This application relates to apparatus and systems for containing and dispensing products and, more particularly, to stand-alone containers capable of housing and dispensing various products, such as canned foods.
Products are typically shipped to retailers in bulk by enclosing multiple individual product units in a container such as a carton or box. For example, canned soup may be shipped to a retailer in a box containing multiple cans. Then, a stock clerk typically removes the individual product units from the container and stacks them on a display unit, such as a shelf, thereby making the products available to consumers.
The process of removing products from shipping containers and stacking the products on a shelf can be quite time consuming. Specifically, the traditional package-ship-unpack-display model requires a stock clerk to obtain a package from the supplier, open the package, remove all of the product units from the open package, and stack each of the product units on a display unit. In the case of small, high volume products, such as canned foods, the amount of time required to neatly stock a display unit can become extensive, thereby significantly increasing a stores overall operating expenses.
Furthermore, products are often damaged during the stocking process. For example, the cutting blades used to open shipping containers during the stocking process have been known to unintentionally cut through product. Products that have been unintentionally cut during the stocking process may be more difficult to sell and, depending on the extent of the damage, may be unfit for sale.
Accordingly, those skilled in the art continue to seek alternatives to the traditional package-ship-unpack-display model in an effort to improve operating efficiency.
In one aspect, the disclosed product container and dispenser may include a housing having a plurality of walls that define an internal volume, a first wall of the housing defining an opening into the internal volume, and a partition structure positioned in the internal volume, the partition structure including a sealing wall aligned with the first wall and a partition wall connected to the sealing wall, wherein the opening is at least partially obstructed by the sealing wall.
In another aspect, the disclosed product container and dispenser may include a housing having a plurality of walls that define an internal volume, wherein a first wall of the housing defines an opening into the internal volume and includes two opposed lateral edges and two opposed longitudinal edges, and wherein the opening extends between the two opposed longitudinal edges and is positioned proximate one of the two opposed lateral edges, and a partition structure positioned in the internal volume, the partition structure including a sealing wall, a rear wall opposed from the sealing wall, and at least one partition wall extending between the sealing wall and the rear wall, the sealing wall including a pre-formed tear line that defines a first portion of the sealing wall and a second portion of the sealing wall, wherein the first portion of the sealing wall is connected to the first wall of the housing, and wherein the second portion of the sealing wall at least partially obstructs the opening.
In yet another aspect, disclosed is a method for assembling a product container and dispenser. The method may include the steps of (1) providing a container blank having a plurality of pre-formed fold lines that define at least four wall panels, at least one first end flap and at least one second end flap, wherein at least a first wall panel of the four wall panels defines an opening therein, (2) providing a partition structure having a sealing wall, a rear wall opposed from the sealing wall, and at least one partition wall extending between the sealing wall and the rear wall, (3) connecting the sealing wall of the partition structure to the first wall panel of the container blank, and (4) folding the container blank along the plurality of fold lines to form a three-dimensional body having an internal volume with the partition structure received in the internal volume.
Other aspects of the disclosed product container and dispenser and associated methods for assembling the same will become apparent from the following description, the accompanying drawings and the appended claims.
Referring to
As shown in
Upon deployment, such as when the product container and dispenser 10 is positioned on a store shelve, the opening 20 in the housing 12 may be unsealed, as shown in
Referring to
The opening 20 into the internal volume 16 of the housing 12 may be formed in the front wall 32 of the housing 12. In a first construction, the opening 20 may extend only partially across the front wall 32 of the housing 12. In a second construction, the opening 20 may extend laterally across the front wall 32 of the housing 12 from a first edge 42 (i.e., the edge 42 between the front wall 32 and the left side wall 36) of the housing 12 to a second edge 44 (i.e., the edge 44 between the front wall 32 and the right side wall 38) of the housing 12. In a third construction, the opening 20 may extend from the left side wall 36, across the front wall 32, and into the right side wall 38.
