Embodiment described herein relates to a processing method and a processing apparatus related to an electrochemical cell, and a non-transitory storage medium.
An electrochemical cell is used in which an electrochemical reaction occurs by input of power, or power generated by the electrochemical reaction is output. In an electrochemical cell to which power is input, for example, electrolysis of water or the like occurs as an electrochemical reaction by the input of power, and a product by the electrochemical reaction such as hydrogen is recovered. In addition, in an electrochemical cell that outputs power, power is generated by an electrochemical reaction by being supplied with fuel such as hydrogen and oxygen, and the generated power is supplied.
After the electrochemical cell is used, the used electrochemical cell is reused (reused) or recycled. At this time, whether to reuse or recycle the electrochemical cell is determined based on the state of the electrochemical cell including the deterioration state. For example, an electrochemical cell with a low degree of degradation is reused. For an electrochemical cell with a high degree of deterioration, an element, a compound of an element, or the like contained in the catalyst is recovered by, for example, decomposing the catalyst contained in at least one of the anode and the cathode after separating the anode and the cathode. Then, for example, the recovered elements and the like are combined to regenerate the catalyst, and the electrochemical cell is recycled.
Here, depending on the state of the used electrochemical cell or the like, the electrochemical cell may be reusable by regenerating the electrochemical cell without separating the anode and the cathode. For this reason, in the determination on reuse and recycling of the electrochemical cell, it is required to appropriately determine whether or not the electrochemical cell can be regenerated without separating the anode and the cathode. In addition, it is required to enable effective reuse of an electrochemical cell in accordance with a state of the electrochemical cell by appropriately determining whether or not the electrochemical cell can be regenerated without separating an anode and a cathode.
According to an embodiment, a processing method related to an electrochemical cell, in which at least one of an anode and a cathode includes a catalyst and an electrochemical reaction occurs by an input of power or power generated by an electrochemical reaction is output, is provided. In the processing method, whether or not a target electrochemical cell can be reused as it is determined based on a sum of a cell membrane resistance caused by a membrane and a cell catalyst resistance caused by a catalyst. In the processing method, whether or not the target electrochemical cell can be regenerated without separating the anode and the cathode is determined based on the cell catalyst resistance when it is determined that the target electrochemical cell cannot be reused as it is.
Hereinafter, an embodiment will be described with reference to the drawings.
The electrochemical module 2 includes an electrochemical cell 5, and in the example of
In the electrochemical module 2, each of the electrochemical cells 5 includes an anode and a cathode. In each of the electrochemical cells 5, a membrane such as an ion exchange membrane or an electrolyte membrane is interposed between the anode and the cathode. In each of the electrochemical cells 5, at least one of the anode and the cathode includes a catalyst. In each of the electrochemical cells 5, only one of the anode and the cathode may include the catalyst, and both the anode and the cathode may include the catalysts. In each of the electrochemical cells 5, an electrode group is constituted by an anode, a cathode, and a membrane.
In the configuration in which power is input to electrochemical module 2, power such as DC power is input to the electrochemical module 2, whereby power is input to each of electrochemical cells 5. In each of the electrochemical cells 5, an electrochemical reaction occurs by input of power. In this case, the product generated by the electrochemical reaction in each of the electrochemical cells 5 of the electrochemical module 2 is recovered.
In an example, the electrochemical module 2 includes a water electrolysis cell as the electrochemical cell 5. Water is supplied to the electrochemical module 2 to be the water electrolysis module. In this case, in each of the electrochemical cells 5 of the electrochemical module 2, hydrogen ions and oxygen are generated in the anode by input of power. In each of the electrochemical cells 5, when power is input, hydrogen ions generated at the anode move to the cathode side through the membrane, and hydrogen is generated at the cathode. In this example, as described above, in each of the electrochemical cells 5 of the electrochemical module 2, electrolysis of water occurs as an electrochemical reaction due to input of power. Hydrogen, which is a product obtained by electrolysis of water, is recovered.
In an example, the electrochemical module 2 includes a power to chemicals (P2C) cell as the electrochemical cell 5. In the electrochemical module 2, water is supplied to the anode of each of the P2C cells which are electrochemical cells 5, and carbon dioxide is supplied to the cathode of each of the P2C cells. In each of the electrochemical cells 5 of the electrochemical module 2, when power is input, oxygen is generated from water at the anode, and carbon monoxide is generated from carbon dioxide at the cathode. In this example, as described above, in each of the electrochemical cells 5 of the electrochemical module 2, the electrolysis of water and carbon dioxide occurs as an electrochemical reaction by the input of power. Then, oxygen which is a product obtained by electrolysis of water and carbon monoxide which is a product obtained by electrolysis of carbon dioxide are recovered.
In the configuration in which power is output from the electrochemical module 2, power is generated by an electrochemical reaction in each of the electrochemical cells 5. Then, power such as DC power generated by an electrochemical reaction in each of the electrochemical cells 5 is output from the electrochemical module 2.
