The invention relates to producing a hot-air flow in a printer impinging on a print media.
An example of the invention provides a printer comprising a heating system to produce a hot-air flow impinging on a print media. The heating system comprises a heat source, a fan and an air chamber comprising an air-impinging plate with air-impinging holes adjacent to the print media, wherein the heating system provides first and second partially overlapping hot-air circulation circuits. The first hot-air circulation circuit leads from the heater through the holes of the air-impinging plate to direct hot air through the air-impinging holes to the print media in the course of printing operation. The second hot-air circulation circuit leads back to the heater through a recirculation channel without passing through the air-impinging holes of the air-impinging plate to prevent air being directed onto the print media, in the course of the heating-up operation. The heating system further comprises a circuit-switching device arranged to switch the air flow between the first and second hot-air circulation circuits.
According to another example, a method is provided of producing a hot-air flow in a printer impinging on a print media with a heat source, a fan and an air chamber comprising an air-impinging plate with air-impinging holes adjacent to the print media. The method provides first and second partially overlapping hot-air circulation circuits, wherein the first hot-air circulation circuit leads from the heater through the holes of the air-impinging plate to direct hot air through the holes to the print media in the course of printing operation, and the second hot-air circulation circuit leads back to the heater through a recirculation channel without passing through the holes of the air-impinging plate to prevent air from being directed onto the print media, in the course of the heating-up operation. The method further comprises circuit-switching to switch the air flow between the first and second hot-air circulation circuits.
Examples of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which corresponding reference numerals indicate corresponding items, and in which:
a) is a diagrammatic representation of a computer system as it may be arranged to provide the functionality of a controller implemented in the printer;
a) and b) are schematic perspective views of a partially broken heating system of an example which show air-impinging holes in an air-impinging plate which is arranged to direct a hot-air flow to heat a print media, in an open condition and in a closed condition, respectively;
a) and b) show cross-sections through the heating system of the example shown in
a) and b) show cross-sections through the heating system of the example shown in
a) and b) and
The drawings and the description of the drawings are examples of the invention and not of the invention itself.
In the printer as exemplified in
Also shown in
The printer 100 further includes a control unit 158 which is arranged for controlling the rotation speed of all the rolls, the operation of the drying/curing heat system, all the units, and, of course, the printing process itself, i.e. receiving, processing and generating image-representing data and forwarding them to the print-head 108.
The substrate or print media 112, as a web, is threaded through the substrate feed-path from the substrate supply-roll 116, on which the print media 112 is stored, through the first pressure-roll 128 and the substrate drive-roll 124 and over the support surface 150 where the printing takes place in the printing area. In operation, the substrate drive-roll 124 is caused to rotate at a first speed, and the tension-providing-roll 132 is caused to rotate at a second, different, speed which is higher than the first rotation speed, and the difference in the rotation speeds of the two rolls 124, 132 generates a constant tension (back tension) as a force which keeps the substrate 112 flat in a section of a web of substrate or print media 112 located between the spaced apart drive-roll 124 and tension-roll 132 and including the printing area on the support surface 150. The web of substrate 112 is pulled over the support surface 150 past the tension-providing-roll 132 and the second pressure-roll 136, as shown by the arrow in
In the course of printing, at each pass or stroke of the print-head 108, the substrate or print media 112 is advanced in a step-wise manner wherein the step typically is equal to the width at each stroke or pass of the print-head 108. The surface 150 located between the tension-providing-roll 132 and the substrate drive-roll 124 supports the tensioned web of substrate 112 in the printing area.
a is a diagrammatic representation of an example of a computer system as it may be arranged to provide the functionality of the controller 158 in
A housing 205 of the heating system 200, which may include an inner wall 206 and an outer wall 207 for thermal insulation (an insulation material can be placed between the inner and outer walls 206 and 207), as shown in the example of
At the left side of the example shown in
A circuit-switching device for the hot-air flow includes a shutter blade 251 which is arranged to open either the air-inflow opening 237 or the air-recirculation opening 253. The shutter blade 251 is mounted on a shaft 252 so that rotation of the shaft 252 also causes rotation of the shutter blade 251, so that either the air-inflow opening 237 is opened and the air-recirculation opening 253 is closed, or—vice versa—the air-recirculation opening 253 is opened and the air-inflow opening 237 is closed. In the example of
Further, the circuit-switching device for the hot-air flow includes a sliding plate 254 which is arranged parallel to the air-impinging plate 240 and which includes a number of trap slides 255 arranged in parallel and spaced at a given distance, as can be seen in
The sliding plate 254 is coupled to a sliding-plate actuator 256 by a sliding plate drive connection or gear 257. By means of the sliding-plate actuator 256, the sliding plate 254 is displaceable between a first position which is shown in
Examples of the air-impinging holes 242, 244 provided in the air-impinging plate 240 are shown in
When the circuit-switching device is operated, the hot-air flow in the heating system 200 can be switched between first and second hot-air circulation circuits: a first hot-air circulation circuit leads from the heater 220 and the pressurized-air chamber 230, driven by the fan 210, through the air-impinging holes 242, 244 of the air-impinging plate 240 so that hot air is directed through the air-impinging holes 242, 244 to the adjacent print media 112 in the course of the printing operation. The air which is delivered by the fan 210 through the heater 220 into the pressurized-air chamber 230 is sucked from the air-inflow opening 237 through the recirculation chamber 202, wherein the shutter blade 251 of the circuit-switching device 250 opens the air-inflow opening 237. The position of the sliding plate 254 of the circuit-switching device 250 corresponds to that which is shown in the
In a second position of the circuit-switching device 250, the air-impinging holes 242; 244 in the air-impinging plate 240 are closed by the trap slides 255 of the sliding plate 254, as shown in
a) and b) show the switching between the first and second hot-air circulation circuits of a first example. In
In
a) and b) show another example wherein an air-inflow opening 237 is arranged at a location away from the print media 112 to lead air into the recirculation chamber 202. In the position shown in
In the position shown in
Now, some more general points of examples as described herein will be discussed:
Advantages of producing a hot-air flow as described to heat a print media is a reduction of warm-up time when the heating system is in the second hot-air circulation condition wherein hot air is led back to the heater without passing through the air-impinging plate. In this condition, the heater power also can be reduced when printer operation is not in process, while the air flow is not reduced.
