The present invention relates to an improved method and apparatus used produce and fruit packaging. In particular, aspects of the invention describe novel packaging containers and configurations enabling the improved packing, storage, and shipping of produce and fruit. More particularly, the present invention has shipping management and customer access properties as well as a convenient range of sizes.
In the field of produce and fruit packaging and shipping certain types of fruit containers are used. Such are generally large and attain a regular and generally box-like shape. Although these larger containers are generally well suited for the shipping and transmission of larger quantities of fruit, they are unsuited to smaller amounts of fruit. Additionally, existing containers demonstrate a certain degree of functional limitations when it is desired that such containers be used to provide single serving amounts. Additionally, some types of known containers are vulnerable to a certain amount of movement during shipping that can result in damaging to the delicate fruit and produce contents of the container. Additionally, when existing containers are displayed in stores or when moved through distribution channels they can be mishandled, dropped, or otherwise subject to breakage. In the ordinary course of use, a broken container can spill its contents throughout the immediate area. This spillage can dirty floors and also pose a slipping and tripping risk to people and machines near the spilled product. This poses particular risks to retailers when such containers are dropped and spilled throughout crowded customer environments. This is problematic for a number of reasons, not the least of which is the substantial litigation risks imposed upon a retailer when a spilled and the frequently resulting slippery surface cover consumer areas. It would be helpful to have resilient and yet low cost container and associated packaging systems to prevent such spillage.
Thus, while existing systems and methods work well for many applications, there is an increasing demand for improved fruit and produce packaging and containers. This disclosure addresses some of those needs.
In a first aspect, a packaging assembly comprises a plurality of packaging containers, each container comprising a cup having a cup sidewall, a bottom and a rim about a top opening. The cup top opening has a larger outer dimension than an outer dimension of the cup bottom. The container further comprises a lid, the lid having a top and a lid sidewall with the lid sidewall being configured to receive the rim of the cup and the lid sidewall including at least one vent opening therein. The packaging assembly further includes a carrier sleeve comprising a base having at least two container holes, with each of the at least two container holes being sized to receive the cup bottom but configured to not receive the outer dimension of the cup top opening, whereby a cup received in one of the at least two holes can be inserted into the hole without the cup top opening passing through the hole. Further, with the lid receiving the rim of the cup, at least one lid vent opening resides above the carrier sleeve base. The container sleeve further includes a top opposite the base spaced from the base a distance sufficient to receive the container lid therebetween. Moreover, containers having elongate lid vents are contemplated as are packaging assemblies suitable for enabling a cooling flow to pass through a first tray opening into a tray, through a first opening in a sleeve, then into the aligned elongate slots of the packaging containers, and then out of a second opening in the sleeve on an opposite side of the sleeve as the first opening and then out of the tray through another tray opening.
General aspects of the invention include, but are not limited to methods, systems, and apparatus for enabling improved fruit and produce packaging and containers.
The invention and the advantages thereof may best be understood by reference to the following description taken in conjunction with the accompanying drawings in which:
a) and 4(b) are cross-section views of a bottom portion of two cup embodiments;
c) and 4(d) are cross-section views of an upper portion of a cup and associate portion of a lid as characterized by two packaging container embodiments;
e) is a partial cross-section of an upper portion of the packaging container of
a)-8(c) are perspective views of various elongate slot packaging container embodiments.
In the drawings, like reference numerals are sometimes used to designate like structural elements. It should also be appreciated that the depictions in the figures are diagrammatic and not to scale.
Reference is made to particular embodiments of the invention. Examples of which are illustrated in the accompanying drawings. While the invention will be described in conjunction with particular embodiments, it will be understood that it is not intended to limit the invention to the described embodiments. To contrary, the disclosure is intended to extend to cover alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.
Unless otherwise indicated, all numbers expressing quantities of ingredients, dimensions reaction conditions and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about”.
In this application and the claims, the use of the singular includes the plural unless specifically stated otherwise. In addition, use of “or” means both “and” and also, “or”, unless stated otherwise. Moreover, the use of the term “including”, as well as other forms, such as “includes” and “included”, is not limiting. Also, terms such as “element” or “component” encompass both elements and components comprising one unit and elements and components that comprise more than one unit unless specifically stated otherwise.