In an example, the electrochemical module 2 includes a fuel battery cell as the electrochemical cell 5. In each of the electrochemical cells 5 of the electrochemical module 2, fuel such as hydrogen is supplied to the anode, and oxygen is supplied to the cathode. In each of the electrochemical cells 5, an electrochemical reaction occurs by supply of fuel and oxygen, a current is output from a cathode (positive electrode), and a current is input to an anode (negative electrode). Accordingly, power is generated in each of the electrochemical cells 5. In this example, as described above, when oxygen and fuel are supplied to the electrochemical module 2, power is generated in each of the electrochemical cells 5, and the generated power is output from the electrochemical module 2.
In the example of
In an example, in the electrochemical module 2, a plurality of electrochemical cells 5 are electrically connected in series. The measurement circuit 6 measures the current in the whole electrochemical module 2, and measures the voltage of each of the plurality of electrochemical cells 5 constituting the electrochemical module 2. In another example, a plurality of electrochemical cells 5 are electrically connected in parallel in the electrochemical module 2. The measurement circuit 6 measures the voltage of the whole electrochemical module 2, and measures the current of each of the plurality of electrochemical cells 5 constituting the electrochemical module 2. In an example, the measurement circuit 6 may include a temperature sensor or the like, and measure one of the temperature of the electrochemical module 2 and the temperature of each of the plurality of electrochemical cells 5 constituting the electrochemical module 2.
The processing system 1 includes a power supply circuit 7 for diagnosis. The power supply circuit 7 is used in diagnosis of the electrochemical module 2 and the like described later. The power supply circuit 7 can output a current signal for diagnosis to be described later.
The processing apparatus 3 performs processing related to the electrochemical module 2 and the plurality of electrochemical cells 5 constituting the electrochemical module 2. In an example, the processing apparatus 3 is constituted of a computer such as a server, and includes a processing circuit 11 and a storage medium (non-transitory storage medium) 12. The processing circuit 11 includes a processor, an integrated circuit, or the like, and the processor or the like constituting the processing circuit 11 includes any of a central processing unit (CPU), an application specific integrated circuit (ASIC), a microcomputer, a field programmable gate array (FPGA), a digital signal processor (DSP), and the like. The processing circuit 11 may include a processor or the like, or may include a plurality of processors or the like. Furthermore, the storage medium 12 may be a main storage apparatus such as a memory, or may be an auxiliary storage apparatus. In the processing apparatus 3, only one storage medium 12 may be provided, or a plurality of storage media may be provided.
In the processing apparatus 3, the processing circuit 11 performs processing by executing a program or the like stored in the storage medium 12. Furthermore, the storage medium 12 stores data and the like used for processing in the processing circuit 11. In an example, in the processing apparatus 3, the program executed by the processing circuit 11 may be stored in a computer (server) connected via a network such as the Internet, a server in a cloud environment, or the like. In this case, the processing circuit 11 downloads the program via the network.
In the example of
Note that, in an example, the processing apparatus 3 is constituted of a plurality of computers such as a plurality of servers, and processors of the plurality of computers cooperate to perform diagnostic processing, determination processing, and the like described later. In this case, for example, a certain one of a plurality of computers performs diagnostic processing to be described later, and another one of the plurality of computers that performs diagnostic processing performs determination processing to be described later. In a case where the processing apparatus 3 is constituted of a plurality of computers, the plurality of computers constituting the processing apparatus 3 can communicate with each other wirelessly or by wire.
In another example, at least a part of the processing apparatus 3 is configured from a cloud server in a cloud environment. The infrastructure of the cloud environment includes a virtual processor such as a virtual CPU and a cloud memory. In a case where at least a part of the processing apparatus 3 is constituted of a cloud server, a virtual processor performs at least a part of diagnostic processing, determination processing, and the like described later. In addition, a program executed by the virtual processor, data used for processing in the virtual processor, and the like are stored in the cloud memory.
In addition, the processing apparatus 3 includes a communication interface 13. The processing circuit 11 communicates with a device or the like outside the processing apparatus 3 via the communication interface 13. Communication via the communication interface 13 is performed wirelessly or by wire. The processing circuit 11 or the like of the processing apparatus 3 receives information indicating measurement results of parameters related to the electrochemical module 2 and the electrochemical cell 5 from the measurement circuit 6 via the communication interface 13. In addition, the processing circuit 11 or the like transmits a command related to drive control of the power supply circuit 7 to a power supply apparatus (not illustrated) or the like on which the power supply circuit 7 is mounted via the communication interface 13.
Furthermore, in an example, the processing apparatus 3 may be provided with a user interface (not illustrated). In this case, in the user interface, various operations including operations related to the electrochemical module 2 and the electrochemical cell 5 are input by the user of the processing apparatus 3, the processing system 1, and the like. Therefore, in the user interface, any of a button, a mouse, a touch panel, a keyboard, and the like is provided as an operation unit to which an operation is input by the user or the like. In addition, the user interface is provided with a notifier that notifies information related to the electrochemical module 2 and the electrochemical cell 5. The notifier notifies information by any of screen display, transmission of sound, and the like. Note that the user interface may be provided separately from the computer or the like constituting the processing apparatus 3.
In the present embodiment, when the electrochemical module 2 including the plurality of electrochemical cells 5 is used, each of the electrochemical module 2 and the electrochemical cell 5 is periodically diagnosed. The electrochemical module 2 and the electrochemical cell 5 are diagnosed by the processing circuit 11 or the like executing the diagnosis program 16.
