatively long fibre plants are to be processed, use is made of two (or more) picking elements, a first or upper picking element for picking the respective upper parts of the fibre plants and a second or lower part for picking the respective lower parts of the fibre plants. In a determined embodiment the picking unit comprises a further picking element (under or above the above stated picking element) which is pivotable in up and downward direction. The further picking element is in principle similar to the stated picking element in terms of both construction and function. The further picking element can comprise at least a pair of driven endless further conveyor belts which are configured to grip fibre plants and transport them toward the fibre plant conveyor on the vehicle chassis. The free outer end of the picking element preferably lies at greater height than the free outer end of the further picking element for the purpose of engaging the fibre plants at two different heights. Embodiments with a single picking element are particularly suitable for processing relatively short fibre plants, such as flax, while embodiments with a (lower) picking element and an (upper) further picking element are particularly suitable for processing relatively long fibre plants, such as hemp.
In an embodiment of the invention the processing machine comprises cutting means for cutting the fibre plants to be picked into a lower fibre plant part and an upper fibre plant part, wherein the further picking element is preferably configured to engage lower fibre plant parts and the picking element is configured to engage upper fibre plant parts. In the case of the relatively long hemp the hemp plants can be picked and cut, after being deseeded, so that the remaining stems of the hemp plants can be placed down behind the travelling vehicle in two parallel swathes.
In a further embodiment the processing machine comprises a top cutting unit configured to cut respective top parts off the fibre plants. The top cutting unit is preferably arranged for cutting top parts off fibre plants from which the seed parts have already been removed by the seed part removing unit. In further preferred embodiments the device is embodied to first remove the seed parts from the fibre plants, then pick the fibre plants and only finally cut the top parts off the picked fibre plants with the top cutting unit (wherein the seed parts have thus already been removed from these top parts). In determined embodiments with two (or more) picking units the top parts (h5) are first deseeded by the seed part removing unit, the fibre plants are then cut (for instance roughly in the centre) by the mowing unit 55 (resulting in an upper plant part h2 and a lower plant part h1), and the lower plant parts (h1) of the fibre plants are finally picked.
In an embodiment the processing machine comprises a removing unit frame for supporting the removing unit, wherein the removing unit frame is preferably mounted on the vehicle chassis, the picking element or the further picking element. The removing unit frame can for instance be arranged on the upper side of the upper picking element in order to get the stripper to a desired height at the position of the seed parts. This removing unit frame is preferably also embodied pivotably relative to the vehicle chassis so that the height at which the removing unit engages on the fibre plants can be set as desired, and for instance even independently of the position of the picking elements.
In a particular embodiment the conveyor belts and/or the further conveyor belts are embodied to tilt the engaged fibre plants during transport, preferably tilt them from a substantially upright position to a substantially lying position. In this way the fibre plants can be placed on the ground in neat and controlled manner.
In determined embodiments the height of the seed part removing unit relative to the vehicle chassis can be adjusted with at least one actuator, for instance in that the actuator is formed by a lifting cylinder or similar actuator arranged between a removing unit frame and an upper picking element. In determined embodiments the processing machine comprises one or more lifting units for pivoting at least one of a first picking element, second picking element and seed part removing unit frame relative to a ground surface.
The one or more pivotable picking elements are preferably mounted with mounting means on the vehicle chassis such that they can be released (and in attached state enable pivoting of at least one of the picking frames), and can optionally be exchanged. A processing machine suitable for hemp processing can thus be converted easily and rapidly into a processing machine which is conversely suitable for flax processing, and vice versa.
According to another aspect, a method for processing fibre plants is provided, wherein the method comprises of removing seed parts from the fibre plants and then picking the fibre plants. The method is preferably performed by a processing machine of the type described herein and having the technical features described herein.
Removing the seed parts from a fibre plant with the seed part removing unit first and only then picking this fibre plant has a number of further advantages. The seed part removing unit holds the fibre plant taut and straight during removal of the seed parts, so that the picking unit can engage and can pick the fibre plant better. The yield of the deseeding is further found to be higher than when picking is done first and only then does deseeding take place. In this latter case a relatively great deal of seed loss occurs.
