This application claims priority to and the benefit of the filing date of European Patent Office application EP18166342 titled “Profilsystem für eine sanitäre Anlage” filed Apr. 9, 2019.
The disclosure concerns a profile system consisting of at least one profile element and at least one sealing element for a sanitary system, such as a floor-level shower.
In general, profile systems for sanitary facilities are known in different designs and can be designed for different tasks. For example, profile systems may be designed for use as shower channel assemblies. Furthermore, profile systems for the fixed storage of panes, such as a shower wall, are used in the area of wet cells. In addition, profiles for mounting wall facing panels or decorative profiles, such as a slope wedge for sanitary installations, are also used.
Profile systems for sanitary facilities must be installed in such a way that they are watertight.
DE 10 2006 007 471 B4 shows a shower floor element made of hard foam for a floor-level shower. The shower base element has a foil foamed on at least the upper side, which in turn can have a fabric. The film serves as an adhesive layer on which a shower floor covering can be applied directly. The film can also cover a channel profile molded into the shower floor element, into which a drain frame is inserted.
EP 2 184 415 B1 incorporated by reference as if fully set forth herein shows a floor-level drain device for installation in a shower or wet cell. The device consists of a drainage channel with a longitudinal collar, with a sliding frame arranged under the longitudinal collar. In the area of the longitudinal collar there is a flexible sealing strip which is attached to a vertical surface of the frame.
DE 10 2012 107 269 A1 incorporated by reference as if fully set forth herein shows a mounting kit for achieving a sealing effect between a fixed device (e.g. a bathtub) and a vertical wall section. The mounting kit includes a connecting strip with a wall end strip arranged on the wall side. Furthermore, an insulation strip is connected to the wall end strip and the device in the assembled state by means of an adhesive connection.
DE 10 2010 016 816 A1 incorporated by reference as if fully set forth herein shows a sealing system for floor channel drains as used in showers. The sealing system includes a sealing strip that can be glued to the edge of a channel.
It is therefore well known to seal profile systems by attaching a profile, such as a drain channel, to a sealing strip or the like during assembly. The known measures for sealing profile systems, however, are cumbersome and inflexible to handle, as several steps are required, including the application of a sealing material at the installation site and the installation of the profile. Furthermore, the known systems require complex structural designs in order to be able to fasten the profile reliably. Finally, it is difficult or even impossible to adapt the profile to the surrounding wall and/or floor coverings in sanitary facilities.
With this in mind, disclosed is a profile system that at least partially overcomes the above-stated disadvantages.
Disclosed is a profile system for a sanitary installation, such as a floor-level shower, that, in an embodiment, includes at least one profile element and at least one flat and flexible sealing element for sealing between the profile element and a wall and/or floor region adjacent to the profile element. The sealing element has a mounting area which, in a non-installed state, is fixed to the profile element by a fixing means. The sealing element has at least one region overlapping the profile element, the overlapping region being configured to fix the profile element in its mounting position.
Accordingly, the profile system includes at least one profile element. The profile element can have a prefabricated raw material shape that has a basic geometric shape. The profile element can be an elongated workpiece, i.e. the length of the profile element is many times greater than the height or depth. Furthermore, the profile element can have any shape suitable for supporting or holding an object. The profile element may also have a shape suitable for conducting or carrying liquids. The profile element may have a U-shaped, L-shaped or other symmetrical or asymmetrical shape in its cross-section. The profile element may also have a corner profile or a curved profile. The profile system may also include a variety of profile elements. These can be arranged in a straight line, in a curve or over a corner. The profile element can be an extrusion or extruded profile.
The profile element can be made of any material suitable for forming a specific profile shape. The profile element can be a metal profile, such as stainless steel, and is preferably made of aluminum, as aluminum is lightweight, easy to shape and has sufficient dimensional stability. The profile element can be partially made of aluminum or an aluminum alloy. However, any other material with good formability and low weight can also be used. An extrusion or extruded plastic profile can also be used as a profile element.