Referring to
Embodiments of the containers can have cup openings or vents arranged in the cup. In this embodiment the cup vents 25 are formed in the cup sidewall 18 and the cup bottom 20 below the step 22. The patent contemplates vents 25 at numerous cup locations and is not limited to any of them. In one particular embodiment, it is contemplated that the vent openings 25 can also be made in the step 22. In the depicted embodiment, five evenly spaced cup vent openings 25 are arranged in a spaced apart configuration about the bottom portion of the cup. In the illustrated embodiment, the placement of the openings allows for ready drainage and the escape of substantially all of a fluid introduced into the container 10. In particular, the vent openings 25 enable drainage of water used for rinsing fruit within the container.
With particular reference to
With further reference to
Additionally, a lid annular flange 34 extends from lower portion 33 of the lid 12. The flange 34 can be sized to align with the annular flange 26 of the cup 12. Also, the lid 11 can include a finger grip 38 extends from the annular flange 35 opposite the hinge 15. The finger grip 38 can include an indentation 39 configured to facilitate grasping by human fingers. In an embodiment, the hinge portion 15 of the container is configured such that it is arranged on a tab that extends away from the cup 12, the lid lower sidewall 32, and the engagement features 28, 35. In some embodiments, the hinge is an extension of the ribs 29, 34. The hinge is simple folded over to achieve closure.
Also, the top of the lid 11 can include top recess 36. The lid recess 36 can be sized to receive a bottom 20 of a container as best illustrated in
In describing some container embodiments enabling a secure closure of lid with cup reference to
In one example embodiment, as shown in
In another embodiment, the outward facing protrusion 28′ can comprise a stacked plurality a number of annular protrusions arranged one above the other each circumscribing the outer circumference of the cup lip 26 one above the other. These protrusions are further configured to engage with a complementary number of annular grooves 35 of the lid.
In another embodiment, the engagement feature comprises a number of outward facing protrusions 28′ arranged about an outer circumference of the cup lip 26 arranged to engage a complementary set of recesses 35′ in the lid. In one implementation spaced apart protrusions 28′ are spaced equidistant from each other as they are arranged radially about the outer circumference of the cup lip 26. These protrusions are further configured to engage with complementary depression(s) or groove(s) 35′ of the lid to secure the cup 12 and lid 11 in closed configuration. It is also worth pointing out that embodiments of the invention can include circumferential ribs (29, 34) that can extend about the edge of the lid 11 and the cup 12 to enable added rigidity and/or increase ease of manufacturability and loading.
The view of
Referring now to
It should be noted that in alternative embodiments, the lid can be configured such that a portion of the lid extends inside the opening of the cup to engage an inner surface of the cup.
Additionally, in many embodiments, a plurality of circumferentially spaced lid vent holes 37 can be provided in the lid sidewall 32 to assist in ventilation of the contents of the container. In the illustrated embodiment, five evenly spaced vent holes 37 are provided. Further embodiments of this approach will be discussed elsewhere in this specification.
In use, a hinged lid can be readily fitted to the cup 12 by pivoting it down about the flexible hinge 15 and pressing on the lid 12 top which causes the engagement features (e.g., 28, 35) to secure the cup 12 and lid 11 in a closed configuration. A user may then quickly and easily open the lid 11 simply by grasping the finger grip 39 and lifting it upward.
Some embodiments of the container are configured such that the bottom portion of the cup can have specialized can include a step and a portion that extends downward below the step or contains a recess having an outer edge defined by the step.
a) and 4(b) can be used to illustrate a cup embodiment having a particular type of bottom configuration. In this embodiment the bottom of one container can be nested into the top of a container arranged below it. For example, a cup sidewall 18 can include a sidewall lower portion 18′ proximal to the cup bottom 20. The sidewall lower portion 18′ can include an annular circumferential step 22 that extends around the circumference of the cup 12. In one implementation, the cup sidewall 18 comprises an annular step 22 comprising a portion of the cup sidewall 18 near the cup bottom 20. The step 22 defines a generally circular narrowed portion of the cup 12 that has a diameter that is less than a diameter of the lower portion 18′ of the sidewall immediately above the step 22. As such, the step defines a lower cup rim 24 having a lesser diameter than the sidewall lower portion 18′ diameter immediately above the step 22.
The annular step 22 and lower cup rim 24 can be sized and configured to nest into a recess formed in the lid of a container arranged below the lower cup rim such as depicted in
Additionally, annular steps 22 can be sized and configured to prevent fruit contained in the cup 12 from becoming wedged between the cup sidewall lower portion 18′ and the circular bottom 20 of the cup 12. Additionally, with added reference to
In one particular embodiment of a container, the cup sidewall has a circular cross-section and the cup can be dimensioned to be received bottom first into a conventional cup holder. For example, an automobile cup holder sized to hold a standard 12 ounce soda can having a diameter of about 2 5/8 inch. In another embodiment the cup sidewall may be embossed. The embossed sidewall may include indicia such as a trademark or other design features. In addition or alternatively, the embossed sidewall may provide an easily gripped or held surface. It should be understood that both larger and smaller sized containers are contemplated. Two ounce cups and 8 ounce cups are also specifically contemplated by this disclosure.