When the processing of the example of
In another example, as a current signal for diagnosis, AC current in which current value periodically changes is input to the electrochemical module 2. In this case, AC current is input to the electrochemical module 2 in any waveform such as a sine wave, a triangular wave, or a sawtooth wave. In the present example, the processing circuit 11 or the like can adjust the frequency of AC current input to the electrochemical module 2 by controlling the driving of the power supply circuit 7 for diagnosis. Then, the processing circuit 11 or the like inputs AC current to be a current signal for diagnosis to the electrochemical module 2 in a state where AC current changes to a plurality of frequencies with time.
Then, in a state where a current signal for diagnosis is input to the electrochemical module 2, the processing circuit 11 or the like causes the measurement circuit 6 to measure parameters related to the electrochemical module 2 and the electrochemical cell 5, and acquires measurement data for diagnosis (S102). The measurement data for diagnosis is generated based on a measurement result by the measurement circuit 6 in a state where a current signal for diagnosis is input to the electrochemical module 2. In the measurement data for diagnosis, a time change (time history) or the like in a state where a current signal for diagnosis is input to the electrochemical module 2 is indicated for the current of the electrochemical module 2 and the current of each of the electrochemical cells 5. In the measurement data for diagnosis, for the voltage of the electrochemical module 2 and the voltage of each of the electrochemical cells 5, a time change (time history) and the like in a state where a current signal for diagnosis is input to the electrochemical module 2 are shown.
Incidentally, a current signal for diagnosis may be input to the electrochemical module 2 in a state where an electrochemical reaction occurs in the electrochemical module 2 by input of power or in a state where power generated by an electrochemical reaction is output from the electrochemical module 2. In this case, a current signal for diagnosis is superimposed on a current input to the electrochemical module 2 for causing an electrochemical reaction to occur or a current output from the electrochemical module 2 due to occurrence of an electrochemical reaction. Therefore, measurement of measurement data for diagnosis is performed in parallel with the operation of the electrochemical module 2.
When the measurement in a state where the current signal for diagnosis is input to the electrochemical module 2 is completed and the processing circuit 11 or the like acquires measurement data for diagnosis, the processing circuit 11 or the like stops the input of the current signal for diagnosis to the electrochemical module 2 by controlling the driving of the power supply circuit 7 for diagnosis or the like (S103). Accordingly, a current signal for diagnosis is not input to each of the electrochemical module 2 and the electrochemical cells 5 constituting the electrochemical module 2.
Then, the processing circuit 11 or the like measures frequency characteristics of impedance for the electrochemical module 2 and each of the electrochemical cells 5 constituting the electrochemical module 2 by analyzing the measurement data for diagnosis (S104). Here, processing of measuring a frequency characteristic of impedance for an electrochemical cell 5 will be described.
In the measurement of the frequency characteristic of the impedance of the electrochemical cell 5, current time-series data indicating a time change of the current of the electrochemical cell 5 in a state where a current signal for diagnosis is input to the electrochemical module 2 is Fourier-transformed to generate current spectrum data indicating the frequency characteristic of the current of the electrochemical cell 5. Then, voltage time-series data indicating the time change of the voltage of the electrochemical cell 5 in a state where the current signal for diagnosis is input to the electrochemical module 2 is Fourier-transformed to generate voltage spectrum data indicating the frequency characteristic of the voltage of the electrochemical cell 5.
Then, calculation is performed using the current spectrum data and the voltage spectrum data of the electrochemical cell 5, and impedance spectrum data indicating the frequency characteristic of the impedance of the electrochemical cell 5 is calculated. The impedance spectrum data of the electrochemical cell 5 is calculated, for example, by dividing voltage spectrum data of the electrochemical cell 5 by current spectrum data of the electrochemical cell 5. The impedance spectrum data of the electrochemical cell 5 shows the impedance of the electrochemical cell 5 at each of the plurality of frequencies.
Reference Literature 1 (Jpn. Pat. Appln. KOKAI Publication No. 2014-126532) discloses a method for calculating the frequency characteristic of the impedance of the battery using the current time-series data on the current of the battery and the voltage time-series data on the voltage of the battery. In the embodiment and the like, the frequency characteristic of the impedance of the electrochemical cell 5 may be calculated in the same manner as the calculation of the frequency characteristic of the impedance of the battery in Reference Literature 1. In this case, the processing circuit 11 or the like calculates an autocorrelation function of the current spectrum data of the electrochemical cell 5, and calculates a cross-correlation function between the current spectrum data and the voltage spectrum data of the electrochemical cell 5. Then, the processing circuit 11 or the like calculates the frequency characteristic of the impedance of the electrochemical cell 5 using the calculated autocorrelation function and cross-correlation function.
In the case where AC current is input to the electrochemical module 2 at a plurality of frequencies as the current signal for diagnosis, the processing circuit 11 or the like calculates the impedance of the electrochemical cell 5 based on the current value and the voltage value of the electrochemical cell 5 indicated by the measurement data and the like for each of the plurality of frequencies. At this time, for example, the impedance of the electrochemical cell 5 is calculated by dividing the voltage value of the electrochemical cell 5 by the current value for each of the plurality of frequencies. As a result, the frequency characteristic of the impedance of the electrochemical cell 5 showing the impedance of the electrochemical cell 5 at each of the plurality of frequencies is calculated.