In addition to at least one profile element, the profile system in embodiments may also include at least one flat and flexible sealing element for sealing between the profile element and a wall and/or floor area adjacent to the profile element. The sealing element can be a foil, a tape, a membrane or other flat design. The sealing element can be rectangular, round or any other flat shape. The sealing element can be a waterproof sealing foil, which can consist of different plastics. The sealing element may contain rubber-like material such as rubber or silicone. The sealing element can also be made of a soft plastic. The sealing element can be made of any material that is impermeable to water and therefore suitable for sealing. The sealing element can be made of any material that has a sealing effect and at the same time a tensile strength sufficient to safely support the weight of a profile element. The sealing element may include a variety of sealing foil pieces. The sealing element may have a non-woven coating for better adhesion of other sealants or adhesives. The sealant may be a polyethylene film with polypropylene fleece on top.
The sealing element of the profile system in possible embodiments is not only suitable for sealing between the profile element and an adjacent wall and/or floor area. The sealing element can also be designed to seal any areas under, next to and/or above a profile element.
The sealing element of the profile system in possible embodiments also has a mounting area which is fastened to the profile element by a fastener in a non-installed state. The mounting area corresponds to a partial surface of the sealing element which is connected to a surface of at least one profile element. In possible embodiments, the mounting area is connected flatly to the profile element, i.e. the partial surface is, essentially, completely fastened to the profile element. The mounting area can be a continuous surface, but it can also include a large number of partial surfaces of the sealing element. When a variety of sealing elements are used, each of the variety of sealing elements may have a fastening area. The mounting area may be rectangular, round or any other suitable shape. From the point of view of the profile element, the mounting area is the area that is in planar contact with the sealing element.
The non-installed condition is a condition in which the profile system is in a delivery arrangement at the factory, i.e. the sealing element is already attached to the profile element, but it is neither in a sealing condition nor in an installation location such as a wall and/or floor area. The sealing element is therefore only connected to the profile element via the fastening surface in the non-installed state. The remaining unmounted area of the sealing element can therefore be loose.
The sealing element is attached to the disclosed profile element. This is done in possible embodiments using a fastener. The fastener can be a variety of different fasteners. The fastener may include an adhesive, screw and/or other means suitable for attaching the fastening surface to the profile element. A sealant may also be injected. The sealant is, preferably, bonded to the profile element. The profile element can also have an adhesive layer to which the sealant is bonded. The mounting area is then defined by the points where the sealant is bonded to the profile element. The sealant can also be glued and additionally screwed in. It is advantageous that the mounting area is so large that even in the vertical position of the sealant, the profile element cannot detach from the mounting area without external influence. At the same time, the mounting area is advantageously designed to be at least large enough to reliably seal an area to be sealed adjacent to the profile element (e.g. an underlying joint).
In accordance with the disclosure, the sealing element in embodiments may have at least one region overlapping the profile element, the overlapping region being designed to fix the profile element in its installation position. The area of the sealing element may be smaller than the area of the profile element opposite the sealing element and at the same time have an overlap area. The overlap area can partially overlap the profile element, i.e. the sealing element only partially overlaps the surface of the profile element opposite the sealing element. The overlap area can project completely over the edge of a surface of the profile element to be mounted. The overlap area can overlap the profile element at various points. It is advantageous if the overlap area corresponds to an area that is large enough to be able to fasten the profile element reliably to a wall or floor without the need for additional mounting devices. When not installed, the flat overlap area is flexible, loose or movable.
Advantageously, the disclosed profile system in possible embodiments has, in addition to a sealed mounting area, overlapping areas which serve for the flexible mounting of the profile element to the wall or floor as well. Furthermore, the mounting area can be smaller than the area of the profile element opposite the mounting area. This means that parts of the sealant are neither fastened nor overlap the profile element. It is therefore advantageous to cut the profile element to the required length.
The disclosed profile system in embodiments allows not only the reliable mounting of a profile element to or in a wall or on a floor, but also a variable adjustment of the height of the profile element during assembly. In addition, size adjustment (e.g. cutting to length) of the profile system can be carried out very easily depending on the structural conditions. At the same time, a high sealing effect is ensured by the use of a sealing agent such as a sealing foil.
