Production flow tree cap

Information

  • Patent Grant
  • 6810954
  • Patent Number
    6,810,954
  • Date Filed
    Friday, January 31, 2003
    21 years ago
  • Date Issued
    Tuesday, November 2, 2004
    19 years ago
Abstract
A christmas tree to control the production from a subsea oil or gas well is disclosed. The christmas tree design including a tree body having a first flow port and a tree cap; a tubing hanger landed within the tree body; an actuation mandrel landed within the tree body, the actuation mandrel having a flow port; and a flow diverter disposed within the tree cap to divert flow through the flow port. The christmas tree arrangement allows for dual barriers within the tree cap without placing or retrieving any plugs from within the tubing hanger, thereby reducing the number of downhole trips required to complete and/or service the subsea well.
Description




FIELD OF THE INVENTION




This invention relates generally to subsea oil and gas production methods and apparatus and, more particularly, to a split tree cap christmas tree.




BACKGROUND OF THE INVENTION




The proliferation of rules and regulations for producing and transporting oil, gas, and other products over the years has led to many advances in well equipment and methodology. One object of particular concern in drilling, completion, and workover operations of a subsea well is that at all times there be at least two barriers between the production fluids and the local environment. The standard use of a double barrier prevents contamination in the event of a failure of the first barrier, whether that barrier is a seal, a valve, or some other apparatus.




In a typical well completion with a horizontal tree, it is conventional practice to complete the subsea well with a tubing hanger having a production tubing string suspended therefrom. The tubing hanger and the associated production tubing are run into a subsea horizontal tree on a running assembly usually comprising a tubing hanger running tool and a riser until the tubing hanger is landed and sealed in the horizontal tree. Typically the production tubing includes a downhole safety valve to shut-in production, if necessary. The wellhead carries a blowout preventer (BOP) stack which is connected to a marine riser through which the tubing hanger is run. Often the horizontal tree contains a plug or tree cap that provides a first barrier to production fluids above the tubing hanger and the production tubing in the horizontal christmas tree. A second barrier to the environment is typically provided by a second plug located within the production tubing hanger when the tubing hanger is run or retrieved.




As the well nears completion, or (in a completed well) when a workover or other well service operation is necessary, it is conventional practice to install or retrieve the plug in the tubing hanger to ensure a dual barrier to the ambient environment at all times. The installation of a plug in the tubing hanger becomes necessary, for example, when an operator needs to remove the BOP. However, the setting and/or retrieving of the plug in the tubing hanger requires a separate trip—usually by wireline. Because well drilling and completion operations are very expensive and often based on per hour rig charges, it is desirable to complete and/or service wells with as few downhole trips as possible to reduce rig time. It would be desirable and cost efficient to find a system that would allow well completion and servicing options without setting and retrieving the tubing hanger plug.




SUMMARY OF THE INVENTION




There is disclosed a christmas tree to control the production from a subsea oil or gas well. In one embodiment the system includes a tree body having a first flow port and a tree cap; a tubing hanger landed within the tree body; an actuation mandrel landed within the tree body, the actuation mandrel having a flow port; and a flow diverter disposed within the tree cap to divert flow through the flow port. The system may further include a backup flow diverter disposed within the tree cap, the flow diverters including plugs. In some embodiments the plugs are set by wireline.




In one embodiment of the christmas tree the first flow port is a production flow port. This first flow port may be a radial bore extending through the tree body.




In one embodiment the christmas tree includes a second flow port. This second flow port may be an annulus flow port. The annulus flow port may include a first partial bore, a second partial bore, and a channel extending therebetween. The channel may extend substantially longitudinally along the tree body. In one embodiment the first and second partial bores are arranged opposite one another.




In one embodiment the christmas tree further includes an integral production valve. In another embodiment the christmas tree includes a first countersunk area receptive of a production valve assembly.




In one embodiment the christmas tree further includes a second countersunk area receptive of an annulus flow assembly. The annulus flow assembly may attach to external fluid circulation lines. The external fluid circulation lines may include choke or kill lines.