Also for other electrochemical cells 5 constituting the electrochemical module 2, the frequency characteristic of the impedance of the electrochemical cell 5 is measured in the same manner as any of the methods described above. Also for the electrochemical module 2, the frequency characteristic of the impedance is measured using the current time-series data indicating the time change in the current of the electrochemical module 2 in a state where the current signal for diagnosis is input to the electrochemical module 2 and the voltage time-series data indicating the time change in the voltage of the electrochemical module 2 in a state where the current signal for diagnosis is input to the electrochemical module 2. In this case, the frequency characteristic of the impedance of the electrochemical module 2 is calculated in the same manner as the frequency characteristic of the impedance of the electrochemical cell 5. That is, the frequency characteristic of the impedance of the electrochemical module 2 is measured in the same manner as any of the methods described above.
Then, for each of the electrochemical cells 5, the processing circuit 11 or the like estimates a cell membrane resistance Rc1, which is a resistance component caused by a membrane such as an ion-exchange membrane, and a cell catalyst resistance Rc2, which is a resistance component caused by a catalyst (S105). Also for the electrochemical module 2, the processing circuit 11 or the like estimates a module membrane resistance Rm1, which is a resistance component caused by the membrane, and a module catalyst resistance Rm2, which is a resistance component caused by the catalyst (S106). For each of the electrochemical cells 5, the cell membrane resistance Rc1 and the cell catalyst resistance Rc2 are calculated based on the measurement result for the frequency characteristic of the impedance. Also for the electrochemical module 2, the module membrane resistance Rm1 and the module catalyst resistance Rm2 are calculated based on the measurement result for the frequency characteristic of the impedance.
As shown in
In the example of
Also for the electrochemical module 2, the module membrane resistance Rm1 and the module catalyst resistance Rm2 are estimated using a complex impedance plot showing a frequency characteristic of the impedance of the electrochemical module 2. At this time, the module membrane resistance Rm1 is calculated from the complex impedance plot for the electrochemical module 2 in the same manner as the method for calculating the cell membrane resistance Rc1 in the example of
In the electrochemical module 2, as the degree of deterioration of the membrane in the electrochemical cell 5 constituting the electrochemical module 2 is higher, the module membrane resistance Rm1 is higher. In the electrochemical module 2, as the degree of deterioration of the catalyst in the electrochemical cell 5 constituting the electrochemical module 2 is higher, the module catalyst resistance Rm2 is higher.
Then, for each of the electrochemical cells 5, the processing circuit 11 or the like estimates at least one of an anode catalyst resistance Rα, which is a resistance component caused by the catalyst of the anode, and a cathode catalyst resistance Rβ, which is a resistance component caused by the catalyst of the cathode (S107). Hereinafter, processing of estimating the anode catalyst resistance Rα and/or cathode catalyst resistance Rβ for an electrochemical cell 5 will be described. In the embodiment and the like, in the diagnostic processing, the anode catalyst resistance Rα and/or cathode catalyst resistance Rβ is estimated also for other electrochemical cells 5 in the same manner as in the following processing.
When only the anode of the electrochemical cell 5 includes the catalyst, the cell catalyst resistance Rc2 estimated in S105 is calculated as the resistance value of the anode catalyst resistance Rα of the electrochemical cell 5. In this case, since the cathode of the electrochemical cell 5 does not include a catalyst, the cathode catalyst resistance Rβ of the electrochemical cell 5 is not estimated. When only the cathode of the electrochemical cell 5 includes the catalyst, the cell catalyst resistance Rc2 estimated in S105 is calculated as the resistance value of the cathode catalyst resistance Rβ of the electrochemical cell 5. In this case, since the anode of the electrochemical cell 5 does not include a catalyst, the anode catalyst resistance Rα of the electrochemical cell 5 is not estimated.
In one processing of
The diameter of the arc portion Aα is calculated as the anode catalyst resistance Rα of the electrochemical cell 5, and the diameter of the arc portion Aβ is calculated as the cathode catalyst resistance Rβ of the electrochemical cell 5. Note that the arc portion Aα is convex to the negative side of the imaginary component of the impedance, and the imaginary component of the impedance has a negative value at a vertex Tα of the convex shape of the arc portion Aα. In addition, the arc portion Aβ is convex to the negative side of the imaginary component of the impedance, and the imaginary component of the impedance has a negative value at a vertex Tβ of the convex shape of the arc portion Aβ.
The processing of separating the arc portion A into the arc portions Aα and Aβ is performed using, for example, a measurement result of the frequency characteristic of the impedance of the electrochemical cell 5 such as a complex impedance plot and an equivalent circuit model of the electrochemical cell 5. The equivalent circuit model of the electrochemical cell 5 is stored in the storage medium 12 or the like, and in the equivalent circuit model, circuit parameters (electrical characteristic parameters) including a resistance component in the electrochemical cell 5 are set. The circuit parameters set in the equivalent circuit model include an anode catalyst resistance Rα and a cathode catalyst resistance Rβ. In the equivalent circuit model, the relationship between the set circuit parameter and the impedance of the electrochemical cell 5 is shown, and for example, a relational expression for calculating the impedance of the electrochemical cell 5 using the circuit parameter and the frequency is shown.
