This application relates to the dispensing of products from packaging containers and, more particularly, to product dispensers configured to cooperate with packaging containers to dispense products.
Products are typically shipped to retailers in bulk by enclosing multiple individual product units in a container, such as a carton or box. For example, canned foods may be shipped to a retailer in a box containing twenty-four individual cans. Then, it is typically the retailer's obligation to remove the individual product units from the container and present them (e.g., on a shelf) to consumers.
Alternatives to the traditional package-ship-unpack-display model have been developed in an effort to improve operating efficiency. For example, U.S. Pat. No. 7,922,437 (issued on Apr. 12, 2011) discloses a product dispensing system that includes a dispenser having a support structure, a product display area and an opening tool. The dispenser may be positioned on a retailer's shelf and loaded with product simply by placing a container comprising multiple units of product onto the support structure of the dispenser. As the container is being placed onto the support structure, the opening tool of the dispenser opens the container in such a manner that products rolls from the container and down to the product display area of the dispenser under the force of gravity.
Unfortunately, many products are not configured to roll, let alone configured to roll in a generally straight line. Therefore, despite the availability of various product dispensing systems, many products are still manually dispensed using the traditional package-ship-unpack-display model.
Accordingly, those skilled in the art continue with research and development efforts in the field of product dispensing systems.
In one embodiment, the disclosed product dispensing system may include (1) a dispenser having a housing that defines an internal volume and a product display area, and a support deck received in the internal volume, the support deck including a front end and a rear end, wherein the front end extends toward the product display area, and wherein the rear end is elevated relative to the front end, (2) a container received in the internal volume and supported on the support deck, the container defining an access opening, wherein the support deck directs the container toward the front end such that the access opening is aligned with the product display area, and (3) a plurality of products initially housed in the container.
In another embodiment, the disclosed method for dispensing products may include the steps of (1) providing a plurality of containers, each container housing a plurality of products and defining an access opening, (2) stacking the containers in a dispenser, wherein the dispenser includes a product display area and a support deck, the support deck having a front end and a rear end, wherein the front end extends toward the product display area, and wherein the rear end is elevated relative to the front end, and (3) moving a lower-most container of the plurality of containers onto the support deck, wherein the support deck directs the access opening of the lower-most container to the product display area.
Other embodiments of the disclosed product dispensing system and method will become apparent from the following detailed description, the accompanying drawings and the appended claims.
Referring to
The containers 14 may be any containers capable of housing products 16 and being housed within the dispenser 12. For example, the containers 14 may be paperboard cartons, corrugated boxes or the like.
Referring to
At least one major surface of the container 14 may be marked with indicia 32, such as printed text and/or graphics. For example, the front wall 18 of the container 14 may be marked with indicia 32 indicative of the products 16 housed within the internal volume 30 of the container 14.
Referring to
In one expression, the access opening 34 may be pre-formed in the container 14. Optionally, a peelable label or the like (not shown) may be applied to the container 14 over the pre-formed access opening 34. Therefore, the access opening 34 may be revealed by peeling away the optional peelable label from the container 14 prior to loading the container 14 into the dispenser 12.
In another expression, the access opening 34 may be defined by pre-formed weakening features 36, such as perforations or zipper strips, formed in the walls 18, 22, 24, 28 of the container 14, as shown in
As shown in
Various products 16 may be housed in the containers 14 and dispensed by the dispenser 12. Since the products 16 will be dispensed directly from the containers 14 and, therefore, will not roll though the dispenser as in prior art product dispensing systems, the products need not be capable or rolling. For example, the products 16 may be cups (e.g., yogurt cups), cans (e.g., canned food), jars (e.g., jarred sauce), bottles (e.g., bottled soft drinks), wrapped or bagged packages (e.g., individual snack packs).