In one embodiment the christmas tree further includes a third flow port. The third flow port provides fluid communication to a downhole safety valve. The third flow port may be receptive of a hydraulic penetrator to establish fluid communication to the downhole safety valve.




In one embodiment the christmas tree further includes a fourth flow port. The fourth flow port may provide for chemical injection into the well.




There is also disclosed a method of controlling production from a subsea oil or gas well, the method including the steps of: installing a side valve tree onto a wellhead, the side valve tree including a tree cap; running a tubing hanger into the wellbore; landing the tubing hanger in the tree body; installing an actuation mandrel with a plurality of plugs set therein; wherein the plurality of plugs are disposed within the tree cap and there are no plugs set in the tubing hanger.




The step of installing a side valve tree onto a wellhead may further include providing a tree bore protector.




According to the disclosed method the tubing hanger may include a production tubing suspended therefrom. The tubing hanger may include an orientation key mating with an orientation sleeve. Therefore, the method may further include the step of orienting the tubing hanger within the tree body.




In one embodiment the method may include the step of locking the tubing hanger within the tree body.




In one embodiment the step of installing an actuation mandrel with a plurality of plugs set therein includes orienting the actuation mandrel. The actuation mandrel may include a plurality of reduced-diameter shoulders and pack-off seals.




In one embodiment the step of installing an actuation mandrel with a plurality of plugs set therein further comprises landing the shoulders and seals within the tree body.




There is also disclosed a method of servicing a subsea oil or gas well with a side-valve christmas tree including the steps of: running an actuation mandrel retrieval tool into the christmas tree; engaging the actuation mandrel retrieval tool with the actuation mandrel; retrieving the actuation mandrel; and retrieving a tubing hanger; wherein there is no step of retrieving any plugs from within the tubing hanger.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and other features and aspects of the invention will become further apparent upon reading the following detailed description and upon reference to the drawings in which





FIG. 1A

depicts a split tree cap christmas tree design in accordance with one aspect of the invention.





FIG. 1B

depicts a detail of the split tree cap christmas tree design of FIG.


1


A.





FIG. 1C

depicts a split tree cap christmas tree design in accordance with another aspect of the invention.





FIG. 1D

depicts a split tree cap christmas tree design according to

FIG. 1C

in the run-in position.





FIG. 2

depicts a split tree cap christmas tree in diagramatic form.





FIG. 3

is a schematic drawing of the christmas tree design of FIG.


1


.





FIG. 4

diagrammatically depicts a split tree cap christmas tree with a tree bore protector installed.





FIGS. 5A and 5B

diagrammatically depict a split tree cap christmas tree during the installation of a tubing hanger.





FIG. 6

depicts a split tree cap christmas tree during installation of a tubing hanger with alternate locked and unlocked positions indicated.





FIGS. 7A and 7B

diagrammatically depict a split tree cap christmas tree with a tubing hanger installed, landed and locked.





FIGS. 8A and 8B

diagrammatically depict a split tree cap christmas tree with a tubing hanger installed, landed and locked during retrieval of the tubing hanger running tool.





FIG. 9

diagrammatically depicts a split tree cap christmas tree with a tubing hanger installed and without running tools.





FIGS. 10A and 10B

diagrammatically depict a split tree cap christmas tree during the installation of a split tree cap and plugs.





FIGS. 11A and 11B

diagrammatically depict a split tree cap christmas tree with a split tree cap installed, landed and locked.





FIGS. 12A and 12B

diagrammatically depict a split tree cap christmas tree with a split tree cap installed, landed and locked during retrieval of a tree cap running tool.





FIG. 13

diagrammatically depicts an embodiment of the split tree cap christmas tree with the tubing hanger and split tree cap installed.











While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.




DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS




Illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, that will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.




Turning now to the Figures, and in particular

FIGS. 1A-D

and


2


, a split tree cap christmas tree design in accordance with one embodiment of the invention is disclosed christmas tree system


2


includes a generally cylindrical side valve tree body


4


. Side valve tree body


4


defines an internal throughbore


6


extending longitudinally therethrough. The upper end of side valve tree body


4


contains a radial profile


8


adapted to engage an external connector. Profile


8


is intended to allow the connection of the christmas tree body


4


to other subsea equipment such as running tools, blowout preventers, and intervention packages by way of example. Other means of connection known in the art are easily applicable to connect the side valve tree body


4


to other equipment as needed.