The exchangeable picking units, and preferably also the exchangeable pick-up unit, are preferably embodied to be carried wholly by the vehicle chassis of the vehicle. In other words, no wheels or other support means are arranged on the frame of the processing unit, for instance the picking unit or pick-up unit. The processing unit is supported only by the vehicle itself.
Further advantages, features and details of the invention will be elucidated with reference to the following description of some embodiments thereof. Reference is made in the description to the accompanying figures, in which:
Flax is a fibre crop which is cultivated for making linen, among other things. The flax plant is usually between 80 and 120 cm long, and is harvested using a drawn or self-propelling flax picking machine. For this purpose the flax picking machine has on the front side a picking unit embodied specifically to pull the flax plants from the ground. The harvested flax plants are then processed by the flax picking machine by displacing them to the rear side of the flax picking machine and placing the flax plants on the ground surface during travel. The flax plants are placed flat on the ground in long rows, also referred to as “swathes”, wherein the stems of the harvested flax plants extend substantially transversely of the longitudinal direction of the swathes. This placing back of the flax flat onto the ground surface so that said swathes are created is also referred to as “depositing” or “picking up”. When the flax plants are placed in rows or swathes, an intermediate space is left between adjacent rows. These spaces are provided in order to prevent the swathes from becoming tangled in each other.
The harvested flax plants which were placed flat on the ground in swathes are then retted under the influence of a combination of dew, rain and sunlight. The retting of the flax by leaving the flax plants on the ground (i.e. a field or retting field) for some time is referred to in the field of processing flax as field retting or dew retting. In order to obtain a uniform retting and to prevent rotting of the flax, the flax placed flat on the ground in rows must be flipped over regularly. This flipping over of the flax placed flat on the ground is also referred to as “turning”. The turning of the flax is performed using a drawn or self-propelling flax turner.
Hemp is likewise a fibre crop which is cultivated for making textile fabrics or rope, among other things. The hemp plant is a lot longer than the flax plant. The hemp plant is characteristically between 140 cm and 240 cm in length. The hemp is usually cut at the base of the hemp plant and then processed further.
This would therefore already necessitate at least four different machines to enable optimal processing of both hemp and flax. This results in high purchase, use and maintenance costs. In embodiments of the present invention a processing machine is provided which is suitable in principle for harvesting/picking and/or turning relatively long fibre plants such as hemp or kenaf and relatively short fibre plants such as flax.
Referring to the top view of
On the rear side of vehicle 2 a delivering unit 13 is arranged for each conveyor 11, 12. In the shown embodiment the delivering unit 13 comprises an endless belt conveyor 87. The endless belt of each of the endless belt conveyors 87 is trained around a roller 86 and around said roller 81 (a belt conveyor 87 therefore sharing this with a conveyor 11 or 12). Driving of delivering unit 13 takes place the first roller 81. This extends obliquely rearward to some extent and is configured to displace the fibre plants coming from respective conveyor 11, 12 downward in dosed and controlled manner so that the fibre plants can be placed on the ground on the rear side of the vehicle. As shown in
Vehicle 2 is provided with a processing unit 3 on its front side in order to be able to pick the fibre plants or to be able to pick fibre plants already placed flat on the ground at an earlier stage back up again. A picking unit is arranged on the front side in the case that the fibre plants are being picked, while a processing unit 3 will be a pick-up unit in cases where fibre plants which have already been picked and placed on the ground previously are being picked up. A different picking unit will further be mounted on the vehicle depending on the length of the crop to be picked.
Referring to
The pivoting of processing unit 3 is brought about by a number of actuators, for instance electric motors or, preferably, lifting cylinders 36, of the lifting unit. In
Chassis 6 is provided on either side of the support chassis parts 39a, 39b with first mounting means 34 for mounting a processing unit 3 thereon in pivotable and releasable manner. The first mounting means 34 can be embodied in numerous ways, but in the shown specific embodiment comprise a number of flanges in which respective pivot shafts 43 can be rotatably mounted.
