Applicant has filed copending applications entitled “Method for Detecting Leakage in an Underground Hydrocarbon Storage Cavern”, filed Apr. 25, 2015 and having Ser. No. 14/696,387, Method for Determining the profile of an Underground Hydrocarbon Storage Cavern, filed Apr. 25, 2015 and having Ser. No. 14/696,389 (now U.S. Pat. No. 9,669,997) and Method for Determining the profile of an Underground Hydrocarbon Storage Cavern, filed May 2, 2017 and having Ser. No. 15/584,962.
The field of the present invention is that of test and measurement equipment used in the oil and gas industry, which includes the use of large volume underground storage caverns for storing substantial quantities of petroleum products, such as crude oil, propane and refined petroleum products, and in particular to the determination of the configuration of such caverns.
In the use of underground storage caverns, it is important to determine the approximate shape and volume of the cavern or sections of the cavern. This has heretofore been done by lowering a wireline device into the cavern and using sonic devices to measure distances from the device to the cavern wall. Another technique has been to pump a liquid into the annulus and determine cavern volume by measuring the liquid pressure and volume at the annulus and central tubing at the well surface. Wireline operations are complex, expensive and subject to leakage of gas or liquid from the wellhead or wireline connectors. Prior cavern survey techniques are shown in U.S. Pat. No. 2,792,708, issued May 21, 1957 entitled “Testing Underground Storage Cavities” and U.S. Pat. No. 3,049,920, issued Aug. 21, 1962 entitled “Method of Determining Amount of Fluid in Underground Storage”.
For a more complete understanding of the present invention and the advantages thereof, reference is now made to the following description taken in conjunction with the accompanying original drawings in which:
Multiple embodiments of the present invention are now described in reference to the
An important objective of the present invention is to determine when a gas/liquid interface, which is driven downward by injection of gas into the casing, is located at a position in a region immediately below the casing shoe. The casing shoe is positioned at the bottom of the string of casing in the storage well. The interface level is termed a reference level. This operation is a part of a process for measuring the profile of a chimney of an underground storage cavern.
Measuring the profile of a chimney of a storage cavern is important because it can indicate the mechanical integrity of the chimney portion of the storage cavern. If the profile is measured periodically, for example, every five years, each measurement can be compared to the last measurement. If the present measurement is substantially the same, the chimney is likely to be maintaining structural integrity. But if there is a substantial change, it is likely that the chimney has been damaged by a wall collapse, erosion, leakage or possibly blockage. The walls of the chimney are salt, which can dissolve, erode or break. A change in the chimney can damage the casing, the casing shoe or weaken the formation above the chimney and lead to leakage of liquid or gas out of the cavern into the underground formation regions near the well. This in turn could lead to gas or liquid leakage at the earth surface, which could result in a fire or release of toxic gas into the atmosphere, or lead to ground water contamination.
Referring to
A casing 16 is installed to extend from a wellhead tree 15 at the earth surface 18 down to the top of the chimney 12. A layer of caprock 19 lies below the earth surface 18. Below the caprock 19 and surrounding the cavern 10 is a salt formation 23. The cavern 10 is formed within the salt formation 23.
The wellhead tree 15 of the well is located at the earth surface 18. A structure termed a casing shoe 20 is positioned at the bottom of the casing 16. The casing shoe 20 provides a transition from the lower end of the casing 16 into the chimney 12. A casing liner 21, made of cement, is formed on the outside of the casing 16 and the interior of the well borehole. The depth of the casing shoe 20 in a particular well can be found in a log for that particular well and/or in a completion report for the well that is filed with the relevant authority. The cement casing liner 21 serves as a barrier to the leakage of fluids (liquid or gas) from the interior of the chimney 12 into the earth formation surrounding the casing 16. A string of tubing 22 is optionally positioned inside the casing 16. The present invention is applicable to a storage well that includes the tubing 22 and a storage well that does not have a string of tubing installed inside the casing. The tubing extends from the wellhead tree 15 down to near the bottom of the cavern body 14. The casing 16, tubing 22 and liner 21 extend through the layer of caprock 19. A liquid such as brine 24 is pumped into the cavern 10 and settles below a liquid 26 because the brine 24 is more dense than the liquid 26. The liquid 26 can be a hydrocarbon liquid such as crude oil. When brine is pumped down the tubing 22 from the surface, it serves to lift the liquid 26 upward through an annulus 28, which is a region between the casing 16 and tubing 22, and ultimately to exit the well at the surface through a flow line 32. There may be a gas/liquid interface 30 between the liquid 26 and a gas 52 in the annulus 28 and this interface can extend down into the chimney 12 and cavern body 14. A liquid/liquid interface 31 is located between the liquid 26 and the more dense brine 24.