Also located at the upper end of side valve tree body


4


is a radial internal running profile


10


. Profile


10


provides a means to connect the side valve tree body


4


to a tree running tool. In addition, profile


10


is adapted to receive a lock down ring


92


, retained by an associated lock down sleeve


93


, as discussed below.




The lower end of side valve tree body


4


is adapted for installation on a wellhead


100


. Tree body


4


may be adapted for installation on any standard size wellhead typically known in the art, for example an 18¾ inch wellhead. A connector secures the side valve tree body


4


to the wellhead


100


and resists the separation forces resulting from the pressure developed in a live well. A seal


102


disposed between the wellhead


100


and the side valve tree body


4


, typically a gasket seal such as an AX gasket, prevents the passage of hydrocarbons to the environment at this connection.




A flow port


12


constitutes a first bore through side valve tree body


4


. In the embodiment of

FIGS. 1C and 1D

, side valve tree body


4


includes an integral valve


104


. Production flow port


12


is cut radially through side valve tree body


4


. In the embodiment of

FIGS. 1A

,


1


B, and


2


, the side valve tree body


4


contains a countersunk area


14


circumscribing the flow port


12


to facilitate attachment of a production valve assembly


110


, as shown schematically in FIG.


3


. The production valve assembly


110


(or in the embodiments of

FIGS. 1C and 1D

, integral production valve


104


) is generally controlled hydraulically, e.g. from the surface through a control module, to regulate or stop the flow of hydrocarbons from the well. Hydraulic control lines


112


and


114


are indicated in FIG.


3


. Electronically controlled valves are an option to hydraulically controlled valves. The valve assembly


110


generally contains at least one valve, however, two are common as indicated in

FIG. 3

by production master valve


116


(PMV) and production wing valve


118


(PWV).




In the embodiment shown in

FIGS. 1A

,


1


B and


2


, a flanged connection fixes the valve assembly


110


to the side valve tree body


4


. The countersunk area


14


may contain studs to facilitate the attachment of the first valve


116


or the valve assembly


110


by bolting. In other embodiments—such as those shown in FIGS.


1


C and


1


D—one of the valves or the entire valve assembly may be integral to side valve tree body


4


.




At least one seal


16


is disposed between the side valve tree body


4


and the valve assembly


110


in the area of the flow port


12


. Seal


16


may be located within a groove


18


, and may be an o-ring or other resilient-type seal. Other embodiments may include metal-to-metal seals, or other seals known in the art. Redundant seals may also be disposed between the flow port


12


and the side valve tree body


4


.





FIGS. 1A and 1B

also show a tubing annulus flow port


20


disposed within the wall of side valve tree body


4


. Similar ports may be included in the side valve tree body


4


shown in

FIGS. 1C and 1D

, although they are not shown. Tubing annulus flow port


20


enters the external wall of the tree body


4


at a suitable location to avoid the body of a connector, when such a connector is installed. In one embodiment, flow port


20


enters the throughbore


6


above the uppermost barrier, annulus mandrel


74


in the embodiment shown as

FIGS. 1A

,


1


B and


2


. This arrangement provides advantages over prior christmas trees in at least certain well killing situations; however, in other embodiments the annulus flow port


20


enters the throughbore


6


at other locations relative to the internal barriers. The annulus flow port


20


may comprise a first partial bore


21


, a second partial bore


23


, and a channel


25


extending therebetween. Channel


25


extends substantially longitudinally along the tree body


4


.




A tubing annulus flow assembly


120


, shown schematically in

FIG. 3

, contains external piping


122


and at least one valve. Three annulus valves are shown in

FIG. 3

, annulus master valve


124


(AMV), annulus wing valve


126


(AWV), and annulus circulation valve


128


(ACV). The annulus valves


124


,


126


,


128


in tubing annulus flow assembly


120


are generally controlled hydraulically, e.g. from the surface through a control module. Hydraulic control lines


125


and


127


are indicated in FIG.