In the calculation of the anode catalyst resistance Rα and the cathode catalyst resistance Rβ of the electrochemical cell 5, the processing circuit 11 or the like performs fitting calculation using, for example, the relationship between the circuit parameter and the impedance indicated by the equivalent circuit model and the measurement result of the frequency characteristic of the impedance of the electrochemical cell 5. At this time, fitting calculation is performed using the circuit parameters set in the equivalent circuit model including the anode catalyst resistance Rα and the cathode catalyst resistance Rβ as variables, and a circuit parameter to be a variable is calculated. In addition, in the fitting calculation, the value of the circuit parameter to be a variable is calculated in a state where the difference between the arithmetic value calculated using the relationship indicated by the equivalent circuit model and the measurement value that is the measurement result is as small as possible at each of the plurality of frequencies at which the impedance is measured. By calculating circuit parameters by fitting calculation, the anode catalyst resistance Rα and the cathode catalyst resistance Rβ of the electrochemical cell 5 are calculated.
Reference Literature 2 (Jpn. Pat. Appln. KOKAI Publication No. 2017-106889) discloses a method for performing fitting calculation using a measurement result of a frequency characteristic of impedance of a battery and a relationship between a circuit parameter (circuit constant) indicated by an equivalent circuit model of the battery and the impedance, calculating a value of the circuit parameter set in the equivalent circuit model, and calculating a resistance component of the battery. In the embodiment and the like, the anode catalyst resistance Rα and the cathode catalyst resistance Rβ of the electrochemical cell 5 may be calculated in the same manner as the calculation of the resistance component for the battery in Reference Literature 2.
In the present embodiment, the electrochemical module 2 and the electrochemical cell 5 constituting the electrochemical module 2 are determined using the diagnosis result in the diagnosis such as the diagnostic processing of the example of
In the processing of the example of
In an example, the determination processing is performed using only the diagnosis result in the latest one diagnosis. In this case, for the estimated parameters including the module catalyst resistance Rm2 and the cell catalyst resistance Rc2, the estimated value in the latest one diagnosis is used in the following determination processing. In another example, the determination processing is performed using the diagnosis results in a plurality of times of diagnosis including the latest one diagnosis. In this case, for the estimated parameters including the module catalyst resistance Rm2 and the cell catalyst resistance Rc2, the average value or the weighted average value of the estimated values in a plurality of times of diagnosis is used in the following determination processing.
When the processing of the example of
In an example, instead of the processing of S111, the processing circuit 11 or the like determines whether the change amount (increase amount) of the sum Rm0 from a predetermined time point such as the start of use of the electrochemical module 2 is equal to or larger than a threshold. When the change amount of the sum Rm0 is smaller than the threshold, the processing circuit 11 or the like determines that the use of the electrochemical module 2 is continued. On the other hand, when the change amount of the sum Rm0 is equal to or larger than the threshold, the processing circuit 11 or the like determines that the use of the electrochemical module 2 is ended. As described above, in the processing of S111 to S113 and the like, whether or not to continue the use of the electrochemical module 2 is determined based on the sum Rm0 of the module membrane resistance Rm1 and the module catalyst resistance Rm2 of the electrochemical module 2.
When ending the use of the electrochemical module 2, the processing circuit 11 or the like determines whether or not the module catalyst resistance Rm2 of the electrochemical module 2 is equal to or greater than a threshold Rm2th (S114). When the module catalyst resistance Rm2 is smaller than the threshold Rm2th (S114—No), the processing circuit 11 or the like determines that separation of the plurality of electrochemical cells 5 constituting the electrochemical module 2 from each other is unnecessary. The processing circuit 11 or the like determines that the electrochemical module 2 can be regenerated without separating the plurality of electrochemical cells 5 from each other (S115). On the other hand, when the module catalyst resistance Rm2 is equal to or greater than the threshold Rm2th (S114—Yes), the processing circuit 11 determines that the plurality of electrochemical cells 5 need to be separated from each other (S116). The processing circuit 11 or the like determines that the electrochemical module 2 cannot be regenerated in a state where the plurality of electrochemical cells 5 are not separated from each other.
In an example, instead of the processing of S114, the processing circuit 11 or the like determines whether the change amount (increase amount) of the module catalyst resistance Rm2 from a predetermined time point such as the start of use of the electrochemical module 2 is equal to or larger than a threshold. When the change amount of the module catalyst resistance Rm2 is smaller than the threshold, the processing circuit 11 or the like determines that the plurality of electrochemical cells 5 need not to be separated from each other. On the other hand, when the change amount of the module catalyst resistance Rm2 is equal to or greater than the threshold, the processing circuit 11 or the like determines that the plurality of electrochemical cells 5 need to be separated from each other. As described above, in the processing of S114 to S116 and the like, whether or not the electrochemical module 2 can be regenerated without separating the plurality of electrochemical cells 5 from each other is determined based on the module catalyst resistance Rm2 of the electrochemical module 2.