Each of the different processing units 3 comprises one or more frame parts which can be mounted in pivotable and releasable manner on said first mounting means 34. In the embodiments shown in
For mounting on the chassis 6 of vehicle 2, more particularly on the first mounting means 34 thereof, such as the flanges 34 positioned on or close to the sides of vehicle 2 and having the pivot shafts 43 mounted therein, the processing unit 3, in the shown embodiment the lower hemp picking element 25, is provided with second mounting means 32. The second mounting means 32 are embodied for easy mounting on first mounting means 34. The first and second mounting means 34, 32 together form a mounting hinge between processing unit 3 and vehicle 2, such that processing unit 3 can be pivoted in up and downward direction around the lying pivot shafts 43.
To make processing unit 3 pivot relative to vehicle 2 the above-described lifting unit is utilized. As described above, the lifting cylinders 36 are arranged rotatably on the flanges 38a of chassis 6 at one outer end. On their opposite sides the lifting cylinders 36 are coupled via mounting supports 38b to the transverse lifting arm 47c. Transverse lifting arm 47c of the lifting unit has a substantially U-shaped cross-section, which is clearly visible particularly in
As shown with arrows (P1) in the figures, the length of lifting cylinders 36 is controllable. It will be apparent that when the length of lifting cylinders 36 is increased, frame part 30 will pivot upward, while frame part 30 will pivot downward if the length of lifting cylinders 36 is reduced. In this way the height of the free end of the processing unit can be varied, for instance in order to adjust the position in which the processing unit grips the fibre plants and pulls them from the ground during travel of the vehicle.
The mounting means of each of the different processing units 3 are essentially identical. This means that the different processing units can not only be easily mounted on and detached from the vehicle, but that this can also take place in a uniform manner. It is noted here that when processing units 3 are exchanged, only the mounting means of processing unit 3 (i.e. the second mounting means 3 when the processing unit is a picking unit for long fibre plants, fifth mounting means when the processing unit is a picking unit for short fibre plants and sixth mounting means when the processing unit is a turning unit for turning long or short fibre plants) need in fact be released from the first mounting means of the vehicle, after which processing unit 3, particularly the frame part 30 thereof, can be removed from the upper side of cylinder 36. By now simply pacing another processing unit 3 on the lifting unit of vehicle 2 and mounting the associated mounting means on the first mounting means of the vehicle, the user can easily make processing machine 1 suitable for the specific desired process, such as picking of short fibre plants, picking of long fibre plants or picking up and turning fibre plants.
As described above,
In the shown embodiment the processing machine 1 comprises the above stated self-propelling vehicle 2 and a specific processing unit 3, i.e. a hemp picking unit. The hemp picking unit comprises a lower hemp picking element 25 and arranged thereabove an upper hemp picking element 26. The lower picking element 25 is mounted on the first mounting means of the vehicle in the above stated manner, this such that the first hemp picking element 25 can be pivoted in upward and downward directions by controlling said lifting cylinders 36. The upper hemp picking element 26 is pivotally arranged via pivot shafts 43 on the lower hemp picking element 25 so that the upper hemp picking element 26 can be pivoted (pivoting directions R2) relative to the first hemp picking element 25 (and relative to vehicle 2 and the ground surface). The pivoting movement of the upper hemp picking element 26 relative to the lower hemp picking element 25 is driven by a number of further lifting cylinders 42 arranged on frame parts 30, 33, wherein increasing the length of lifting cylinders 42 results in an upward rotation of the upper hemp picking element 26 relative to the lower hemp picking element 25, while reducing the length results in a downward rotation of the upper hemp picking element 26 relative to the lower hemp picking element 25.
The upper hemp picking element 26 comprises a transport installation 46 for gripping hemp plants and transporting them to vehicle 2, while the lower hemp picking element 25 comprises a (preferably wholly or almost wholly identical) transport installation 45 whereby hemp plants can likewise be gripped and transported to vehicle 2. When vehicle 2 travels in a forward direction (PA,v), the upper hemp picking element 26 will reach the hemp plants first. After a short time interval the lower hemp picking element 25 will also reach these same hemp plants. In other words, the engaging position at which the upper hemp picking element 26 engages a determined hemp plant at a determined point in time is shifted relative to the engaging position at which the lower hemp picking element 25 engages a (different) fibre plant at the same point in time. This has the result that the upper hemp picking element 26 first engages the upper part (h2) of the hemp plants and cuts them loose from the lower part (h1) with a cutting element 55 (also referred to here as mowing element 55) provided on the front side of the upper hemp picking element 26, while it is after this, so only when upper part h2 has been cut loose and is already being carried away, that the lower hemp picking element 25 will engage on the lower part (h1) of the same hemp plant.
