1. Field of the Invention
The present invention relates to the field of retail packaging and displays and, more particularly, to a retail product holding and feeding mechanism into which an open tray containing a plurality of packaged products is installed, the product in the tray being delivered toward a shopper, while the tray remains stationary at the shelf location.
2. Description of Related Art
There are a number of types of product displays; however, one of the basic product displays consists of traditional shelves on which individual products are placed. This arrangement is found in most retail stores, including clothing stores and in particular, in grocery stores. Often, the products are arranged and loaded for bulk shipment into shrink wrapped, open shipper trays, (other types of bulk packed shipment cartons are used, but are not germain to the instant invention) that are currently sized, designed and packed considering only operational and pallet size parameters and using package counts (usually based on dozens in English countries).
a through 10f show various designs for shipping trays 400, as are commonly used in the marketplace for shipping products 50 in bulk. Each of these packs includes stacked product 50 that is arranged in rows and columns and each pack has a front edge that permits the product to be removed from the pack but at the same time restrains forward movement of the tray. This arrangement is equally applicable to cans stacked two-high (
The shipping trays are typically wrapped in plastic 55 to retain the products 50 during shipment.
Currently such trays are displayed mainly in two ways:
In both instances, no provision is made, nor can one be made without additional device(s) for the automatic front facing (or forwardly feeding) of the products toward shoppers for easy selection and removal of products while shopping.
This is a very time consuming task and requires manual labor in which a store stocker, after removing the tray shrink wrapping or similar covering, then individually removes the packaged products and places them on the store shelves. The product is arranged in rows and columns and stacked on top of one another. It also occurs, especially in warehouse or club type stores, that the trays are unwrapped and placed, wholly as is and with the products in place, upon the existing, ordinary store shelves for shoppers to individually select products therefrom that they wish to purchase. In both arrangements, the products have no integral way or mechanism of being automatically forwardly fed toward the front of the shelves for a more attractive “front-faced” appearance, or toward shoppers for their improved viewing and product selecting.
Another associated disadvantage of this arrangement is that the stocker must continuously and manually “front-face” the stock so that it remains neatly displayed and readily available for shoppers. This is a time consuming task, and if delayed, the shelves develop an unkempt appearance. Further, if this front-facing process is neglected, product packages often become located so far to the rear of the trays and/or shelves that they appear to be out-of-stock or are unreachable, thereby reducing potential sales thereof.
Spring loaded push members are known to the art, such as at cosmetic counters and in cosmetic displays. Where such pushers have been used, the individual products are removed from bulk shipment packaging and then loaded one at a time into individual feed rows, with each feed row having a spring loaded push member extending either upward from the floor thereof or outwardly from the sidewalls thereof.
The invention provides a system of retail store fixtures having downwardly mounted spring feeding pusher devices for pushing products toward the front of shelves. In one embodiment, the pusher devices extend downward from shelves and push products in open tray type of bulk product shipment containers on a lower shelf forward toward the consumer. In another embodiment, the pushers and product trays are in a self-contained module for placement on shelves.
Unlike conventional tray on shelf arrangements, the guiding and feeding mechanisms of the present invention are configured so that, while the tray remains stationary on the shelf the individual product units are advanced forward within the tray to a front faced and dispensing location near the front edge of the shelf. This reduces stocking complexity and the time involved in the stocking process, creates a continuously and automatically neat, front-faced products condition and makes finding and selection of products easier for shoppers.
When such system is installed at retail stores and integrated together into retail operations and handling, it reduces handling time, labor and hence costs and increases efficiencies and sales effectiveness for packaged consumer goods sold at retail stores. Individual package handling at retail, currently required to stock and arrange inventory of products on shelves for display and sale to shoppers, will be significantly reduced, thus significantly reducing shelf management and restocking time, labor and the associated costs in the supply chain and at retail.
a and 5b show two methods of affixing adjustable row dividers as may be used with the invention.
a and 6b are rear views of the pusher plates of the invention, showing two different sizes of plates.
a and 7c are perspective and side views, respectively, showing attachment of an add-on plate to the pusher of the invention.
b is a front view of the pusher shown in
a and 9b are perspective views of the embodiment of
a to 10f show prior art shipper trays in various configurations.
a to 11d show various arrangements of store fixtures on which the invention may be used.
The system of the invention may be used on level shelving, as shown in
The downward angle of shelves 553 not only assists viewing and selection of products on upper shelves, but, when used throughout the assembly, it assists the feeding action aided by gravity, which makes it possible to use less powerful springs, which further makes it easier for shoppers to remove and even replace products from/to the trays.