The opening 20 in the front wall 32 of the housing 12 may be positioned between the upper 46 and lower 48 lateral edges of the front wall 32. Therefore, the opening 20 may divide the front wall 32 into an upper portion 50 and a lower portion 52, both of which may function to retain the products 18 (
The height H1 of the opening 20 may be slightly greater than the height H2 (
Those skilled in the art will appreciate that products 18 (
In one optional implementation, the upper portion 50 of the front wall 32 of the housing 12 may define a flap 54 extending along, and partially covering, the opening 20 into the internal volume 16. The flap 54 may include a lateral edge 56, which may extend along the front wall 32 between the opposed longitudinal side edges 42, 44 of the front wall 32, and two opposed side edges 58, 60 that define the height H3 (
The flap 54 may pivot relative to the upper portion 50 of the front wall 32 along a pre-formed fold line 62. For example, the flap 54 may pivot relative to the upper portion 50 of the front wall 32 from a first position (
Additionally, the lower portion 52 of the front wall 32 of the housing 12 may define a second flap 64 extending along, and partially covering, the opening 20. The second flap 64 may include a lateral edge 66 and two opposed side edges 68, 70, and may pivot relative to the lower portion 52 of the front wall 32 along a pre-formed fold line 72. The opposed side edges 68, 70 of the second flap 56 may define the height H4 (
The flaps 54, 64 may function as extensions of the upper 50 and lower 52 portions, respectively, of the front wall 32. Therefore, the flaps 54, 64 may retain the products 18 (
While the flaps 54, 64 are shown as continuous flaps extending entirely across the front wall 32 of the housing 12, other configurations are also contemplated. For example, each flap 54, 64 may be comprised of multiple, independently pivoting flaps and/or may extend along only a portion of the opening 20.
The housing 12 may be formed from a container blank, such as the container blank 80 shown in
The container blank 80 may include the opening 20, cuts 84, 86 that define the side edges 58, 60 of the first flap 54, the pre-formed fold line 62 of the first flap 54, cuts 88, 90 that define the side edges 68, 70 of the second flap 64, the pre-formed fold line 72 of the second flap 64, lateral pre-formed fold lines 92, 94 and longitudinal pre-formed fold lines 96, 98, 100, 102. The periphery 82 and the preformed fold lines 92, 94, 96, 98, 100, 102 may define wall panels 104, 106, 108, 110, a sealing flap 112, first end flaps 114, 116, 118, 120 and second end flaps 122, 124, 126, 128. Specifically, wall panel 104 may be defined by the periphery 82 and fold lines 92, 94, 96, and may form the left side wall 36 of the assembled housing 12 (
Thus, the housing 12 may be formed by folding the blank 80 along the lateral 92, 94 and longitudinal 96, 98, 100, 102 fold lines, connecting the sealing flap 112 to wall panel 104, assembling the first end flaps 114, 116, 118, 120 to form the base wall 40 and assembling the second end flaps 122, 124, 126, 128 to form the upper wall 42. Prior to assembling and sealing the first 114, 116, 118, 120 and/or the second 122, 124, 126, 128 end flaps, the internal partition structure 14 and the products 18 may be placed in the internal volume 16 of the housing 12, as is described in greater detail below.
Referring to
The front wall 142 of the internal partition structure 14 may be opposed from the rear wall 144 and may include a height H5 and a width W that closely correspond to the height and width of the front wall 32 (
The lower portion 156 of the front wall 142 of the internal partition structure 14 may define an opening 158 therein, such as a thumb hole. The opening 158 may be positioned proximate the pre-formed tear line 152. Therefore, a user may grasp the lower portion 156 of the front wall 142, such as by inserting a finger through the opening 158, and may tear the lower portion 156 away from the upper portion 154 along the pre-formed tear line 152, thereby removing the lower portion 156 of the front wall 142 from the internal partition structure 12, as shown in
The upper portion 154 of the front wall 142 of the internal partition structure 14 may optionally include a pre-formed fold line 160 and cut lines 162, 164. As shown in
The partition walls 146, 148, 150 of the internal partition structure 14 may include front ends 172 connected to the front wall 142 and rear ends connected to the rear wall 144. The partition walls 146, 148, 150 may be laterally spaced to define the product chambers 22, 24, 26, 28 when the internal partition structure 14 is positioned in the housing 12, as shown in
As best shown in
In one implementation, the internal partition structure 14 may be formed from a blank, such as the blank 180 shown in
The blank 180 may include a plurality of longitudinal fold lines 184, 186, 188, 190, 192, 194 (dashed lines) and a plurality of cuts 196, 198, 200, 202 (solid lines). The periphery 182 of the blank 180, fold line 184 and cuts 196, 198 may define the front wall 142 of the internal partition structure 14. The periphery 182, fold lines 184, 186 and cuts 196, 198 may define partition wall 146 of the internal partition structure 14. The periphery 182 and fold lines 186, 188 may define a first sealing panel 204 of the internal partition structure 14. The periphery 182 and fold lines 188, 190 may define partition wall 148 of the internal partition structure 14. The periphery 182 and fold lines 190, 192 may define a second sealing panel 206 of the internal partition structure 14. The periphery 182, fold lines 192, 194 and cuts 200, 202 may define partition wall 150 of the internal partition structure 14. The periphery 182, fold line 194 and cuts 200, 202 may define the rear wall 144 of the internal partition structure 14.
