The object of the present invention pertains to the technical field of environmental technology and, particularly, relates to a new production process for producing biogas by means of anaerobic co-digestion of organic waste: sludge originating from urban wastewater (hereinafter, UWW) and organic solid waste (hereinafter, OSW), understanding as such both the organic fraction of municipal solid waste (hereinafter, MSW) and assimilable waste, preferably organic waste originating from the selective collection of MSW, as well as organic waste from agriculture, horticulture, aquiculture, forestry, hunting, fishing or the preparation and production of food and industrial organic waste, among others.
The present invention arises from the need for improvement of current municipal waste management processes. Particularly, it relates to a new process for optimizing the production of biogas by means of the treatment of two types of organic waste which, to date, are managed independently, namely: OSW and sludge originating from UWW.
The treatment of UWW in treatment plants comprises, mainly, two process lines: on one hand, the water is treated to enable dumping it into a watercourse and/or reusing it to clean streets and/or irrigate gardens and, on the other hand, the solid fraction or sludge that is separated or generated during wastewater treatment is managed. In this case, the sands or bulky waste are removed and destined for a dump and, on the other hand, the sludge generated during biological treatment and/or removed during steps of settling is mostly subjected to a wet anaerobic digestion process.
In the case of municipal solid waste and assimilable waste, the usual treatment consists of separating the different fractions present therein (plastics, metals and organic fraction, mostly) to subsequently treat and recover each fraction independently. In the case of the organic fraction, the main forms of recovery are: composting or aerobic stabilization, anaerobic digestion or thermal recovery (incineration, gasification, pyrolysis, etc.).
In the case of anaerobic digestion, there are two main trends in waste management:
A number of inventions relating to sludge treatment processes by means of anaerobic digestion can be found in patent literature.
Thus, for example, U.S. Pat. No. 3,338,826 relates to a process for wastewater treatment by means of anaerobic digestion which comprises subjecting wastewater to a pressure of between 2 and 4 atmospheres to accelerate decomposition.
In turn, patent EP0737651 relates to a method for wastewater treatment which comprises, among other steps, subjecting a surplus sludge to thermal pre-treatment at a temperature of 60° C. or higher, dehydrating the surplus sludge and mixing the dehydrated sludge with the digested sludge resulting from a methane fermentation process, such that the obtained mixture is used as a substrate of a new methane fermentation process.
Although there have been many solutions proposed for optimizing the process for treating wastewater sludge generated in wastewater treatment plants (WWTP), to date there has been no solution found which is based on conditioning, by means of a thermal hydrolysis process, another type of organic waste, preferably solid waste originating from the selective collection of the organic fraction of MSW, said waste being used, once it has been treated, to improve the efficiency of the process for the anaerobic digestion of sludge generated or separated in wastewater sludge treatment plants. Unlike the solution object of the present invention, processes known in the state of the art based on joint treatment by means of the co-digestion of organic waste and sludge from a treatment plant are based on the use of raw organic waste, in other words, waste not subjected to any prior treatment, beyond steps of eliminating foreign matter.
As a result of the thermal hydrolysis treatment of organic solid waste, multiple advantages are achieved, as described in detail below. Among these, the surprising results that are achieved with respect to the generation and quality of the obtained biogas should be pointed out, contributing to the self-supply of energy in treatment facilities and even the generation of surplus.
In this manner, the object of the invention is a production process for producing biogas by means of anaerobic co-digestion, characterized in that it comprises:
In a particular embodiment of the invention in which the organic solid waste is the organic fraction of municipal solid waste and assimilable waste, the process may comprise a prior step of preparing waste by means of separating bulky foreign matter (understanding as such those large-volume fractions or components readily separable by size, the size thereof generally being greater than 80 mm) and/or metals present therein. In particular, the separation of the bulky waste can be carried out by means of at least one trommel-type rotating separator with a mesh size preferably comprised between 60 and 120 mm. In turn, in the case of the presence of ferrous metals, said metals may be separated by means of at least one magnetic separator.
Likewise, the process may particularly comprise an additional step of utilizing the biogas obtained, preferably by means of cogeneration (producing both heat and electricity), in boilers for the generation of heat, or being subjected to a purification (upgrading) process for obtaining biomethane.
Additionally, the process may comprise an additional step of utilizing the digestate, preferably by means of agricultural use as a biofertilizer.
For purposes of this patent, organic solid waste is understood as both the organic fraction of the MSW and assimilable waste (and preferably the organic waste originating from the selective collection of MSW), as well as organic waste from agriculture, horticulture, aquiculture, forestry, hunting, fishing or the preparation and production of food, industrial organic waste, etc.
In turn, MSW is understood as any household waste, in other words, any substance or object which has been discarded in homes as a consequence of household activities. MSW assimilable waste is considered waste similar to the aforementioned generated in shops, industries and institutions, for example market waste, street cleaning waste, sewage cleaning waste, etc.