More specifically, the feed mechanism 330 includes a bias member 340 that is associated with the platform 320 and is coupled to a pusher plate 350. For example, the biased feed mechanism can be in the form of a spring assisted pusher plate module that includes the pusher plate 350. The bottom surface 324 is tracked, slotted or channeled along a linear support 325 to accept installation and movement of the spring assisted pusher plate module across the support. For example, the tracks can be in the form of slots and ribs; can be “I” shaped or “H” shaped; or can be “T” shaped or “L” shaped; or any similar cross-section that creates a channeling matrix. The bias member 340 can be in the form of a coil spring (variously referred to as coiled, flat, band or negator constant force spring) that has a one end 342 fixedly attached to the platform 320 and another end is coupled to the pusher plate 350 such that in a rest position, the biasing force of the spring applies a force to the pusher plate 350 and drives the pusher plate 350 to a front edge 321 of the platform 320. Other bias force mechanisms are possible within the teachings of the invention, such as other kinds of springs, elastic cords, etc.
The feed mechanism 330 is inverted, such that it extends downwardly from the underside of a shelf (support) member above, and is thus included in the ceiling of a separate support member, as opposed to the floor or sidewalls of the displaying support member. Thus, the pusher plate 350 extends downwardly from the bottom surface 324 of an upper platform toward the top surface of the underlying platform 320 and is designed to engage product as described below.
Each platform 320 can include a number of adjustable dividers 380. In particular, the top surface of platform 320 receives a plurality of position adjustable row dividers 380 to organize and separate a plurality of trays 400. These dividers 380 are inserted into guide channels formed in the platform which permit transverse (side-to-side) movement and positioning of the dividers 380 along the top surface of platform 320. This permits different sized (e.g., different widths) trays 400 to be loaded into the dispenser 300. The dividers 380 divide and separate one product tray from another product tray.
a and 5b show two alternate embodiments of the row dividers 380. In both figures, the rear lip 510 of the row divider 380 clips around the rear 411 of the shelf 320. The embodiments of
As shown in
Referring to
As shown in
To prevent the pusher 350 from ejecting the individual product packages 50 out of the tray 400 and onto the floor, the tray should have a front wall extending upwardly, preferably a distance equal to approximately one-half to two-thirds of the height of one product package therein. If the products 50 are of the kind which nest or stack into each other, for example canned goods where the bottom of a can fits within an upper lip of a can below it, the lower level packages will keep the upper-level packages from sliding out the front of the tray if the invention is used on an inclined shelf as shown in
The benefits of such would be:
As shown in
Referring back to
As shown in
Both front and rear end walls 414 are preferably sized to satisfy the following specifications: high enough to prevent product units from inadvertently jumping the end wall; low enough to conveniently expose the tops of the bottom rows of products for shoppers; and low enough to clear the bottom edge of the pusher plate such that the biasing force applied by the pusher plate acts only upon all stacks, rows and columns of products, but not upon the tray tray.
More specifically, as can be seen in
Since the pusher plate 350 is initially closer to the stop wall 321, the insertion of the filed tray 400 causes the pusher plate 350 to be driven rearward under the applied force of the filled tray 400. In the fully inserted position of the tray 400, the pusher plate 350 clears the top of the tray rear end wall 414 and applies a forward force to the product and as product is removed from the front of the tray 400 and in particular, when one column of product is removed, the spring biasing force of the feed mechanism causes the columns and rows of the product to advance forward. As more and more columns and rows of product are removed, the remaining product is continually advanced forward toward the stop wall 321. While the product feeds forward, the tray 410 remains stationary.
It will be appreciated that, since the product units 50 are being advanced forward by the biasing force of the spring loaded pusher plate rather than rolling or by other gravitational force, the product displayed and dispensed in this embodiment is not limited to being cans which roll but can also be in the form of variously shaped packages.
As shown in
The vertical spacing of the shelves and the vertical height and spacing of the pusher plates and pusher modules must be such that the bottommost edges of the pusher 51 plates, after assembly and installation of the trays will clear the topmost edge 52 of the lip of the tray rear wall 414 and push directly against only the product packages 50. Similarly, the side edges 54 of the pushers 350 need to clear the side edges 53 of the tray rear wall 414.
a-7c show how the height and width of the pusher may be varied within the teachings of the invention. Such feature may be accomplished by a number of methods. In the design shown in
As can be seen in these drawings, the support platform 320 of the invention can be equipped with hooks 590 to hang the support platform from a standard shelf track. A transparent cover 591 may be provided, so that shelf labels can be affixed to the front of the support platform if desired.
