The present invention relates to a profiled bar for frames, and a relative frame.
The profiled bar according to the invention is used in particular to make frames to support false ceilings.
It is known of in the art to make frames for false ceilings comprising a plurality of profiled bars mechanically coupled to each other.
The profiled bars of the prior art have a “T” profile comprising a central rib, a plate perpendicular to the central rib, and attachment elements positioned on the lateral ends of the rib. One or more shaped apertures are made on the central rib.
The frames are assembled by mechanically engaging the attachment elements of one profiled bar in the apertures made on the central rib of other profiled bars so as to form a reticular structure. Such reticular structure is generally suspended, for example by steel cables or tie-rods, to the ceiling. Panels, slats or other elements needed to form the false ceiling are laid on the wings defined by the plate of the “T” profiled bar, facing downwards.
Generally, the attachment elements comprise flexible tongues, which project from the longitudinal ends of the profiled bars to engage in the aforesaid apertures. Each tongue is provided with a central tooth, destined to engage the rib of the profiled bar for holding it once the attachment element has been inserted into the said aperture after elastic bending of the tongue.
Profiled bars with attachment elements of this type are described, for example, in the international patent applications WO 2004/042162 A1e WO 2006/100068 A1.
The solutions of profiled bars for frames described above, despite being efficient, do not however permit an adequate mechanical distribution of the stresses in the points of reciprocal connection. The connection of the profiled bars is in fact entrusted substantially to a single retention tooth which, in addition, presses in the centreline area of the rib, that is the mechanically the weakest point of the profiled bar itself.
Consequently, the purpose of the present invention is to overcome the drawbacks of the prior art mentioned above, by making available a profiled bar which offers a more resistant and safer mechanical connection.
A further purpose of the present invention is to make available a profiled bar which is simple and economical to produce.
The technical characteristics of the invention, according to the aforesaid purposes, are clearly evident from the claims below and the advantages of the same will be clearer from the following description made with reference to the appended drawings, showing one or more embodiments by way of non-limiting examples, wherein:
The elements or parts of elements common to the embodiments described below will be indicated using the same reference numerals.
With reference to the aforesaid figures, reference numeral 4,4′,4″ globally denotes a profiled bar, in particular for frames 8, having a main longitudinal extension X-X from a first to a second end 12,16.
The profiled bar 4 has, on at least one of said ends 12, 16, an attachment element 20 suitable for engaging with a further profiled bar 4′ or 4″.
The profiled bar 4 comprises a rib 24 and a plate 28 positioned perpendicular to the rib 24 so as to form together a “T” section.
Preferably the rib 24 comprises a longitudinal stiffening element 42 positioned on the side opposite the plate 28.
As illustrated in particular in
The rib 24 comprises at least one coupling aperture 36, shaped to house said attachment element 20 in a holding relationship and positioned between said first and second ends 12, 16.
The attachment element 20 comprises a fixing base 40 to the rib 24 which projects at least partially from the profiled bar 4 with a free end 44, and a tongue 48 flexibly elastic and coupled to the fixing base 40.
For example, the fixing base 40 is attached to the rib by riveting, welding, gluing and/or threaded coupling devices.
As may be seen in particular in
Alternatively, the fixing base may be made in one piece with the rib of the profiled bar.
The tongue 48 is bent towards the fixing base 40, at said free end 44 so as to form an angle of incidence with the fixing base 40.
The tongue 48 is provided with a pair of recesses 51, 52 which define an attachment head 50. The coupling aperture 36 in turn defines a first pair of projections 31, 32 suitable for engaging with the aforesaid recesses 51, 52 to hold the attachment head 50 to the rib 24. Such projections 31, 32 are positioned in opposite positions to a longitudinal centreline plane L-L of the rib 24.
In particular, as shown in
Preferably, the projections 31, 32 are positioned in symmetrical positions to the aforesaid longitudinal centreline plane L-L of the rib 24.
According to one embodiment, the coupling aperture 28 has a first pair of guides 60 positioned on opposite sides to the aforesaid longitudinal centre line plane L-L of the rib 24, and said attachment element 20 has a first pair of tabs 64 jutting out from the fixing base 40. The guides 60 cooperates slidably in conjunction with the tabs 64 to guide the coupling of the attachment element 20 inside the coupling aperture 36.
Operatively, the free end 44 of the fixing base 40 is inserted inside the coupling aperture with the tabs 64 which engage the pair of guides 60 so as to slide. Gradually, as the free end 44 penetrates inside the aperture, the flexible tongue 48 is progressively pushed by the rib 24 against the fixing base, until the attachment head 50 has completely traversed the rib 24 and the two projections 31, 32 have engaged the two recesses 51, 52. At this point, the necking area engages in the first groove 58 with the tongue which snaps back into the uncompressed condition, keeping the attachment head 50 pressed onto the rib 24.
Thanks to the invention, unlike the solutions of the prior art considered, as may be observed in
Moreover, again thanks to the invention, the attachment element does not press in the centre line area of the rib (i.e. in the weakest point of the profiled bar), but rather presses on two portions of the rib distanced from the centreline area and therefore positioned respectively beside the plate 28 and the longitudinal stiffening element 42 (i.e. in the strongest and most rigid points of the profiled bar).
According to a further embodiment, illustrated in particular in
Advantageously, the coupling aperture 36 has a second pair of guides 72 positioned on opposite sides in relation to the longitudinal centre line plane L-L of the rib 24, to permit the guided coupling of two attachment elements 20 of two separate profiled bars 4′, 4″.
Preferably, as illustrated in
According to a preferred embodiment, illustrated in detail in
Preferably, the free end 44 of the fixing base 40 has a pair of shoulders 76 which define an end stop in the insertion of the attachment element 20 inside the coupling aperture 36.
Operatively, such shoulders 76 abut on the rib 24, once the attachment head 50 has engaged the rib 24 so as to hold it. This way lending further stability to the coupling.
The free end 44 may have a pair of draft bevels 80 to facilitate insertion of the attachment element 20 inside the coupling aperture 36.
The profiled bars 4, 4′, 4″ of the present invention may advantageously be assembled to each other to form a frame 8, in particular to support false ceilings. As illustrated in
As may be appreciated from the description, the profiled bar according to the invention makes it possible to overcome the drawbacks presented in the prior art.
In particular, the profiled bar ensures more resistant and stable mechanical connection, characterised by an improved distribution of the stresses. This guarantees greater reliability and stability of the frame obtained by the interconnection of such profiled bars.
Lastly, the profiled bar is economical and simple to produce, inasmuch as obtainable by cutting and bending operations.
A person skilled in the art may make numerous modifications and variations to the sections described above so as to satisfy contingent and specific requirements, all contained within the sphere of the invention as defined by the appended claims.
Number | Date | Country | Kind |
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PD2010A000109 | Apr 2010 | IT | national |