The disclosed profile system in embodiments may be primarily intended for a sanitary installation, like a floor-level shower, but it should in no way be limited to this application. Thus the disclosed profile system is intended for any application in which profiles with sealing gaskets are used.
In possible embodiments, the installation position of the profile element can be variably adjusted in the vertical and/or horizontal direction by means of the overlapping area. The installation position is understood to be the position in which the profile element is loosely arranged on a floor, wall and/or ceiling surface, i.e. in which the profile system is not yet fixated. It is advantageous that the overlap area is at least so large that this area is sufficient to keep the profile element stable in a certain position when installed.
In possible embodiments, the overlap area extends to at least two opposite sides of the mounting area in the form of two partial overlap areas which are provided for mounting the profile element to at least one wall, ceiling and/or floor surface and/or a respective covering connected thereto. The two partial overlap areas act as fixation devices, i.e. when the profile system is in the installation position, the partial overlap areas are slightly fixed to a wall, ceiling and/or floor surface by means of tiles and/or tile adhesive to keep the profile element fixed to the mounting area stable. Accordingly, the partial overlap areas are sufficiently dimensioned to hold the weight of the profile element securely, i.e. tilting or twisting of the profile element is not possible.
In possible embodiments, the profile element and/or the sealing element can be cut to size. When not installed, the profile element can only be partially covered in its longitudinal direction by the sealing element. The profile element may have an end section to which the sealing element is not attached. The profile element may also have both end sections without a sealant attached to them. The profile element can be individually shortened according to the client's wishes using a saw or other cutting tool in the section area where there is no glued sealing foil. In this way, the profile element can be optimally adapted to a tile or floor slab format or a joint grid in the area of sanitary facilities. The profile element is preferably not covered with the sealing element at its longitudinal ends. The advantage is that the profile element can therefore be cut to size at both ends. This allows an individual adaptation of the profile element length to the structural conditions at the installation site.
The profile element which can be cut to size can also have at least one profile end piece which can be detachably connected to an open end of the profile element. The profile element may have two open ends, each of which is hermetically sealed by a profile end piece. The profile end pieces or end caps are preferably used after the profile element has been cut to the installation length.
In possible embodiments, the profile element is intended as a collector profile for shower water, to be installed in or attached to a wall. The disclosed profile is not limited to this application. The collector profile can also include a drain channel or a channel body. The collector profile can be fully or partially integrated into a wall. The collection profile can also be integrated into the floor in front of a wall. The profile system consisting of collecting profile and sealing element can be placed anywhere in a shower cubicle where water, which is to be led to a drain, accumulates.
In possible embodiments, the profile element has at least one inlet opening for letting shower water into the collection profile. The inlet opening can be located laterally. The inlet opening can preferably extend over the entire length of the collection profile. Several inlet openings may also be used. The inlet opening may be provided with a cover designed to allow water to continue to pass, but to prevent small parts or body parts from entering the collection profile.
In possible embodiments, the profile element has at least one outlet opening for discharging shower water into a siphon. The outlet opening corresponds to a drain. The outlet opening can be installed in the collection opening in such a way that it is easy to reach for cleaning by means of a shower jet. The outlet opening is preferably located in the floor, i.e. in a lower surface of the collection profile. The outlet opening can be installed in such a way that surfaces inclined towards the outlet opening are arranged on it in order to improve the water drainage. There may also be several outlet openings.
In possible embodiments, the profile element has at least one inlet opening and one outlet opening. Preferably the inlet opening in the mounting position is located at a higher level than the outlet opening to improve water drainage.
In possible embodiments, the collection profile is U-shaped with a base, a back wall and an upper base. The collection profile can also have a different cross-section profile design (e.g. a C-profile or L-profile). The collection profile can also have one collection profile end piece at each of its longitudinal ends for lateral sealing. The collection profile can therefore be closed apart from the inlet opening and the outlet opening.