The products 16 may be arranged in rows within the container 14. For example, the products 16 may be arranged in two side-by-side rows, as shown in
While the product dispensing system 10 is shown in
Referring to
Referring to
The side walls 56, 58, the front wall 60 and the rear wall 62 may define an internal volume 68 of the housing 50. The internal volume 68 may be sized and shaped to receive a plurality of containers 14 (e.g., four containers 14) in a stacked and slightly angled configuration, as shown in
The upper portion 70 of the housing 50 may define a container loading opening 72 that may open to the internal volume 68 of the housing 50. For example, the container loading opening 72 may be defined by the upper portions 70 of the side walls 56, 58, the front wall 60 and the rear wall 62. Therefore, containers 14 may be loaded into the internal volume 68 of the housing 50 by way of the container loading opening 72.
The lower portion 66 of the housing 50 may define a container dispensing opening 74 that opens to the internal volume 68 of the housing 50 proximate the product display area 54. For example, the container dispensing opening 74 may be defined by the lower portions 66 of the front wall 60 and the side walls 56, 58. Therefore, a container 14, or at least a portion of a container 14, may move from the internal volume 68 of the housing 50 to the product display area 54 by way of the container dispensing opening 74, as shown in
Still referring to
The support deck 52 may be inclined from the front end 76 to the rear end 80 (i.e., the rear end 80 may be elevated relative to the front end 76). Therefore, containers 14 supported on the support deck 52 may be urged downward toward the front end 76 of the support deck 52 under the force of gravity.
The support deck 52 may be constructed from a relatively low friction material, thereby allowing containers 14 to slide along the support deck 52 down toward the front end 76 of the support deck 52. For example, the support deck 52 may be constructed from a polymeric material, such as polycarbonate, or a metal, such as polished steel.
A stop 84 may be positioned proximate the front end 76 of the support deck 52 to prevent containers 14 from moving beyond the front end 76 of the support deck 52. For example, the stop 84 may laterally extend between the side walls 56, 58 of the housing 50 proximate the lower portion 66 of the housing 50. Therefore, the stop 84 may retain containers 14 proximate the product display area 54 of the housing 50.
While the dispenser 12 is shown in the drawings with a product display area 54 that protrudes longitudinally forward relative to the front wall 60 of the housing 50, various other configurations of the product display area 54 are also contemplated. For example, in one variation, the stop 84 may be generally vertically aligned with the front wall 60 of the housing 50 such that the product display area 54 is housed substantially within the internal volume 68 of the housing 50.
Furthermore, while the dispenser 12 is shown in the drawings with only one product display area 54, dispensers with multiple product display areas are also contemplated. For example, the lower-most container 14′ may be directed to the lower-most product display area 54 and the container 14 immediately above the lower-most container 14′ may be directed to a second product display area (not shown). While not shown in the drawings, product display areas configured to receive two or more containers 14 are also contemplated.
Referring back to
If necessary, an access opening 34 (
When the containers 14 are loaded into the internal volume 68 of the housing 50, the lower-most container 14′ may be supported on the support deck 52. Gravity may urge the lower-most container 14′ toward the front end 76 of the support deck 52. Therefore, the lower-most container 14′ (or at least the front end of the lower-most container 14′) may pass through the container dispensing opening 74 to the product display area 54. The other containers 14 within the dispenser 12 may be retained within the internal volume 68 of the housing 50 by the front wall 60.
Accordingly, the dispenser 12 may dispense the containers 14 to the product display area 54 such that products 16 may be retrieved from the containers 14 by way of the access openings 34 (
Once all products 16 have been removed from the lower-most container 14′, the lower-most container 14′ may be removed from the dispenser 12. For example, the lower-most container 14′ may be removed from the dispenser 12 by pulling the container 14′ through the container dispensing opening 74. With the lower-most container 14′ removed, the next container 14″ (
Referring to
The containers 104 may be similar to the containers discussed above, and may include an access opening 108 (
Each container 104 may optionally include one or more ventilation openings 110. The ventilation openings 110 in the containers 104 may be configured to align with corresponding ventilation openings 112 in the dispenser 102. The ventilation openings 110, 112 may encourage air flow within the containers 104, which may be particularly advantageous when the containers 104 house products 106, such as yogurt cups, that require refrigeration.