3


. Electronically controlled valves are an option to hydraulically controlled valves.




In the embodiment shown in

FIGS. 1A-1D

and


2


, a countersunk area


22


is provided to facilitate a flanged connection between annulus flow assembly


120


and the side valve tree body


4


at the external entry of tubing annulus flow port


20


, however, other connectors known in the art may be used. At least one seal


24


is disposed in a groove


26


between the side valve tree body


4


and the tubing annulus flow assembly


120


to prevent the flow of hydrocarbons to the environment at this connection. Similar to the production porting, other types and numbers of seals may be provided.




In an alternate embodiment, the tubing annulus flow assembly


120


may attach to external fluid circulation lines, such as choke and kill lines, instead of reentering the tree body


4


.





FIG. 2

depicts a tubing annulus access port


30


. Port


30


passes through tree body


4


from the through bore


6


below the tubing hanger


42


, which when the tree


4


is completed forms an annular space or tubing annulus between the production tubing


50


and the production casing


101


. As can be seen in

FIG. 3

, tubing annulus flow assembly


120


provides a means of fluid communication between the tubing-by-casing annulus and the throughbore


6


above the tubing hanger


42


. Annulus valves


124


,


126


, and


128


provide one apparatus for controlling flow from the tubing annulus. In addition, crossover valve


130


and associated piping


132


provide a means for controlling flow between the tubing annulus and the production line. An electrical penetrator


120


as shown in

FIGS. 1C and 1D

may enable the access to the tubing annulus. Although the embodiments shown provide a well-designed apparatus for controlling flows during circulation, bullheading, injections, and other operations as may be required, those skilled in the art will appreciate that various other arrangements of valves and piping can be provided to achieve the same functions.




Additional ports or bores through the side valve tree body


4


may be included as required for hydraulic and/or electrical connections downhole. For example, in the embodiment of

FIG. 1A

,


1


C, and


1


D, a port


32


allows a hydraulic penetrator


140


(as shown in

FIGS. 1C

,


1


D, and


2


) to establish fluid communication to the hydraulic control line


53


for the downhole safety valve


48


(as shown in FIG.


3


). In other embodiments, additional ports may be included for chemical injection lines, additional hydraulic and/or electric connections downhole, or various other purposes as required by a specific service.




Referring now to

FIG. 4

, the side valve tree body


4


is shown during installation with a tree bore protector


34


installed in the tree. Tree bore protector


34


contains seal


36


that seals between the bore protector and the wellhead


100


. The bore protector


34


also contains a seal assembly


38


that provides a seal between the bore protector and the throughbore


6


above the production flow port


12


. Tree running tool


40


is shown connected to the internal running profile


10


of tree body


4


, and provides the mechanism to lock and unlock the tree bore protector


34


.





FIGS. 1D

,


5


A,


5


B, and


6


show the tubing hanger


42


and associated components being run into the tree body


4


on a tubing hanger running tool


44


.

FIG. 6

shows the tubing hanger


42


landed in the tree body


4


, in the locked position to the left of the centerline and in the unlocked position to the right of the centerline.




The tubing hanger


42


provides the means for suspending tubing into the wellbore for production of hydrocarbons. The tubing hanger defines a longitudinal throughbore of substantially similar inside diameter to that of the tubing, and may have any desired inside diameter known in the industry, including standard sizes such as 5 or 7 inches. The tubing hanger


42


is landed and suspended in side valve tree body


4


. In conjunction with tubing hanger seal assembly


43


, disposed between the tubing hanger


42


and the throughbore


6


of the tree body


4


, the vertical load of tubing hanger


42


and its associated components are carried and transferred at shoulder


28


within the tree body


4


. Tubing hanger seal assembly


43


may comprise metal-to-metal seals or resilient seals.