In possible embodiments, the inlet opening is provided on the side facing away from the back wall. Accordingly, the opening can be opposite the back wall, i.e. it can be a lateral inlet opening. The opening can extend over the entire height of the U-shaped profile. The opening may be reduced by a further leg which, starting from the end of the bottom, extends perpendicularly to the back wall over a height which is less than the total height of the U-shaped profile. This additional leg can extend to a height which, in the installation position of the profile system, corresponds to a floor covering level so as to ensure water intake into the inlet opening.
In possible embodiments, the outlet opening is located in the bottom. The outlet opening can be a round opening with an angular or other suitable shape that allows the water in the collection profile to be drained into a siphon or the like.
In possible embodiments, the collection profile is U-shaped with a base, a back wall and an upper base, the opening is provided on the side facing away from the back wall and the outlet opening is formed in the base.
In possible embodiments, the profile system may extend along the floor in the direction of the side facing away from the back wall with an inwardly inclined inlet slope. The inlet slope and the collection profile can be formed in one piece. The inlet slope and the collection profile can be connected detachably. The inlet slope can be made of the same material as the collection profile. The inlet slope can have a slope that points in the direction of the outlet opening. At its highest point, the inlet slope must not exceed the surface level of the shower base when installed. The inlet slope can also be designed without a slope, i.e. horizontally in the installed state.
In possible embodiments, the inlet slope has at least one drainage channel. At least one drainage channel extends through the inlet slope with a slope towards the outlet opening. The drainage channel is designed to direct water to the drain which, when installed, collects between the front face of the inlet slope and the floor covering. Preferably, the inlet slope has a large number of drainage channels.
In possible embodiments, the mounting area is connected to the back wall and the bottom of the collector profile over an area, whereby the mounting area partially covers the back wall and the bottom. This means that a part of the sealing element extending from the mounting area is not connected to the bottom and back wall of the profile element. The mounting area is preferably arranged in such a way that the profile element has end sections to which the sealing element is not connected. At these end sections, the profile element can conveniently be cut to size.
In possible embodiments, the inlet opening of the collection profile is designed in such a way that, in the installation position, a gap is formed between a wall covering, in particular tiles, and a floor covering, in particular tiles, as a water drain. Preferably, the gap has a height that is large enough that the collection profile can be cleaned with the shower head shower in assembled condition. The gap is preferably designed in such a way that no small parts or body parts such as toes can get in.
A siphon can be equipped with the disclosed profile system. The siphon can be a drainage system through which waste water or shower water can pass. The siphon can be connected to the profile at the factory. Preferably, a foil is firmly connected between the siphon and the profile. The siphon is preferably a flow-optimized, self-cleaning siphon. The advantage of using a self-cleaning siphon is that the inlet opening of the profile system can be very narrow.
A shower element can be equipped with the disclosed profile system.
In possible embodiments, the profile element is designed as an ornamental strip for a shower with a floor slope. The trim strip can also be designed as a slope wedge. The trim can be designed to visually enhance the height difference of floor tiles. The difference in height can be one step. It can also be a difference in height caused by a slope of a floor-level shower compared to the floor next to the shower. The trim strip and the slope wedge can be shaped as a flat elongated profile. During installation, the overlapping area of the sealing element can be placed on the higher floor area and on the lower floor area. The trim strip or the slope wedge is arranged parallel to the step, with the upper end essentially flush with the surface of the upper floor tile. The lower floor tile is then placed on the overlap area and installed or fixed.
In possible embodiments, the mounting area extends to a lower section of a trim side surface. The advantage of this is that, despite the difference in height, the trim strip or the slope wedge is stable and can be easily fixed by the overlap area.
In possible embodiments, the profile element is provided as an L-profile. Preferably the L-profile has a right angle in the cross section. However, the L-profile can also have other angles. The L-profile can be used as a support profile or as an end profile. The profile element can also be designed as a T-profile and serve as a support profile or end profile.
In possible embodiments, the L-profile has a base and a leg, and the mounting area is connected on the bottom of the base, where the area of the base is larger than the mounting area. The L-profile can be attached to a wall or floor with its floor and associated mounting area. The advantage of the L-profile is that it can be cut to size, as end sections are not connected to the sealing element.