In some instances and with some tray designs, it will be desirable and possible to restock a new filled tray before the old tray is empty, thus making it easier to avoid out-of-stocks while a particular facing is waiting to be refilled. The system of the invention can also be used with a First-in-First-Out (FIFO) stocking method. FIFO is most important for date coded products which have freshness expiration dates.
Often grocery shelves 320 are 18″ to 24″ deep (front to rear) but many Bulk Packed SKU trays 410 will be shorter than that, often in the 12″ range, and the individual product packages 50 therein will be significantly smaller even than that. If you load such a shorter tray 410 into a deeper shelf, as illustrated on the uppermost shelf 600 of
Note that this will only work when the bulk shipper trays are shorter than the store shelf depth by at least (or more than) the front to back dimension of one row of products therein, plus an additional amount for the pusher. Also, sufficient space will have to be allowed between shelves to allow a shopper to insert their entire hand down into the tray to fish out the bottom layer products.
The system will also work with a second embodiment, shown in
b show a perspective view of a single enclosed housing module 500 with a single feed mechanism. A single spring-biased pusher plate 350 is disposed within the housing 500 and advances the product 50 forward into the open area 540 from which a consumer may select the product. The tray is held within the enclosure by stop wall 541, which serves the same function as the stop wall 321 in the shelf embodiment. Similarly, the side walls of the enclosure serve the same function as the row dividers 380 of the shelf embodiment. As with the previous embodiment, the pusher plate 350 is disposed extending downward from track 325 and is spring-biased to the front of the module 500.
The module 500 may also have a surface 570 for indicia, such as advertising, product information, promotional information, etc. The modules 500 can sit on plain platforms or countertops or could contain a mounting detail for wall hanging. As with the other embodiments, the tray 410 is intended to remain in place within the module 500 during use.
It will be appreciated that all of the trays disclosed herein can be manufactured from 100% recycled/recyclable stock and/or cellulosic based resins (non-petroleum).
The following additional features are realized in the dispensers and trays according to the present invention: (1) orientation during packing of individual product packages inside the SKU cartons according to how they will feed and be automatically front faced for viewing by shoppers; (2) tearable, perforated panels in tray cartons which, when removed, create openings through which individual product packages feed forwardly within and in a manner according to the dispensers of the present invention; (3) appropriately located printed or labeled panels on the trays, which when displayed at retail in the display(s) of this system, inform shoppers in a dedicated way, each tray to its specific dispenser, of product identity and other information required to locate specific product types and make an informed selection/purchase decision; and (4) across entire brands, types and/or categories of products (all canned pet food for example) a matrix plurality of tray carton accepting display devices which automatically feed & front face product packages for viewing by shoppers, are stocked and restocked with product inventory in the store aisles by the insertion of an entire bulk tray without handling of individual product packages.
The main improvement and benefit of these designs, in either embodiment, is that an entire bulk shipper carton or tray, pre-packed with products from the point of manufacture and/or distribution can be loaded by a stocker in a single motion onto either an existing store shelf, or a custom designed shelf, both of which then have an integral means of both attractively displaying and presenting the products for purchase by automatically front facing or forwardly feeding the individual product packages toward the shoppers, while the bulk shipper tray/carton remains within the display housing. This will simultaneously improve the shopping experience for shoppers and greatly reduce stocking time for retailers, a combination which does not currently exist.
Accordingly, it is to be understood that the embodiments of the invention herein described are merely illustrative of the application of the principles of the invention. Reference herein to details of the illustrated embodiments is not intended to limit the scope of the claims, which themselves recite those features regarded as essential to the invention.
This application is a continuation-in part of U.S. patent application Ser. No. 12/391,797, filed Feb. 24, 2009, entitled “PRODUCT DISPENSER ASSEMBLY AND CARTRIDGE FOR HOLDING PRODUCT”, which claimed the benefit under 35 USC §119(e) of Provisional Application No. 61/031,090, filed Feb. 25, 2008, entitled “PRODUCT DISPENSER AND CARTRIDGE FOR HOLDING PRODUCT”. The aforementioned applications are hereby incorporated herein by reference.
Number | Date | Country | |
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61031090 | Feb 2008 | US |
Number | Date | Country | |
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Parent | 12391797 | Feb 2009 | US |
Child | 12504179 | US |