Production tubing


50


is disposed at the lower end of tubing hanger


42


, and may be attached by a threaded connection as shown in

FIGS. 1C and 6

, or by other means known in the art such as bolts, pins or compression fittings. The tubing


50


extends into the well for as great or as short a length as required by the characteristics of the well. As shown schematically in

FIG. 3

a downhole safety valve


52


is located significantly below the tubing hanger


42


. Downhole safety valve


52


may be hydraulically controlled by hydraulic line


53


, as shown in

FIG. 3

, or may be electrically controlled.




Referring again to

FIG. 6

, the tubing hanger running tool


44


is detachably connected at a first end to the completion riser or drill pipe with a standard riser joint connection. At a second end, running tool


44


is detachably connected to the tubing hanger


42


. In between, a series of slidable members


45


are sealingly disposed between the body of tubing hanger running tool


44


and the tree body


4


. Hydraulic passages


46


allow the flow of fluid to areas between the seals, forcing the slidable members


45


to up or down positions.




The left side of the centerline in

FIG. 6

shows the tubing hanger


42


fixedly connected to running tool


44


, as during the running procedure. Tubing hanger attachment ring


47


is engaged in a profile in the exterior of tubing hanger


42


, and is prevented from disengaging by the slidable member


45


located adjacent. However, to the right of the centerline it is shown that the slidable members


45


can be raised allowing the tubing hanger attachment ring


47


to disengage from the profile, and thus allow retrieval of the running tool


44


.




Similarly, the left side of the centerline in

FIG. 6

shows the tubing hanger seal assembly


43


held in a locked position by tubing hanger seal lock down ring


48


engaged in a profile in the interior wall of tree body


4


, and held in place by tubing hanger seal lock down sleeve


49


. To the right of the centerline, the tubing hanger lock down sleeve


49


is raised, allowing the lock down ring


48


to disengage.




Referring again to

FIGS. 1A and 1C

, fixed to tubing hanger


42


is hydraulic penetrator connection assembly


60


. The hydraulic penetrator connection assembly


60


provides for a sealing interface along the inner surface of the tree body


4


around the hydraulic penetrator port


32


. Penetrator connection assembly


60


contains a biased cam element


62


that moves a coupler


64


into position to form a sealed contact with the penetrator


140


. Accordingly, the tubing hanger


42


shown is oriented to align the hydraulic penetrator


140


connect to the downhole safety valve's hydraulic control line


53


. However, the hydraulic penetrator


140


shown is not essential to the invention. Non-oriented tubing hangers are an acceptable option where another method of communication downhole is chosen. Hydraulic control line


53


may be coiled as shown to absorb movement during installation and during use.




In the embodiment shown in

FIGS. 1A-1D

, tubing hanger


42


is oriented by depending sleeve


54


coupled to the lower portion of the tubing hanger


42


. An orientation key


56


is mounted on the depending sleeve


54


. Referring to

FIG. 5A

, during installation of the tubing hanger


42


the orientation key


56


(not shown) on depending sleeve


54


contacts a cam surface on an orientation sleeve


58


. The orientation sleeve


58


is mounted within an isolation sleeve


59


. Isolation sleeve


59


provides seals to the production casing


101


in wellhead


100


and to the tree body


4


, and provides a recess to carry the orientation sleeve


58


. Other means of orienting the tubing hanger, such as using a pin and groove system either in a blowout preventer or in the tree, are easily adaptable to the system as shown.





FIGS. 7A and 7B

, like the left side of

FIG. 6

, show the tubing hanger


42


landed and locked within the side valve tree body


4


. In

FIGS. 7A and 7B

the tubing hanger running tool


44


is shown still attached to the tubing hanger


42


.





FIGS. 8A and 8B

show the tubing hanger running tool


44


released from the tubing hanger


42


. A latch ring in running tool


44


is released from the tubing hanger seal lock down ring


48


by hydraulic pressure which moves the slidable members


45


generally outward and upward. Similarly, tubing hanger attachment ring


47


disengages from its profile on the upper mandrel of tubing hanger


42


. Accordingly, the tubing hanger running tool


44


can be removed, leaving the tubing hanger


42


installed in the tree body


4


as shown in FIG.


9


.