When it is determined that the electrochemical module 2 cannot be regenerated in a state in which the plurality of electrochemical cells 5 are not separated from each other, the processing circuit 11 or the like executes determination processing on a single electrochemical cell 5 (S117). The determination processing in S117 is performed with any one of the electrochemical cells 5 constituting the electrochemical module 2 as a target electrochemical cell to be processed. When the determination processing in S117 is ended for an electrochemical cell 5, the processing circuit 11 or the like determines whether or not the determination processing in S117 is completed for all the electrochemical cells 5 constituting the electrochemical module 2 (S118).
If the determination processing has not been ended for one or more of the electrochemical cells 5 (S118—No), the processing returns to S117. The processing circuit 11 or the like performs the determination processing in S117 on any one of the electrochemical cells 5 on which the determination processing has not been performed. Therefore, when it is determined that the plurality of electrochemical cells 5 need to be separated from each other, the processing circuit 11 or the like performs the determination processing in S117 on each of all the electrochemical cells 5 constituting the electrochemical module 2.
When the processing of the example of
In an example, instead of the processing of S121, the processing circuit 11 or the like determines whether the change amount (increase amount) of the sum Rc0 from a predetermined time point such as the start of use of the electrochemical module 2 is equal to or larger than a threshold. When the change amount of the sum Rc0 is smaller than the threshold, the processing circuit 11 or the like determines that the electrochemical cell 5 can be reused as it is. On the other hand, when the change amount of the sum Rc0 is equal to or larger than the threshold, the processing circuit 11 or the like determines that the electrochemical cell 5 cannot be reused as it is. As described above, in the processing of S121 to S123 and the like, whether or not the electrochemical cell 5 can be reused as it is determined based on the sum Rc0 of the cell membrane resistance Rc1 and the cell catalyst resistance Rc2 of the electrochemical cell (target electrochemical cell) 5.
When determining that the electrochemical cell 5 cannot be reused as it is, the processing circuit 11 or the like determines whether or not the cell catalyst resistance Rc2 of the electrochemical cell 5 is equal to or greater than a threshold Rc2th (S124). If the cell catalyst resistance Rc2 is smaller than the threshold Rc2th (S124—No), the processing circuit 11 or the like determines that separation of the anode and the cathode is unnecessary in the electrochemical cell 5. Then, the processing circuit 11 or the like determines that the electrochemical cell 5 can be regenerated without separating the anode and the cathode (S125). Therefore, it is determined that the electrochemical cell 5 can be regenerated without separating the catalyst contained in at least one of the anode and the cathode.
On the other hand, if the cell catalyst resistance Rc2 is equal to or greater than the threshold Rc2th (S124—Yes), the processing circuit 11 or the like determines that it is necessary to separate the anode and the cathode in the electrochemical cell 5 (S126). Then, the processing circuit 11 or the like determines that the electrochemical cell 5 cannot be regenerated in a state where the anode and the cathode are not separated. Therefore, it is determined that the electrochemical cell 5 cannot be regenerated in a state where the catalyst contained in at least one of the anode and the cathode is not separated.
In an example, instead of the processing of S124, the processing circuit 11 or the like determines whether the change amount (increase amount) of the cell catalyst resistance Rc2 from a predetermined time point such as the start of use of the electrochemical module 2 is equal to or larger than a threshold. When the change amount of the cell catalyst resistance Rc2 is smaller than the threshold, the processing circuit 11 or the like determines that separation of the anode and the cathode is unnecessary in the electrochemical cell (target electrochemical cell) 5. On the other hand, when the change amount of the cell catalyst resistance Rc2 is equal to or larger than the threshold, the processing circuit 11 or the like determines that it is necessary to separate the anode and the cathode in the electrochemical cell 5. As described above, in the processing of S124 to S126 and the like, whether or not the electrochemical cell 5 can be regenerated without separating the anode and the cathode is determined based on the cell catalyst resistance Rc2 of the electrochemical cell (target electrochemical cell) 5. That is, whether or not the electrochemical cell 5 can be regenerated without separating the catalyst from the electrode group is determined based on the cell catalyst resistance Rc2.
When it is determined that the electrochemical cell 5 cannot be regenerated in a state where the anode and the cathode are not separated, the processing circuit 11 or the like executes determination processing for the catalyst (S127). The determination processing in S127 is performed on the electrochemical cell 5 determined not to be able to be regenerated in a state where the catalyst is not separated as a processing target.
When the processing of the example of
If the anode catalyst resistance Rα is smaller than the threshold Rαth (S132—No), the processing circuit 11 or the like determines that decomposition of the catalyst of anode is unnecessary. That is, the processing circuit 11 or the like determines that the catalyst of anode can be reused as it is (S133). On the other hand, if the anode catalyst resistance Rα is equal to or greater than threshold Rαth (S132—Yes), the processing circuit 11 or the like needs to decompose the catalyst of anode, and determines to execute recycling by decomposition of the catalyst of anode (S134). That is, it is determined that the catalyst of anode cannot be reused as it is.