The lower hemp picking element 25 is configured to engage the lower part (h1) of the hemp plant. As a result of the forward movement of vehicle 2 and/or as a result of displacement by means of the transport installation 45 to be described further below the hemp plants are pulled from the ground along with the roots. It is therefore noted that the lower part of a hemp plant is in principle not cut loose from the roots before the hemp plant has been pulled from the ground as a whole.
As shown in
The lower part (h1) of a hemp plant (h) is similarly composed of a root portion h6 where the roots of the hemp plant are located and a remaining lower part h4. In determined embodiments the root portion h6 will be removed from the lower part h1 of the hemp plants (h) by means of a root cutting unit. These removed root parts h6 can be discharged to the receptacle 16 on the vehicle, although they are preferably dropped (in a manner which is not further described) directly onto the ground (o). In a determined embodiment the cutting unit and the associated discharge means of the root portions (h6) are embodied such that these portions come to lie directly in front of one or more of the wheels 7, 8. This has the result that when vehicle 2 advances, the cut-off root portions h6 are compressed or even pressed into the ground under the weight of the tyres of wheels 7, 8. In other words, in this embodiment the roots are pressed into the ground and the tops are collected in receptacle 16, which has the result that the delivering units 13 place only the lower remaining parts (h4) and the upper remaining parts (h3) of a hemp plant (h) onto the ground (o) on the rear side of the vehicle. As further elucidated elsewhere, in determined embodiments the two delivering units 13 are configured to place a first row 15a of only lower remaining parts (h4) of the hemp plant and a second row 15b of only upper remaining parts (h3) of the hemp plants (h) onto the ground and then have them undergo the desired retting process (
Guide elements 40 are provided on the front side of both the lower hemp picking element 25 and the upper hemp picking element 26. Their object is to make it possible to be able, when the vehicle and the picking unit 3 mounted thereon are advanced, to push the hemp plants (h) to the side and guide them into a number of, in
The figures show embodiments of the transport installations 45, 46 in which different endless belt conveyors are used for temporarily supplying a number of hemp plant streams. Parts of endless belt conveyors are here preferably used in combination in order to thus achieve an efficient use of the space available on the picking elements and/or to limit the complexity and thereby the costs of the transport installations. It is for instance shown in the drawings that a converging area, wherein two (or more) streams of hemp plants converge, is defined roughly halfway between the entry of the hemp plants on the front side of each of the transport installations 45, 46 and the delivery of the plants on the rear side of transport installations 45, 46 to vehicle 2.
The horizontally oriented hemp plant parts (h2=h3+h5) reaches the endless belt conveyor 50. The cut-off hemp plants (h2) are enclosed between the underside of the endless belt conveyor 50 and the upper side of a number of upright guide flanges 150 on frame part 33 and transported toward vehicle 2. During this transport the hemp plants (h2) are processed by pressing (rolling) them and by cutting the top portions (h5) off the pressed hemp plants (h2) and discharging them. The lying hemp plants (h2) are first guided between an upper pressing roller 136 and lower pressing roller 137 so that at least the relevant tops (h5) (these often taking the form of a plume) are pressed. These pressed top portions (h5) of the hemp plants (h2) are then cut off via a top cutting unit 38. This top cutting unit 38 is represented in highly schematic manner as a vertically arranged rotatable blade (in the shown embodiment a circular knife, although the blade can also have a different, for instance an elongate, form). The housing around this circular knife, the drive of the rotation of the circular knife and guide means for displacing the circular knife in lateral direction PL are not shown. The cut-off top parts (h5) of the hemp parts are extracted via the extraction means 29, for instance a collecting mouth 29, connected to an extraction pipe 28 and a centrifugal fan 20, and blown into the receptacle 16 on the rear side of vehicle 2 for storing the top parts therein.