The storage cavern 10 may have multiple casings positioned concentric about the tubing 22. Typically, the outer casings extend less deep into the earth formation than the innermost casing, such as casing 16.
Further referring to
A pressure meter 40 is mounted to the casing 16 for measuring the pressure of the gas in the casing at the earth surface. The mass meter 38 is connected through a data line 42 to a multichannel data acquisition recorder 44 so that the mass readings can be recorded as a function of time. Likewise, the pressure meter 40 is connected through a data line 46 to the recorder 44 for recording pressure measurements. Wireless links can be used in place of the data lines if desired. The surface gas pressure and gas mass readings are correlated with each other as shown in
The meter 38 directly measures the mass of gas that passes through the meter. The mass reading can be converted to volume by using the well-known gas law equations. The gas volume (mass) measurement is expressed in SCF (Standard Cubic Foot).
The temperature of the gas in the casing 16 at the earth surface is measured by a thermometer 48 and the measured temperature readings are sent through a data line 50 to the recorder 44.
The recorder 44 is coupled to a computer 49 through a data line 51 to provide the data collected from the meter 38, meter 40 and thermometer 48 to the computer 49 for processing and display, as further described below.
Further referring to
A first embodiment of the invention is now described in reference to
The values for the data shown in
The rate of change values for the data shown in
Referring back to
A first technique for determining when the interface 30 leaves the bottom of the casing 16 and enters into the top of the chimney 12 is to compare each calculated pressure rate of change value to the immediately preceding pressure rate of change value and determine when a pressure rate of change value is initially less than a predetermined percentage of the value of the preceding rate of change value. If the predetermine percentage change is selected to be 50%, each pressure rate of change value is compared to the preceding rate of change value. For each of the values shown in Table 1 from time 51 to time 53, the percentage change for each value from the previous value is 0%. But from time 53:00 min to time 53:12 min, the pressure rate of change goes from 11 to 4. This is a reduction of 64%. With a threshold set at 50%, this indicates that the interface 30 entered into the top region of the chimney 12 during the time from 53:00 min to 53:12 min.
This example uses 12 seconds as the interval for calculating pressure rate of change, however, other intervals, longer or shorter, can also be used.
Another technique for determining when the interface 30 leaves the casing 16 and enters into the top region of chimney 12 is to compare each pressure rate of change value to an earlier pressure rate of change value that is not the immediately preceding value. For example, each value could be compared to the second preceding value. In the above example, there would be the same result because the second preceding value is 11 for comparison to the present value of 4. This technique could be preferred if the change in area from the annulus 28 at the end of the casing 16 into the top region of the chimney 12 is more gradual and therefore the amount of the rate of pressure change is less from sample to sample. See Table 2 below.
Referring to the data in Table 2, for a rule that sets the comparison of each rate of pressure change value to the third preceding value with at least a 50% reduction, the value “4” is the value in the time sequence that meets this rule. This rule indicates that the interface 30 entered into the upper region of the chimney 12 during the time interval from 52:24 to 53:00.
A still further technique is to compare the present value to a running average of prior values. For example, the present value could be compared to the average of the preceding four rate of change values. See Table 2 above. With a 30% threshold, the first value that is less than 30% of the running average of the four preceding four values is “6”. The average of the four preceding values is 10 and 6 is 40% less than 10. Using this rule, the interface 30 is indicated to have entered into the upper region of the chimney 12 during the time interval between 52:24 and 52:36.
The rule to use, and the percentage change to use, in a particular application can depend on the known or anticipated geometry of the well or the nature of the data that has been collected.