Particularly, organic solid waste is characterized in that it is waste susceptible to being biologically degraded and can comprise, without limitation: fruit and vegetable waste, meat and fish waste, egg shells, shells from shellfish and dried fruits and nuts or other food waste, waste from infusions and coffee grounds, used napkins, dirty paper towels and dirty paper and cardboard from oil or food waste, small garden waste (plants, fallen leaves or bouquets of flowers), etc.
Furthermore, for purposes of this patent, sludge from a wastewater treatment plant (WWTP) is understood as the mixture of water and solids obtained in a plant that treats household or municipal wastewater or the mixture thereof with industrial wastewater and/or rainfall runoff water. The composition will therefore be variable, depending on the composition of the initial wastewater, the origin thereof and/or the type of treatment the wastewater is to be subjected. In general, the percentage of water in sludge will be greater than 95% by weight.
There are many advantages derived from the process object of the invention based on the use of organic solid waste (once it is subjected to a thermal hydrolysis process) as a substrate in the anaerobic digestion process for digesting the sludge from a WWTP. Particularly, the makeup of hydrolyzed biomass as the substrate for anaerobic digestion results in:
Likewise, the fact that the process is based on the use of a hydrolyzed biomass allows a series of additional advantages to be obtained over processes that are based on the use of non-hydrolyzed organic waste, as described below:
The terms FIG., FIGS., FIGURE, and Figures are used interchangeably in the specification to refer to the corresponding figures in the drawings.
To complement the present description, the following FIGURE is attached as an integral part thereof:
A particular embodiment of the invention is described below for the purpose of demonstrating the advantages of the claimed process described above. Particularly, said particular embodiment was carried out based on organic solid waste originating from the selective collection of MSW in the city of Madrid, the composition of which is shown in the following table:
Said waste was subjected to the following steps:
At the end of this step, a “substrate” or “clean hydrolyzed biomass” with an organic content of 98% by weight was obtained. Said substrate was used in the co-digestion tests described below.
Particularly, to carry out said tests, two blanks characterized in that they comprised only anaerobic sludge (ANS) and four samples with a variable aerobic sludge (AES) and clean hydrolyzed biomass ratio were prepared. Particularly, the prepared samples were the following:
The main properties of each of the samples are summarized in the following table, wherein the methods of measuring the different parameters were the following:
Water was added to each of the samples until achieving a total weight of 500 g. Each sample was prepared in triplicate.
The prepared samples were subjected to an anaerobic digestion process at a temperature of 35° C. No nutrients or buffers were added.
Next, an analysis of the obtained results was carried out, and these results are shown in the following tables:
It has therefore been demonstrated that the percentage of VS/TS increases considerably when using hydrolyzed biomass originating from the organic fraction of the MSW as a substrate of the digester. Particularly, the percentage of VS/TS was 69% in the blanks (AES), 75% in sample 1 (ANS) and 80 to 85% in samples 2 to 4, which confirms the increase in biodegradability of the mixtures when feeding the digester with hydrolyzed biomass.
The preceding results demonstrate that even when the amount of VS is the same, the COD increases with the presence of hydrolyzed biomass, as occurs with the VFAs, which confirms higher biodegradability of the samples.
The results demonstrate the synergy achieved as a result of the mixture of the hydrolyzed biomass obtained by means of a process of hydrolysis of the organic fraction of the MSW, with the sludge from a WWTP. Particularly, the process object of the invention achieves a non-linear production in the generation of biogas, achieving with 20% hydrolyzed biomass fed into the digester an increase of 340.8% in the specific production of methane per kilogram of COD eliminated and of 213.8% per kilogram of COD fed in. It has also been demonstrated that the use of hydrolyzed biomass in the mixture fed into the digester in which the anaerobic digestion process takes place increases the degree of hydrolysis and, therefore, biodegradability.
In addition to the improvement in the production of biogas, an analysis of its methane (CH4) content was carried out, as shown in the following table:
The preceding results demonstrate the improvement in the quality of the obtained biogas by increasing the percentage of hydrolyzed biomass used in the digester.
Lastly, for the purpose of demonstrating the synergy obtained as a result of the process object of the invention, a comparison was carried out between the production of biogas obtained by means of the claimed process with respect to that which would theoretically be obtained by the summation of the biogas produced by the sludge from the treatment plant and the biogas produced by the hydrolyzed biomass. The obtained results are shown in
The fact that the real production of biogas in co-digestion is 50% higher than the theoretical maximum demonstrates the synergy that exists when mixing sludge with hydrolyzed biomass.
This application is the United States national phase of International Application No. PCT/ES2021/070256 filed Apr. 19, 2021, the disclosure of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/ES2021/070256 | 4/19/2021 | WO |