The circuit-switching can be activated manually or automatically. When activated automatically, an integration in the printer control can be implemented.
In general, the heating system typically is arranged to dry and cure ink which is printed on the print media, for example current latex-based inks. With the hot-air impinging system, the drying and curing capability can be improved with a minimum media temperature.
According to one example, the circuit-switching device is arranged to close the flow through the recirculation channel when the air flow is switched to the first hot-air circulation circuit.
According to one example, the circuit-switching device is arranged to close the flow through the air-impinging holes of the air-impinging plate when the air flow is switched to the second hot-air circulation circuit.
According to one example, the first hot-air circulation circuit comprises an air-inflow opening leading air from outside into the air chamber.
According to one example, the circuit-switching device is arranged to open the air-inflow when the air flow is switched to the first hot-air circulation circuit.
According to one example, the circuit-switching device is arranged to close the air-inflow when the air flow is switched to the second hot-air circulation circuit.
According to one example, the air-inflow opening is arranged near the air-impinging plate adjacent to the print media so as to recirculate at least a part of the hot air, after it has been directed through the holes to the print media, back into the air chamber.
According to another example, the air-inflow opening is arranged away from the print media to lead air into the air chamber.
According to one example, the circuit-switching device comprises a set of sliding traps which are provided in the impinging plate and which are arranged to be moveable to open the air-impinging holes so as to direct the hot air through the air-impinging holes to the print media when switched to the first hot-air circulation circuit, and to close the air-impinging holes when switched to the second hot-air circulation circuit.
Herein the air-impinging holes can be provided in a number of rows in the air-impinging plate, wherein the rows are spaced in parallel at a distance corresponding to a distance at which the sliding traps are arranged to one another.
The air-impinging holes may be provided in the form of circular openings.
According to another example, the air-impinging holes are provided in the form of elongate, slit-like openings.
According to one example, the circuit-switching device is arranged to close the recirculation channel when the air flow is switched to the first hot-air circulation circuit, to open the recirculation channel when the air flow is switched to the second hot-air circulation circuit, wherein the first hot-air circulation circuit comprises an air-inflow opening leading air from outside into the air chamber, and the circuit-switching device is arranged to open the air-inflow when the air flow is switched to the first hot-air circulation circuit, and to close the air-inflow when the air flow is switched to the second hot-air circulation circuit.
According to one example, a method is provided of producing a hot-air flow in a printer to impinging on a print media, with a heat source, a fan and an air chamber comprising an air-impinging plate with air-impinging holes adjacent to the print media, the method providing first and second partially overlapping hot-air circulation circuits, wherein the first hot-air circulation circuit leads from the heater through the air-impinging holes of the air-impinging plate to direct hot air through the air-impinging holes to the print media in the course of printing operation, wherein the second hot-air circulation circuit leads back to the heater through a recirculation channel without passing through the air-impinging holes of the air-impinging plate to prevent air from being directed onto the print media, in the course of heating-up operation, and wherein the method further comprises circuit-switching to switch the air flow between the first and second hot-air circulation circuits.
According to one example, the circuit switching is to close the flow through the recirculation channel when the air flow is switched to the first hot-air circulation circuit, and to close the flow through the air-impinging holes of the air-impinging plate when the air flow is switched to the second hot-air circulation circuit.
According to one example, the first hot-air circulation circuit comprises an air-inflow which leads air from outside into the air chamber, wherein the circuit-switching is to open the air-inflow when the air flow is switched to the first hot-air circulation circuit, and to close the air-inflow when the air flow is switched to the second hot-air circulation circuit.
In an alternative example, the circuit-switching device can be designed such that the sliding plate 254 also includes the shutter blade 251 so that the flow through the air impinging holes 242; 244 in the air-impinging plate 242 and the flow through the air-inflow opening 237 and through the recirculation opening 253 all are controlled by the sliding plate 254, driven by the sliding-plate actuator 256, similar as shown in
According to still another example, the heating system may include an impinging plate 240 in which the sliding traps 255 of the sliding plate 254 are provided in several sliding trap sections, similar as those of the sliding plate 254 shown in the
Although certain products and methods constructed in accordance with the teachings of the invention have been described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all embodiments of the teachings of the invention fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents.
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