Referring to

FIGS. 1 and 9

, the tubing hanger


42


contains a cam profile


70


. As shown in

FIG. 1

, the cam profile


70


may be contained on a cylindrical insert


72


journalled within the tubing hanger


42


, or alternatively may be machined into the internal throughbore of tubing hanger


42


.




As shown in

FIG. 1A

, installed above the tubing hanger is an internal tree cap flow divertor, for example an actuation mandrel


74


and plug


94


. Actuation mandrel


74


is substantially coaxial with side valve tree body


4


and exhibits a longitudinal throughbore of substantially similar diameter to that of the production tubing. Actuation mandrel


74


lands above the tubing hanger


42


, and its longitudinal throughbore is coextensive with the longitudinal throughbore of the tubing hanger


42


. In addition, the actuation mandrel


74


contains a radially drilled bore


76


that allows produced hydrocarbons to be diverted from the longitudinal throughbore.




As seen in

FIG. 1

, bore


76


of actuation mandrel


74


is relatively aligned vertically and radially with flow port


12


through side valve tree body


4


. In the embodiment shown this alignment is achieved through a cam system.




Disposed at the lower end of actuation mandrel


74


is a depending cylinder


78


which extends into the tubing hanger


42


. Depending cylinder


78


, also called a sleeve, is separate from the actuation mandrel


74


, and may be bolted as shown, or attached by other means commonly known in the art such as threaded connections, split ring connections, etc. Seals


79


and


80


restrict or prevent the passage of fluid between the interfaces of cylinder


78


and the tubing hanger


42


, and between the cylinder


78


and the actuation mandrel


74


respectively. When the actuation mandrel


74


is installed (as shown in

FIGS. 1A

,


10


A, and


10


B) a key


82


fixed to the depending cylinder


78


interacts with the cam surface


70


, causing the actuation mandrel


74


to rotate for orientation. The degree of precision in the rotation and orientation is a matter of design choice, and can be as rough or precise as operating conditions require.




In addition, embodiments are envisioned wherein the actuation mandrel


74


is non-oriented. In such a case, produced fluids would be routed through an annular recess similar to that shown by reference numeral


13


but sized to permit annular flow without overly restricting flow velocity. Gallery seals (similar to seal


77


below the bore


76


) would be installed above and below the bore


76


forcing flow to remain in the annular groove until exiting at the bore


76


. Additional bores similar to


76


could be added to reduce the restriction in flow caused by radial misalignment.




The outer wall of actuation mandrel


74


contains a series of reduced diameter steps or shoulders


83


that allow for the proper positioning, installation and landing of pack-off seals. The upper portion of actuation mandrel


74


contains an external profile


84


that allows the tree cap to be latched to a running tool using tree cap attachment ring


85


, as shown in

FIGS. 10A and 10B

. Running tool profile


84


may match the profile at the top of the tubing hanger


42


, as shown more clearly in

FIG. 1

, to allow the use of the tubing hanger running tool


44


for installation and removal of the actuation mandrel


74


.




Two sets of pack-off seals


86


,


90


are installed externally around the circumference of the actuation mandrel


74


. In one embodiment, as shown in

FIG. 1

, pack-off seal


86


comprises seal element


87


, shown as resilient seals, to restrict and prevent the passage of produced fluids above the production bores


76


and


12


in throughbore


6


. Pack-off seal


86


is shown coupled to actuation mandrel


74


such that the two may be run into the tree as one unit. Referring to

FIGS. 10A and 10B

, before the lower pack-off seal assembly


86


is landed, lower seal lock down ring


88


is not engaged in the mating profile in the throughbore of tree body


4


. However, after the actuation mandrel


74


is landed and locked, as shown in

FIGS. 1A-1C

,


11


A, and


11


B, the seal lock down ring


88


is engaged in the profile and prevented from moving out of the profile by lower seal lock down sleeve


89


. Lower seal lock down sleeve


89


also contains a latching profile at its upper edge to couple to the running tool for removal of the lower seal assembly


86


as may be required.