The dispenser 102 may include a housing 114 and a support deck 116. The housing 114 may be sized and shaped to receive the containers 104, and may define a product display area 118. The support deck 116 may be received within the housing 114, and may direct the containers 104 and associated products 106 toward the product display area 118. Therefore, containers 104 may be loaded into the dispenser 102 and consumers may retrieve products 106 from the containers 104 by way of the product display area 118.
The housing 114 of the dispenser 12 may include a first (e.g., left) side wall 120, a second (e.g., right) side wall 122, a front wall 124 and a rear wall 126. The left side wall 120 may be laterally spaced from the right side wall 122, and may be generally parallel with the right side wall 122. The front wall 124 may be longitudinally spaced from the rear wall 126, and may be generally parallel with the rear wall 126. The side walls 120, 122, the front wall 124 and the rear wall 126 may define an internal volume 128 of the housing 114.
Referring to
Rear shelf members 152 may be connected to the rear wall 126, and may protrude inward from the rear wall 126 (i.e., toward the front wall 124). While multiple rear shelf members 152 are shown, a single shelf member, like the front shelf member 150, may be used without departing from the scope of the present disclosure.
The front and rear shelf members 150, 152 may be position in the upper portion 154 of the housing 114 to support a plurality of containers 104 (e.g., three containers 104) in a generally horizontal configuration, as best shown in
The upper portion 154 of the housing 114 may define a container loading opening 156 that may open to the internal volume 128 of the housing 114. For example, the container loading opening 156 may be defined by the upper-most ends of the side walls 120, 122, the front wall 124 and the rear wall 126. Therefore, containers 104 may be loaded onto the shelf members 150, 152 by way of the container loading opening 156, such as by vertically lowering the containers 104 onto the shelf members 150, 152 through the container loading opening 156.
Still referring to
Optionally, the front wall 124 may be biased to the closed configuration shown in
Thus, containers 104 may be loaded onto the shelf members 150, 152 of the dispenser 102 by first moving the front wall 124 to the open configuration (
Referring to
Optionally, a biasing member 162, such as a spring-loaded finger, may be positioned over the container displacement opening 160 to resist movement of containers 104 through the container displacement opening 160, thereby retaining containers 104 within the internal volume 128 of the housing 114. Therefore, the force (arrow A in
Referring to
Referring to
Various alternatives to the engagement opening 164 are also contemplated. For example, the force (arrow A) required to urge the container 104′ through the container displacement opening 160 (
Referring back to
The support deck 116 of the dispenser 102 may be received in the internal volume 128 of the housing 114. As best shown in
The support deck 116 may be inclined from the front end 134 to the rear end 138 (i.e., the rear end 138 may be elevated relative to the front end 134). Therefore, containers 104 supported on the support deck 116 may be urged downward toward the front end 134 of the support deck 116 under the force of gravity.
A stop 140 may be positioned proximate the front end 134 of the support deck 116 to prevent containers 104 from moving beyond the front end 134 of the support deck 116. For example, the stop 140 may laterally extend between the side walls 120, 122 of the housing 114. Therefore, the stop 140 may retain containers 104 proximate the product display area 118 of the housing 114.
The product dispensing system 100 may be assembled by loading a plurality of containers 104 into the internal volume 128 of the dispenser 102 and onto the shelf members 150, 152 (
With the containers 104 loaded onto the shelf members 150, 152, a force (arrow A in
Thus, the dispenser 102 may dispense the containers 104 to the product display area 118 such that products 106 may be retrieved from the containers 104 by way of the access openings 108 in the containers 104 when the containers 104 are dispensed to the product display area 118.
Accordingly, the disclosed product dispensing systems and methods may dispense containers to a product display area, thereby allowing consumers to retrieve products directly from the containers. As such, the disclosed product dispensing systems and methods may be used to dispense products that may not be compatible with product dispensing systems that require products to roll.
Although various embodiments of the disclosed product dispensing system and method have been shown and described, modifications may occur to those skilled in the art upon reading the specification. The present application includes such modifications and is limited only by the scope of the claims.