In an example, instead of the processing of S132, the processing circuit 11 or the like determines whether the change amount (increase amount) of the anode catalyst resistance Rα from a predetermined time point such as the start of use of the electrochemical module 2 is equal to or larger than a threshold. Then, when the change amount of the anode catalyst resistance Rα is smaller than the threshold, the processing circuit 11 or the like determines that the decomposition of the catalyst of anode is unnecessary. On the other hand, when the change amount of the anode catalyst resistance Rα is equal to or larger than the threshold, the processing circuit 11 or the like determines that it is necessary to decompose the catalyst of anode. As described above, in the processing of S132 to S134 and the like, whether or not the catalyst of anode can be reused as it is determined based on the anode catalyst resistance Rα of the electrochemical cell (target electrochemical cell) 5.
When the processing of S133 or the processing of S134 is performed, the processing proceeds to S135. If there is no catalyst in the anode of electrochemical cell 5 (S131—No), the processing proceeds to S135 without performing the processing of S132 to S134.
Then, the processing circuit 11 or the like determines whether or not a catalyst is present at the cathode of the electrochemical cell (target electrochemical cell) 5 (S135). In an example, information about the cathode of the electrochemical cell 5 is stored in the storage medium 12, and the processing circuit 11 or the like performs the determination in S135 based on the stored information about the cathode. If the catalyst is present in the cathode (S135—Yes), the processing circuit 11 or the like determines whether or not the cathode catalyst resistance Rβ is equal to or greater than the threshold Rβth (S136).
If the cathode catalyst resistance Rβ is smaller than the threshold Rβth (S136—No), the processing circuit 11 or the like determines that the decomposition of the catalyst of cathode is unnecessary. That is, the processing circuit 11 or the like determines that the catalyst of cathode can be reused as it is (S137). On the other hand, when the cathode catalyst resistance Rβ is equal to or larger than the threshold Rβth (S136—Yes), the processing circuit 11 or the like determines that it is necessary to decompose the catalyst of cathode, and recycling by decomposition of the catalyst of cathode is executed (S138). That is, it is determined that the catalyst of cathode cannot be reused as it is.
In an example, instead of the processing of S136, the processing circuit 11 or the like determines whether the change amount (increase amount) of the cathode catalyst resistance Rβ from a predetermined time point such as the start of use of the electrochemical module 2 is equal to or larger than a threshold. Then, when the change amount of the cathode catalyst resistance Rβ is smaller than the threshold, the processing circuit 11 or the like determines that decomposition of the catalyst of cathode is unnecessary. On the other hand, when the change amount of the cathode catalyst resistance Rβ is equal to or larger than the threshold, the processing circuit 11 or the like determines that it is necessary to decompose the catalyst of cathode. As described above, in the processing of $136 to $138 and the like, whether or not the catalyst of cathode can be reused as it is determined based on the cathode catalyst resistance Rβ of the electrochemical cell (target electrochemical cell) 5.
When the processing of S137 or the processing of S138 is performed, the determination processing for the catalyst ends. If there is no catalyst in the cathode of the electrochemical cell 5 (S135—No), the processing of S136 to S138 is not performed, and the determination processing for the catalyst ends.
Here, in the electrochemical cell 5, as described above, at least one of the anode and the cathode includes a catalyst. Therefore, when the determination processing for the catalyst is performed on an electrochemical cell 5, at least one of the processing of S132 and the processing of S136 is performed. That is, the processing circuit 11 or the like performs at least one of processing of determining whether or not the catalyst of anode of the electrochemical cell 5 can be reused as it is based on the anode catalyst resistance Rα and processing of determining whether or not the catalyst of cathode of the electrochemical cell 5 can be reused as it is based on the cathode catalyst resistance Rβ.
In an example, when it is determined that the electrochemical cell 5 cannot be regenerated in a state where the anode and the cathode are not separated in the processing of
In the determination processing in the example of
In the present embodiment, when the separation of the plurality of electrochemical cells 5 from each other is determined to be unnecessary by the processing in S115 in the example of
In the refurbishment of the electrochemical module 2, for example, the electrochemical module 2 is cleaned with an acidic solution in a state where the plurality of electrochemical cells 5 are not separated from each other. Thus, in each of the electrochemical cells 5 constituting the electrochemical module 2, metal ions and the like adhering to the membrane are removed. In an example, the electrochemical module 2 is regenerated by exchanging positions between the electrochemical cells 5 constituting the electrochemical module 2. However, replacement with an electrochemical cell different from the electrochemical cell 5 constituting the electrochemical module 2 or the like does not correspond to refurbishment of the electrochemical module 2 because the electrochemical cell 5 to be replaced with a new electrochemical cell needs to be separated.
When it is determined that the separation of the anode and the cathode is unnecessary in the electrochemical cell 5 by the processing of S125 in the example of
Further, when it is determined that at least one of the anode and the cathode needs to be decomposed by the processing of S134 and the processing of S138 in the example of
As described above, in the present embodiment, whether or not electrochemical cell 5 to be processed can be reused as it is determined based on the sum Rc0 of the cell membrane resistance Rc1 and the cell catalyst resistance Rc2. Then, based on the cell catalyst resistance Rc2, it is determined whether or not the electrochemical cell 5 can be regenerated without separating the anode and the cathode. Therefore, when the electrochemical cell 5 can be regenerated by the regeneration processing in a state where the catalyst is not separated from the electrode group, the electrochemical cell 5 can be regenerated and reused without separating the anode and the cathode. Accordingly, the electrochemical cell 5 can be effectively reused in accordance with the state of the electrochemical cell 5, and the electrochemical cell 5 can be reused in a state of high added value.