Referring again to

FIGS. 1A-1C

, upper pack-off seal assembly


90


is shown landed and locked above the lower pack-off seal


86


. Seal element


91


is shown having metal-to-metal sealing. However, it should be noted that the sealing elements


86


and


91


of pack-off seals


86


and


90


can be resilient, metal-to-metal, or any combination of both. In the embodiments of

FIGS. 1A-1C

, upper pack-off seal


90


is not coupled to the actuation mandrel


74


, but it is run into the tree separate from the actuation mandrel


74


and lower pack-off seal


86


. Alternatively, as shown in

FIGS. 10A and 10B

, pack-off seal


90


may be coupled to actuation mandrel


74


such that the two seal assemblies


86


and


90


and the actuation mandrel


74


may be run into the tree in one trip as a combined unit. Further, both seal assemblies


86


and


90


and the actuation mandrel


74


could be run individually in separate trips.




Referring to

FIGS. 11A and 11B

, before the upper pack-off seal assembly


90


is landed, upper seal lock down ring


92


is not engaged in the mating profile in the throughbore of tree body


4


. However, after the actuation mandrel


74


is landed and locked, as shown in

FIGS. 11A and 11B

, upper seal assembly


90


is in place and the upper seal lock down ring


92


is engaged in profile


10


. The lock down ring


92


is prevented from moving out of the profile


10


by upper seal lock down sleeve


93


. Upper lock down sleeve


93


also contains a latching profile at its upper edge to couple to the running tool for removal of the upper seal assembly


90


. In preferred embodiments, the actuation mandrel


74


and the seal assemblies


86


and


90


are coupled to run in one trip. However, the coupling mechanism allows the independent removal of one or both seal assemblies, such as by coupling with shear pins.




The throughbore of actuation mandrel


74


contains two plugs


94


and


96


. When installed, the plugs


94


and


96


serve as redundant barriers to prevent the flow of hydrocarbons up the longitudinal throughbore, and to divert the flow into the bore


76


. Each plug is locked and landed in an internal profile


95


and


97


. The plugs


94


and


96


may be wireline retrievable plugs, coiled tubing plugs, valves, or other closures, and may be mechanically or hydraulically actuated. At least the lower plug may contain hard facing to resist damage from the production stream, and be located so as to minimize turbulence in the production flow stream. As shown in

FIG. 10A and 10B

the plugs


94


and


96


may be run with the actuation mandrel


74


, however, each plug is independently retrievable. With both of plugs


94


and


96


located in the tree cap


74


, an operator may advantageously run or retrieve a tubing hanger without setting a plug in the tubing hanger, thereby eliminating a plug-setting trip.





FIGS. 12A and 12B

show the tree cap attachment ring


85


released from the profile


84


in actuation mandrel


74


to allow the retrieval of the running tool.




The embodiments shown in

FIGS. 1A

,


1


C,


2


and


13


show the christmas tree system


2


in the production mode, with the tubing hanger


42


and the actuation mandrel


74


installed.




While the present invention has been particularly shown and described with reference to a particular illustrative embodiment thereof, it will be understood by those skilled in the art that various changes in form and details may be made without departing from the spirit and scope of the invention. The above-described embodiment is intended to be merely illustrative, and should not be considered as limiting the scope of the present invention.