In possible embodiments, in addition to the L-profile in the installation position, a clamping profile can also be attached, in particular to accommodate a shower wall. In combination with the clamping profile, the L-profile is suitable for receiving flat objects and holding them in place by means of a clamping effect. The clamping profile can have a U-shaped cross-section which serves as a holder. The clamping profile can be attached to the sealing element when the L-profile is installed, i.e. the overlapping areas of the profile system are already glued to a wall or floor. The clamping profile can also only be attached after the floor or wall covering has already been applied. In the latter application, the leg of the L-profile has a length that exceeds the thickness of the floor or wall covering. The L-profile can run through a tile joint or be arranged on a wall. The wall covering may hit the profile. This makes it possible to attach the clamping profile above the covering. The clamping profile is preferably connected to the leg of the L-profile. The clamping profile can be screwed to the leg.
In possible embodiments, the attached clamping profile has at least one elastic clamping area and can be adjusted in the horizontal plane. Any means with a resilient or easily bendable design is suitable as an elastic clamping area. By inserting an object into the clamping area, this flexible and/or resilient means is moved to the side. At the same time, a restoring force exerts a holding force on the object. The clamping profile can also be individually adjusted in perpendicular position to the wall surface or the floor surface. This depth adjustability can be achieved by moving the clamping profile along the leg.
In possible embodiments, a height-adjustable surge bar profile can still be attached to the L-profile in the installation position.
In possible embodiments, the profile element is provided as a U-profile to accommodate glass, decorative elements and/or panels.
In possible embodiments, the profile element is provided as a magnetic strip which can be connected to a magnetic profile intended for, in particular, closing a shower door.
In possible embodiments the profile element can seal an adjoining wall, ceiling or floor area very well due to the mounting with the sealing element and at the same time having a loose overlap area. In particular, joint areas behind the sealing element can also be sealed.
Further forms and elements of the disclosed profile system arises within the scope of the following claims as well as the following figure description and drawings. Other objects and features of the disclosed profile system will become apparent as the description proceeds, especially when taken in conjunction with the accompanying drawing sheets illustrating one or more non-limiting embodiments.
The position designations used below, such as top, bottom, front, rear, right and left, refer, from the point of view of the observer, to a disclosed profile system in the installation position and arranged in front of the observer.
The structure of a first embodiment profile system is first explained using
As shown in
The collection profile 3 is U-shaped and has a base 7, a back wall 9 and a top panel 11. Furthermore, an inlet slope 13 extends along the bottom 7 in the direction of the side facing away from the back wall 9 in one piece with the U-profile. The inlet slope has a slope towards the bottom 7 of the collection profile 3. Floor 7 thus forms a drain channel. Between the floating edge of the upper floor 11 and the inlet slope 13 there is a lateral opening 14 or a gap through which water can flow from a shower floor via the inlet slope 13 to the floor 7 of the collecting profile 3.
Floor 7 also has an outlet opening 15 through which water can drain into a siphon, for example. The outlet opening 15 is slit-shaped and arranged in the middle of the collecting profile 3. The bottom 7 can have a slope towards the outlet opening 15 to improve water drainage. Water is discharged through the outlet opening 15 into a drain or siphon (as shown in
The collection profile 3 also has three drainage channels 17 in the area of the inlet slope 13, which open from the outside above the film 5 into the outlet opening 15. The drainage channels, which extend through the continued inlet slope, serve as secondary drainage if water enters the area between the inlet slope 13 and a covering such as tiles (see also
The cut-to-size collection profile 3 can also have at least one profile end piece (not shown) that can be connected detachably to an open end of collection profile 3. The collection profile 3 may have two open ends, each of which is shut off hermetically against fluids by means of a profile end piece. The profile end pieces or end caps are preferably used after the collection profile 3 has been cut to the installation length.