One rule is to use the average of multiple values and compare to a present measurement of rate of gas pressure change. A change from the average of 30% or 50% can indicate the inflection point. This detected change will be close to the actual point where the interface enters into the chimney. A running average of seven preceding values in Table 2 with at least a 40% difference less than the average selects the value “6” at 52:48.
A further embodiment of the present invention is now described in reference to
For this embodiment, the rate of flow of gas 52 injected into the casing 16 need not be a constant rate, it can vary with time. Data points together with calculated gas pressure rates of change as a function of cumulative gas volume are shown in Table 3 below. The gas pressure rate of change (ΔP1, ΔP2, . . . ) is determined by measuring a series of gas volume measurements (V1, V2, V3 . . . ) and simultaneous time corresponding gas pressure measurements (P1, P2, P3 . . . ). The rate of gas pressure change is calculated as (ΔP1=[P2−P1]/[V2−V1], ΔP2=[P3−P2]/[V3−V2] . . . ).
For this embodiment, the methods for detecting when the interface 30 has entered into the top region of the chimney 12 are the same as described above. First technique is when a gas pressure rate of change value is less than a predetermined percentage of an immediately preceding value. If the predetermined percentage is 50%, the identified rate of change value in Table 3 is 1.8 which corresponds to the injected gas volume of 225 SCF. If the value is compared to a third preceding value, the result is also the 1.8 value. The comparison of a running average of the preceding four rate of change of gas pressure values with a predetermined percentage of 30% also selects the 1.8 psi/100 SCF value. This selection indicates that the interface 30 enters into the topmost region of the chimney 12 between the measurements of 200 SCF and 225 SCF. A running average of seven prior values with at least a 40% change deems the 1.8 value as the transition reading.
Multiple embodiments of the invention are described above to detect when the interface 30, which is driven downward into the well by the injection of gas, passes through the bottom end of the casing 16 into the top region of the chimney 12, by identifying when a sudden change occurs in the gas pressure rate of change, in comparison to either time or volume of injected gas. When the interface 30 is located immediately below the casing shoe 20, typically within two to five feet, this is termed the reference level of the interface 30. After the interface 30 has been determined to be at this reference level, further steps in accordance with the invention are to measure the volumes of sections of the chimney 12 located below the reference level. This constitutes establishing a profile of the chimney 12.
Referring to
The pressure at a particular depth is based on the surface pressure measurement of the gas pressure in the casing 16 at the earth surface. The pressure at a depth, such as depth 62, shown in
The actual volume of gas at a depth in the well due to the injection of gas at the surface is less than the measured standard volume of gas injected at the surface due to the greater gas pressure and temperature at the depth. The calculation of the volume of gas at depths in the well is well known in the art and widely used in the oil and gas industry. The standard volume (mass) of injected gas injected at the surface between two points in time is known together with the surface pressure and temperature. The pressure and temperature at depth are known. The temperature at each depth is available from a temperature survey previously taken for the well, or known for a geographic region. The actual volume at depth is calculated by use of the gas law equations using all of these parameters, which are the standard volume, at the surface pressure and temperature, and the at depth pressure and temperature. See Table 5 below showing the standard volume of gas injected at the surface and the corresponding actual volume at given depths. For example, for 49.8 SCF of N2 injected at the surface, there is a one cubic foot displacement at 0 depth (the earth surface). But when the interface is at, for example 1400 feet, there must be an injection at the surface of 74.0 SCF of N2 for a of one cubic foot volume of gas at 1400 feet. The at-depth volume of gas is based on the standard volume (mass) of gas injected at the surface.
Referring to
When the interface 30 has been driven down to the depth 64 and the pressures and gas volume has been recorded, more gas is injected to drive the interface 30 further downward. A new at-depth pressure is determined from a surface measurement and the volume of gas injected at the surface is measured and used to determine the volume of gas at the depth between the last two pressure measurements. The depth of movement Δd2 is determined as described above using the pressure differential at the depths and the gradient of the liquid 26. This determines the height and volume for another profile section of the chimney 12. The radius for this profile section of chimney 12 is then calculated.
Although several embodiments of the invention have been illustrated in the accompanying drawings and described in the foregoing Detailed Description, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications and substitutions without departing from the scope of the invention.