Claims
  • 1. A christmas tree to control the production from a subsea oil or gas well comprising:a) a tree body having a first production flow port; b) a tubing hanger landed within the tree body; c) an actuation mandrel landed within the tree body above the tubing hanger, the actuation mandrel having a second production flow port in fluid communication with said first flow port; and d) a flow diverter disposed within the actuation mandrel to divert flow through the production flow ports.
  • 2. The christmas tree of claim 1 further comprising a backup flow diverter disposed within the actuation mandrel.
  • 3. The christmas tree of claim 2 wherein the flow diverter and backup flow diverter comprise plugs.
  • 4. The christmas tree of claim 1 wherein the plugs are set by wireline.
  • 5. The christmas tree of claim 1 wherein the first flow port is a production flow port.
  • 6. The christmas tree of claim 5 wherein the first flow port is a radial bore through the tree body.
  • 7. The christmas tree of claim 1 wherein the tree body comprises a second flow port.
  • 8. The christmas tree of claim 7 wherein the second flow port comprises an annulus flow port.
  • 9. The christmas tree of claim 8 wherein annulus flow port comprises a first partial bore, a second partial bore, and a channel extending therebetween.
  • 10. The christmas tree of claim 9 wherein the channel extends substantially longitudinally along the tree body.
  • 11. The christmas tree of claim 9 wherein the first and second partial bores are arranged opposite one another.
  • 12. The christmas tree of claim 7 further comprising a third flow port.
  • 13. The christmas tree of claim 12 wherein the third flow port provides fluid communication to a downhole safety valve.
  • 14. The christmas tree of claim 13 wherein the third flow port is receptive of a hydraulic penetrator to establish fluid communication to the downhole safety valve.
  • 15. The christmas tree of claim 12 further comprising a fourth flow port.
  • 16. The christmas tree of claim 15 wherein the fourth flow port provides for chemical injection into the well.
  • 17. The christmas tree of claim 1 wherein the tree body further comprises an integral production valve.
  • 18. The christmas tree of claim 1 wherein the tree body further comprises a first countersunk area receptive of a production valve assembly.
  • 19. The christmas tree of claim 18 wherein the tree body further comprises a second countersunk area receptive of an annulus flow assembly.
  • 20. The christmas tree of claim 19 wherein the annulus flow assembly attaches to external fluid circulation lines.
  • 21. The christmas tree of claim 20 wherein the external fluid circulation lines comprise choke or kill lines.
  • 22. A method of controlling production from a subsea oil or gas well comprising steps of:a) installing a side valve tree onto a wellhead; b) running a tubing hanger into the well; c) landing the tubing hanger in the side valve tree; d) installing an actuation mandrel in the side valve tree above the tubing hanger, said actuation manderal having a plurality of plugs set therein; wherein there are no plugs set in the tubing hanger.
  • 23. The method of claim 22 further wherein the step of installing a side valve tree onto the wellhead further comprises providing tree bore protector installed in the side valve tree.
  • 24. The method of claim 22 wherein the tubing hanger comprises a production tubing suspended therefrom.
  • 25. The method of claim 22 wherein the tubing hanger comprises an orientation key mating with an orientation sleeve.
  • 26. The method of claim 25 further comprising the step of orienting the tubing hanger within the tree body.
  • 27. The method of claim 22 further comprising the step of locking the tubing hanger within the tree body.
  • 28. The method of claim 22 wherein the step of installing an actuation mandrel with a plurality of plugs set therein further comprises orienting the actuation mandrel.
  • 29. The method of claim 22 wherein the actuation mandrel comprises a plurality of reduced-diameter shoulders and pack-off seals.
  • 30. The method of claim 29 wherein the step of installing an actuation mandrel with a plurality of plugs set therein further comprises landing the shoulders and seal within the tree body.
  • 31. A method of servicing a subsea oil or gas well with a side-valve christmas tree comprising steps of:a) running an actuation mandrel retrieval tool into the christmas tree; b) engaging the actuation mandrel retrieval tool with an actuation mandrel; c) retrieving the actuation mandrel; and d) retrieving a tubing hanger located within the christmas tree; wherein there is no step of retrieving any plugs that may be located within the tubing hanger.
Parent Case Info

This is a continuation-in-part of U.S. patent application Ser. No. 09/770,588, filed Jan. 26, 2001, now abandoned, which is a continuation of application Ser. No. 09/805,090, filed Mar. 13, 2001, now abandoned, and claims the benefit of Provisional Application No. 60/178,845 filed Jan. 27, 2000.

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Entry
SPE 23050, Electrical Submersible Pumps in Subsea Completions, P.A. Scott, M. Bowring and B. Coleman, 1991.
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Provisional Applications (1)
Number Date Country
60/178845 Jan 2000 US
Continuations (1)
Number Date Country
Parent 09/805090 Mar 2001 US
Child 10/356463 US
Continuation in Parts (1)
Number Date Country
Parent 09/770588 Jan 2001 US
Child 09/805090 US