In the electrochemical cell 5 in which both the anode and the cathode include the catalyst, even when the cell catalyst resistance Rc2 of the electrochemical cell 5 is high, the degree of deterioration of the catalyst may be large in one of the anode and the cathode, and the degree of deterioration of the catalyst may be small in the other of the anode and the cathode. In an example of the present embodiment, when it is determined that the electrochemical cell 5 cannot be regenerated in a state where the anode and the cathode are not separated, at least one of the determination based on the anode catalyst resistance Rα as to whether or not the catalyst of the anode needs to be decomposed and the determination based on the cathode catalyst resistance Rβ as to whether or not the catalyst of the cathode needs to be decomposed is performed. For this reason, when the degree of deterioration of the catalyst is large only in one of the anode and the cathode, one of the anode catalyst and the cathode catalyst having a small degree of deterioration can be reused without being decomposed. Therefore, the catalyst of the electrochemical cell 5 can be effectively reused in accordance with the state of the electrochemical cell 5, and the catalyst can be reused in a state of high added value.
In the present embodiment, whether or not the electrochemical module 2 including the plurality of electrochemical cells 5 can be regenerated without separating the plurality of electrochemical cells 5 from each other is determined based on the module catalyst resistance Rm2. Therefore, when the electrochemical module 2 can be regenerated by the regeneration processing in a state in which the electrochemical cells 5 are not separated from each other, the electrochemical module 2 can be regenerated and reused without performing the regeneration processing of the single electrochemical cell 5. Accordingly, the electrochemical module 2 can be effectively reused in accordance with the state of the electrochemical cell 5 constituting the electrochemical module 2, and the electrochemical module 2 can be reused in a state of high added value.
In the present embodiment, for each of the electrochemical cells 5, parameters used for the above-described determination, such as cell membrane resistance Rc1 and cell catalyst resistance Rc2, are estimated based on a measurement result of a frequency characteristic of impedance of the electrochemical cell 5. For this reason, for each of the electrochemical cells 5, determination regarding reuse, recycling, and the like is performed based on parameters appropriately estimated in accordance with the internal state. For the electrochemical module 2, the parameter used for the determination such as module catalyst resistance Rm2 is estimated based on the measurement result of the frequency characteristic of the impedance of the electrochemical module 2. For this reason, for the electrochemical module 2, determination regarding reuse, recycling, and the like is performed based on parameters appropriately estimated in accordance with the internal state.
In addition, in the present embodiment, in each diagnosis performed periodically at the time of use of the electrochemical module 2, the frequency characteristic of impedance is measured for the electrochemical module 2 and each of the electrochemical cells 5, and the above-described parameters used for determination such as the cell catalyst resistance Rc2, the module catalyst resistance Rm2, and the like are estimated. Therefore, in the determination processing, the determination can be performed using the parameter estimated in the diagnosis, and the trouble or the like of newly acquiring the parameter used for the determination is reduced.
In the determination processing, instead of the determination using the value of the parameter such as the cell catalyst resistance Rc2, the accuracy of the determination is improved by performing the determination based on the change amount (increase amount) of the parameter from a predetermined time point such as the start of use of the electrochemical module 2. As a result, for example, reuse and recycling of electrochemical cell 5 are more appropriately determined. In addition, in the determination processing, the accuracy of determination is improved by performing determination using not the estimation result of the parameter such as the cell catalyst resistance Rc2 in one diagnosis but the estimation result of the parameter in a plurality of times of diagnosis performed in different periods relative to each other. As a result, for example, reuse and recycling of electrochemical cell 5 are more appropriately determined.
In addition, in the processing system 1, for example, a temperature adjustment apparatus for adjusting the environmental temperature may be provided around the electrochemical module in a state in which the environmental temperature of the environment in which the electrochemical module 2 is disposed is included in the above-described prescribed temperature range. Any of an air cooling apparatus and a liquid cooling apparatus capable of lowering the environmental temperature of the electrochemical module 2 and a heater capable of raising the environmental temperature may be installed around the electrochemical module 2.
In at least one of the above embodiments and examples, whether or not the target electrochemical cell can be reused as it is determined based on the sum of the cell membrane resistance caused by the membrane and the cell catalyst resistance caused by the catalyst for the target electrochemical cell. When it is determined that the target electrochemical cell cannot be reused as it is, whether or not the target electrochemical cell can be regenerated without separating the anode and the cathode is determined based on the cell catalyst resistance. It is possible to provide a processing method, a processing apparatus, and a processing program related to an electrochemical cell that enable effective reuse of the electrochemical cell in accordance with a state of the electrochemical cell in determination of reuse and recycling of the electrochemical cell.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This is a Continuation Application of PCT Application No. PCT/JP2023/008789, filed Mar. 8, 2023, the entire contents of which are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2023/008789 | Mar 2023 | WO |
| Child | 19056826 | US |