The picking and further processing of the upper parts (h2) by means of the upper picking unit 26 is described in detail with reference to
In the above stated embodiments the processing machine 1 is geared toward processing relatively high/long crops, such as hemp. In other embodiments processing machine 1 can be made suitable in very simple manner for processing shorter/less high crops, such as flax. For this purpose hemp picking unit 3 consisting of at least the upper and lower hemp picking elements 25, 26 is replaced with a flax picking element 129 which is embodied specifically to process this lower crop. The height of the crop, such as flax, is usually between 80 cm and 120 cm (ltot=80−120 cm).
As shown in
Cutting unit 55 comprises two support cheeks 57, 57′ provided on the underside of frame part 148. Respective L-shaped supports 61, 61′ are mounted rotatably (via rotation shafts 58) on the two support cheeks 57, 57′. The rotation movement of the two L-shaped supports is realized by an actuator 59, for instance an electric motor 58 mounted on the relevant support cheek 57, 57′. Rotation of the L-shaped supports 61, 61′ provides for upward or downward movement of an elongate cutting element. The height of the cutting unit relative to the rest of the picking element and thereby the height of the cutting unit relative to the ground surface can hereby be adjusted as desired.
The actuator is preferably remotely controllable, for instance from the driver's cab 23 (
In the shown embodiments the cutting element is constructed from a (horizontal) row of mutually reciprocally displaceable blades 60 in which a large amount of fibre plants can be cut, this row extending over a substantial or substantially whole width of the upper picking element. The reciprocal displacement of the blades of such a cutting unit is driven by a motor 61, for instance an electric motor and a suitable transmission mechanism.
Because the processing machine is in determined embodiments of the invention able to adjust the position/orientation of the processing unit 3 (more particularly adjust the pivot position of the flax picking element of the flax picking unit, the pivot positions of both the upper picking element and the lower picking element of the hemp picking unit, the pivot position of the pick-up unit, the height of cutting unit/mowing unit 55, the position (height) of root cutting unit 160 and/or the (lateral) position of top cutting unit 38) and because this position adjustment (in height direction and lateral direction) further preferably takes place during travel and processing of the fibre plants, it is possible to optimally anticipate the local conditions in the field, for instance a varying height of the fibre plants, a varying orientation of the ground surface, and the like. This varying of the height and/or lateral cutting position can be controlled manually via suitable operating elements in driver's cab 23. In further embodiments this is however done by means of an electronic control unit, for instance a computer. This can be connected to one or more sensors, such as a camera, whereby the height (and/or other parameters) of the fibre plants can for instance be measured. The electronic control unit can then (before the fibre plants are processed or during processing thereof, so while travelling) control one or more of the processing unit (i.e. one or more of the flax picking element, upper picking element, lower picking element and pick-up unit), the root cutting unit and the top cutting unit on the basis of the measurement signals of the one or more sensors and on the basis of a predetermined control algorithm. The adjusting can take place dynamically, which means that the control is performed continuously or periodically with a short time interval, so as to thus always have the processing machine in an optimal position during travel. An additional advantage is that, even when the height of the fibre plants varies, the control unit controls at least one of the flax picking element, the upper picking element, the lower picking element, the pick-up unit, the root cutting unit and/or the top cutting unit such that the swathes on the rear side of the vehicle come to lie neatly aligned behind the vehicle relative to the centre line. More particularly, the control unit can be configured to match the centre lines of the two swathes to the centre line of the picking element and to control the cutting units and/or the picking units on the basis thereof.
Removing unit 200 is configured to remove parts of the fibre plants situated substantially on the upper side of the fibre plants, i.e. seed parts such as bolls and possible other parts such as leaves. The shown removing unit is arranged for removing said plant parts prior to or substantially at the same time as the picking for the purpose of achieving a maximally predictable separation of the plant parts and the stems to be removed. In a later processing step the removed seed parts can for instance be pressed into hemp oil, be used directly as food, or be used to obtain cannabidiol (CBD). Removing such seed parts further produces a purer product consisting of the stems (and optionally roots) of the fibre plant. These stems can be used to obtain fibres and/or wood-like parts.