The container 10 is preferably integrally blow molded in a single operation from a suitable thermoplastic such as polyethylene terephthalate (PET). Other suitable materials may include polyethylene terephthalate glycol-modified (PETG) and recycled polyethylene terephthalate (RPET). For example, in one embodiment, the container 10 is formed of a PET material such as Copolyester 9921, available from Eastman Kodak. In addition to the above, alternative materials include, but are not limited to, various polymeric and monomeric plastics including, but not limited to, styrenes, polyethylenes (including HDPE and LPDE), polyesters, and polyurethanes; metals and foils thereof; waterproofed paper products may also be employed. Alternative manufacturing technologies include, but are not limited to, thermocasting; casting, including die-casting; thermosetting; extrusion; sintering; lamination; the use of built-up structures as well as many other processes well known to those of ordinary skill in the art.
The sleeve 60 includes a base 67 having three container holes, each of which is sized to receive the cup bottom but of an inner diameter less than an outer diameter of a top portion of the cup. Thus, a cup received in one of the holes can be inserted into the hole without the cup passing entirely through the hole or opening the container lid. As mentioned above and illustrated in
The carrier sleeve 60 further includes a top 64 opposite the base. The top 64 spaced from the base a distance sufficient to receive the container lid 11 therebetween. The carrier sleeve 60 further includes sidewalls 66, 63 and open ends 61, 65. In the illustrated embodiment, the carrier sleeve 60 is formed from a relatively stiff sheet material, such as cardboard, which is folded in the manner illustrated in
A tray 70 is shown in
The tray 70 preferably has a sufficient distance between the carton sidewalls 78, 80 to snuggly receive a select number of side by side carrier sleeves containing fruit containers, for example, four carrier sleeves containing fruit containers. “Snuggly receive” means adjacent sleeves abut to prevent lateral shifting during shipping and handling. Regardless, the holes 82, 84 and 86 should be configured to provide communication of outside air with the open ends of the carrier sleeves as illustrated in
The tray 70 may further include bottom holes 88 to allow air to circulate to the cup vent openings 25. The tray 70 may further include locking tabs 90 configured to be received in the alignment holes 92 (one shown in
As should be apparent, the tray 70 is configured to provide front and back holes which communicate outside air with the open ends 61, 65 of the carrier sleeves 60 which in turn allows outside air to circulate into the lid vent holes 37. In addition, the front and back holes are configured to allow for circulation of air to the cup vent openings 25. This packaging assembly allows circulation of air to help dissipate moisture, thus extending the usable life of fruit received in the containers by helping prevent formation of molds and rapid decay of the contained fruit. The packing assembly further protects the fruit contained therein from bruising and crushing during transport.
This patent also describes other container embodiments that may have improved cooling properties when in storage or when cooled air is passed into the containers 10. In one such embodiment, depicted in
With returning reference to the embodiment shown in
In another embodiment such as shown in
c) depicts another embodiment of the container 10 showing some additional features. In the depicted embodiment, the container cup 12 includes a bulge 98 proximal to a finger grip 38. Such a bulge 98 can further support the grip 38 during opening and closing. Also, the cup 12 can include further indented features 94 that are arranged in closely spaced pairs about the bottom of the cup 12 to provide strength in regions having cup openings or vents 25. In particular, the vents 25 can be formed at the bottom areas of the cup 12 between the indented features 94. As with earlier embodiments, elongate slots 91 can be arranged in the container 11.
Moreover, these lid mounted slots can be used to enhance the cooling attributes in entire packaging systems. For example, referring to previously discussed
Various embodiments of the disclosure could also include permutations of the various elements recited in the claims as if each dependent claim was a multiple dependent claim incorporating the limitations of each of the preceding dependent claims as well as the independent claims. Such permutations are expressly within the scope of this disclosure.
The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the invention. Thus, the foregoing descriptions of specific embodiments of the present invention are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.
The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application No. 61/496,505, filed on Jun. 13, 2011, which is hereby incorporated by reference for all purposes.
Number | Date | Country | |
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61496505 | Jun 2011 | US |