Thus, the internal partition structure 14 may be formed by folding the blank 180 along longitudinal fold lines 184, 186, 188, 190, 192, 194 to form the front and rear walls 142, 144, the partition walls 146, 148, 150 and the sealing panels 204, 206, connecting the first sealing panel 204 to the rear wall 144, and connecting the second sealing panel 206 to the front wall 142, as shown in
Referring back to
In one variation, the product container and dispenser 10 may be assembled by positioning the internal partition structure 14 into the internal volume 16 of the housing 12 such that the internal partition structure 14 is not connected to the housing 12. Those skilled in the art will appreciate that the three-dimensional shape of the internal partition structure 14 may allow the internal partition structure 14 to stand upright in the internal volume 16 of housing 12, particularly, since the internal partition structure 14 is bounded by the walls 32, 34, 36, 38, 40, 42 of the housing 12.
In another variation, the product container and dispenser 10 may be assembled by partially assembling the housing 12 to define the internal volume 16 of the housing 12 (i.e., connecting the sealing flap 112 of the container blank 80 to the wall panel 104), applying an adhesive to the exterior surfaces of the front 142 and rear 144 walls of the internal partition structure 14 (only the upper portion 154 of the front wall 142), and inserting the internal partition structure 14 into the internal volume 16 of the partially-assembled housing 12 such that the exterior surface of the front wall 142 of the internal partition structure 14 is adhered to the interior surface of the front wall 32 of the housing 12 and the exterior surface of the rear wall 144 of the internal partition structure 14 is adhered to the interior surface of the rear wall 34 of the housing 12. Then, products 18 may be introduced into the product chambers 22, 24, 26, 28 (
In yet another variation, the internal partition structure 14 may be assembled and connected to the container blank 80 such that the product container and dispenser 10 is formed simply by assembling the container blank 80. Those skilled in the art will appreciate that the assembled internal partition structure 14 may be collapsed along the fold lines 184, 186, 188, 190, 192, 194 by pivoting the partition walls 146, 148, 150 relative to the front 142 and rear 144 walls to approximate the front 142 and rear 144 walls. Therefore, as an example, the collapsed internal partition structure 14 may be connected to the container blank 80 (
Referring to
As shown in
Accordingly, the disclosed product container and dispenser 10 may function as a sealed container for transporting products 18 and, when the opening 20 is formed in the housing 12, may also function as a dispenser for dispensing the products 18. The opening 20 in the housing 12 may be sealed by the internal partition structure 14, thereby avoiding the need for tearing of the housing 12 to form the opening 20, which may preserve the aesthetic visual appeal of the housing 12, particularly when the housing 12 is marked with advertising indicia. Optional flaps 54, 64 extending along the opening 20 may facilitate retention of the product 18 in the housing 12, but may also flex to avoid tearing the housing 12 as product 18 is removed from the housing 12 through the opening 20.
Although various aspects of the disclosed product container and dispenser have been shown and described, modifications may occur to those skilled in the art upon reading the specification. The present application includes such modifications and is limited only by the scope of the claims.
Number | Name | Date | Kind |
---|---|---|---|
4138052 | Torigian | Feb 1979 | A |
5020719 | Roth et al. | Jun 1991 | A |
7413101 | Smalley et al. | Aug 2008 | B2 |
7726515 | Sherman et al. | Jun 2010 | B2 |
7743944 | Ho Fung et al. | Jun 2010 | B2 |
7743972 | Fogle | Jun 2010 | B2 |
7762451 | Harrelson | Jul 2010 | B2 |
7806313 | Philips | Oct 2010 | B2 |
20060027639 | Rasmussen | Feb 2006 | A1 |
20060249529 | Smalley et al. | Nov 2006 | A1 |
Number | Date | Country | |
---|---|---|---|
20120080513 A1 | Apr 2012 | US |