In the shown embodiment the removing unit 200 comprises a seed part removing unit frame 202 and fourth mounting means 203 for mounting the removing unit frame 200 releasably on the picking unit. In this embodiment the removing unit is supported wholly by the picking unit. In other embodiments the removing unit frame can be mounted directly on the vehicle chassis so that the weight of removing unit 200 is supported directly by the vehicle 1 itself.
The height of seed part removing unit frame 202 can be adjusted by pivoting the pivoting unit up and downward. In the shown embodiment this means pivoting the upper picking element 126 up and downward, for instance by operating the above described lifting cylinder(s) 142. In determined embodiments the seed part removing unit frame 202 is also embodied for pivoting in up and downward direction. The fourth mounting means 203 can for instance comprise a hinge 208, wherein driving of the pivoting movement is realized by an actuator 209, for instance by a hydraulic lifting cylinder. The head 204 to be described further can further also be mounted pivotally on the seed part removing unit frame 202, wherein the pivoting movement can be driven by an actuator 216 (for instance a hydraulic cylinder).
The height of the head 204, to be described further, of a rotatable removing element of removing unit 200 relative to the ground can for instance be adjusted to the growth height of the fibre plants which are to be picked and from which specific portions must be removed, or to determined tolerances of the intended product, for instance a determined ratio of material loss to completeness of removal of the seed parts.
The embodiment shown in
The head 204 of a removing unit 200 will in any case have to be equipped with means for removing seed parts, for instance cutting or ripping off the seed parts, and means for internally catching and collecting the removed plant parts.
The embodiment shown in
This embodiment further comprises a conveyor belt 230 as means for internally collecting the removed seed parts. This conveyor belt is arranged in the rear part 211 of housing 210. In this case conveyor belt 230 is arranged substantially laterally for the purpose of transporting removed seed parts to one of the sides of head 204, although other orientations are also possible. It is also possible to use a plurality of conveyor belts which preferably carry the removed parts to the same collection point 231 (
This embodiment further comprises a variable drive 240 (not shown specifically). The variable drive 240 is arranged in the housing 210 and can for instance be powered electrically or hydraulically. The variable drive 240 can drive at least one of the rotatable removing element 220 and discharge means for collecting and discharging the removed seed parts (such as a first seed part conveyor 230 and/or a second seed part conveyor). A drive which is variable provides the advantage that the speed and/or force of the driven components can be adjusted in order to process different volumes of plant material or to preventjamming due to blockage.
In this case the maintenance flap 214 is arranged on the upper side of housing 210 and serves to give a service engineer or driver access to the inner side of housing 210 for the purpose of performing maintenance or repairs or to repair malfunctions. Provided here is a cover plate 215 which is arranged in housing 210 such that it is against the wall of housing 210 during operation, in this case against the maintenance flap 214, and such that it moves, in this case rotates, when maintenance flap 214 is opened in order to shield the rotatable removing element 220. This can prevent accidents and/or damage to components.
On the side of removing unit 200 where the collection point 231 is situated a second seed part conveyor 500 is provided for transporting seed parts from removing unit 200 to a separating unit 300. This second seed part conveyor 500 comprises a second blower installation 501 and a flexible hose 502 (i.e. blowing hose), wherein the second blower installation 501 is arranged for blowing the seed parts through the flexible hose 502. The blower installation 501 is mounted on the head 204. An extraction installation could otherwise or also be provided at the other outer end of the flexible hose 502 for the purpose of sucking the seed parts through the flexible hose 502. The use of a flexible hose 502 has the advantage that placing of the removing unit 300 relative to the other components of processing machine 1 need not be very precise, so that it need not be set beforehand and the setting could even still be adjusted during use.
As shown in
In embodiments wherein the second seed part conveyor comprises a flexible hose 502, this hose is preferably fastened releasably to head 204 and on the other side to the first receiving space 341. In the shown embodiment wherein the receiving space 341 forms a cyclone the mixture supplied via the second seed part conveyor 500 is introduced via a tangential inlet 33 into the cylindrical housing of cyclone 329 so that the mixture is set into rotation (see arrow 333). The relatively light part of this mixture, so air and light dust particles, moves to the centre of the cyclone and forms a first stream 334 which is carried outside via outlet 339. The relatively heavy part of this mixture, so mainly the seed parts, is discharged as a second stream 336 downward toward the combined breaking and dosing element 320 to be described in more detail below.