The sealing element 5 is flat and flexible and is designed as a foil or the like. In accordance with the design shown in
The sealing element 5 of the first embodiment profile system overlaps the base 7 and the back wall 9 of the collection profile 3 in longitudinal and transverse direction. This is shown in particular in
The overlap area 21 can be folded away, which enables the collection profile 3 to be cut to a certain length (the vertical dashed lines in
The collection profile 3 can be flexibly positioned vertically in this layout. For example, it is possible to adjust the height of the collection profile 3 if the profile system 1 is already in the installation position. The advantage of this is that the profile system 1 with its inlet slope 13 can be easily adapted to the existing floor covering level. The concrete layout of the collection profile 3 in the vertical can be achieved by moving the overlap area 21 vertically. In particular, the foil can be moved within an adhesive located on the floor/wall for fixing with a floor/wall covering in order to align the profile system.
The inlet slope 13 extends from floor 7 to a floor covering 31, so that water on the floor covering 31 can flow into the collection profile 3 via the slope of the inlet slope 13. The floor covering 31 can have a gradient in the direction of the inlet slope 13 to ensure better drainage of the water. Water that accumulates between the inlet slope 13 and floor covering 31 due to leakage or a material defect is drained via drainage channels 17 to siphon 33.
Floor covering 31 is tiled on floor area 27 above overlap area 21. In the installed state, as shown in
Furthermore,
As shown in
The sealing element 37 is flat and flexible and is designed as a foil or similar. The foil has a mounting area 39. This area is used for mounting the foil with the trim strip 41. The foil is glued or otherwise fastened to the trim strip 41 in the mounting area 39. Similarly, the trim strip 41 may have an area containing a fastener such as adhesive, whereby the trim strip 41 is bonded to the sealing element 37. The mounting area 39, i.e. the area of the foil bonded to the trim strip 41, extends at least partially over a side surface of the trim strip 41. The mounting area 39 does not extend over the entire length of the trim strip 41. Thus the trim strip 41 has a section at each end that is not connected or glued to the film.
The sealing element 37 of the second embodiment overlaps the trim 41 in the longitudinal and transverse directions.
The overlap area 43 can be folded away, allowing the trim strip 41 to be cut to a certain length (the horizontal dashed lines in
The trim strip 41 has a wedge-shaped shape which essentially corresponds to the vertical surface of the height offset. When installed, the trim strip 41 is arranged parallel to the vertical surface. The overlap area 43 is located between the respective floor covering 49, 51 and the respective floor 45, 47. Before the floor covering 49, 51 is fixed to the floor 45, 47, the height of the trim strip 41 can be adjusted by gluing the overlap area 43 at different heights.
As shown in
The L-profile 55 has a base 61 and a leg 59, which have an L-shape in the profile. The width of the leg 59 may differ from the width of the base 61.
The sealing element 53 is flat and flexible, designed as a foil or similar. The foil has a mounting area of 65. This area is used for fixing the foil with the L-profile 55. The foil is glued to the L-profile 55 in the mounting area 65 or otherwise fixed. Similarly, the L-Profile 55 may have an area containing a fastener such as adhesive, whereby the L-Profile 55 is bonded to the sealing element 53. The mounting area 65, i.e. the area of the film bonded to the L-profile 55, extends at least partially over the bottom 61 of the L-profile 55 (see horizontal dashed lines in
In any case, the sealing element 53 of the third embodiment profile system overlaps the bottom 61 of the L-profile 55 in the longitudinal and transverse directions.
The overlap area 63 can be folded away, allowing the L-profile 55 to be cut to a specific length. The L-profile 55 can be shortened at both ends so that the L-profile 55 can be cut to a precise length for use in a shower. The foil can also be cut accordingly.
In the partially installed state, as shown in
The L-profile 55 can be flexibly positioned vertically and horizontally in the layout shown in
As shown in
As shown in
As shown in
Finally,
Further explanations of the disclosed profile system are disclosed within the scope of the following claims. While one or more embodiments have been disclosed and described in detail, it is understood that this is capable of modification and that the scope of the disclosure is not limited to the precise details set forth but includes modifications obvious to a person of ordinary skill in possession of this disclosure, including (but not limited to) changes in material selection, size, shape, configuration, or use application.
Number | Date | Country | Kind |
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18166342 | Apr 2018 | EP | regional |