The breaking unit 320 is configured to break the seed parts (for instance the bolls) and comprises a drive (not shown, although this can for instance be an electric motor or a hydraulic motor) and a rotatable breaking element 324 (for instance a combination roller), driven by the drive, in a suitable breaking element housing 321 for breaking the bolls into smaller parts. The breaking element 324 can for instance comprise a cylinder with a large number of radial protrusions on the outer surface of the cylinder, so that the protrusions slide along the housing 321 during rotation and the seed parts situated between the protrusions and the inner side of the housing are crushed.
As stated above, a dosing unit can be provided as addition or alternative to the breaking unit 320. A dosing unit makes it possible to discharge a desired quantity of seed parts within a desired period of time in controlled manner. The dosing unit can here be a unit which is separate from the breaking unit. In determined embodiments the breaking unit and dosing unit are however combined, such as the combined breaking/dosing unit designated with reference numeral 320 in the figures. In the embodiment shown in
As alternative or in addition to cyclone 329, separating unit 300 can comprise a screen 330, particularly a vibratable screen, also referred to as vibrating sieve. In the embodiment shown in
The storage unit 400 of
Further shown in
It can be seen that the first receiving space 341 debouches directly onto the vibrating sieve 330, wherein the wall 343 which bounds the dosing opening 345 to the upright separating space 331 is also a wall of receiving space 341.
Air is supplied to the upright separating space 331 through at least one first venting opening 349. In the shown embodiment this first venting opening 349 is provided under vibrating sieve 330, but other placements are also possible. In upright separating space 331 a first separating step takes place, in which relatively large and heavy parts such as bolls leave the separating unit 700 downward toward the lower outlet 346 of the upright separating space 331. A receptacle 344 (not shown in
Mounted on opposite side of the second receiving space 348 is the cyclone 301 which sucks the material in this case substantially horizontally through the second receiving space 348. Provided in the second receiving space 348 is a deflecting plate 355 which deflects the material downward so that the material passes the combination roller 320, which is in this case provided at the bottom of the second receiving space 348, at a relatively short distance. Relatively heavy parts of the material find their way to combination roller 320, which will break them and discharge them downward. As in the lower outlet 346 of upright separating space 331, a collecting element (not shown in
Parts passing through the dosing opening 345 come to lie in airflows generated by cyclone 301. Situated under the dosing openings is a lower guide element 353 for preventing parts leaving first receiving space 341 from falling directly down. The lower guide element 353 can be connected to the closing element 352, and can also be driveable thereby. The interior of the housing outside receiving space 341, on the radial outer side of separating unit 800, in this case forms the upright separating space 331. Owing to the lower guide element 353 in upright separating space 331 relatively narrow, substantially upright parts are formed along which the airflows and possibly entrained light parts are discharged upward toward the cyclone 301. Heavier parts such as bolls are guided downward, where they leave separating unit 800 through the lower outlet 361. In the housing, particularly adjacently of and/or under the lower guide element 353, one or more venting openings 360, 350, 359 are provided.
Irrespective of the exact embodiment of the separating unit 800, it is in favourable cases configured to be operatively coupled in use to vehicle 2 such that the driven and/or controllable parts of the separating unit can be controlled from the driver's cab 23, for instance via a fixed or wireless electronic communication connection.
The present invention is not limited to the embodiments described herein. The rights sought are defined by the following claims, within the scope of which numerous modifications can be envisaged. It will thus be apparent to the skilled person that different components of the embodiments of separating unit 300, 700, 800 as shown in
The present invention is not limited to the embodiments described herein. The rights sought are defined by the following claims, within the scope of which numerous modifications can be envisaged.
Number | Date | Country | Kind |
---|---|---|---|
2021/5564 | Jul 2021 | BE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IB2022/056598 | 7/18/2022 | WO |