This application is a 35 U.S.C. § 371 filing of International Application No. PCT/FR2019/052237 filed Sep. 24, 2019, which claims the benefit of priority to French Patent Application No. 1859664 filed Oct. 18, 2018, each of which is incorporated herein by reference in its entirety.
This invention relates to the field of the aero-acoustic management of aerodynamic profiled structures, or profiles of aerodynamic elements, such as, for example, stationary or rotating blades in an aircraft turbomachine or in a test bench for such turbomachines, or on a primary air intake beak of the turbomachine.
This type of stationary blade is found, for example, on OGV (Outlet Guide Vane) outlet guide blades, or straighteners, arranged downstream of a rotating body to straighten the airflow.
This type of rotating blade is found, for example, on a rotating impeller in a turbomachine, such as a fan or an non-faired wheel.
This concerns both faired turbomachines (turbofans/fans) and non-faired turbomachines (open-rotors). An example will be given for a double-flow turbomachine with a fan (front) and a straightener arranged in a secondary vein.
Particularly in the Ultra-High Bypass Ratio turbofan engines (UHBR; ultra-high dilution ratio fairing fan engine configuration, above 15), it is envisaged to increase the diameter of the fan and reduce the length of the suspension pod fixed to the aircraft, thus reducing the distance between the fan and the intake guide blades of IGV compressors (Inlet Guide Vanes), the OGVs and the primary air intake beak. In this type of engine, the interaction of the wake of the fan with the IGVs, the OGVs and the beak is one of the dominant sources of noise.
Beyond this observation in a turbomachine, other areas of turbomachines, but also aerodynamically profiled structures (wings, open-rotor blades—open rotor—, pylon, . . . etc.) are confronted with aero-acoustic problems of interaction with the airflow.
It has therefore already been proposed, particularly in the field of aircraft, to use aerodynamically profiled structures with a profiled leading and/or trailing edge which, following a leading and/or trailing edge line, have a serration profile including successive teeth and depressions.
Thus, this serration profile extends along the leading and/or trailing edge, i. e. in the direction of the elongation of the structure at the leading and/or trailing edge.
Especially on reduced chord profiles, but also on closed profiles—(line of) leading and/or trailing edge along a line or direction of elongation closed on itself—perimeter—, as on a turbomachine primary air intake beak, noise is mainly produced at the leading and/or trailing edge, more precisely at the depressions of the serrations where pressure fluctuations are more intense.
As regards the term “chord” used in this text, it should be noted that even though there is not strictly a “chord” as in the case of a beak (identified 16 below) separating the primary and secondary flows, the expression “in the direction of the chord (identified 40 below) of the profile” will be considered as corresponding to the direction of what is referred to below as the “general axis (X)” or “X axis”, namely the axis along which the fluid flow generally flows over the profiled structure concerned, this axis being typically transverse, or even perpendicular, to the elongation of the profiled structure, which extends in said “direction of elongation”.
It will be understood that the expression “transverse” does not imply a strict perpendicularity.
The invention aims to ensure a compromise between noise reduction on this structure, the aerodynamic losses to be limited, as well as the mechanical constraints, and the integration of the profiled structure into its environment.
In particular, it may be taken into consideration that in a number of situations, a said profiled structure is exposed to an inhomogeneous and/or anisotropic air flow.
It is in this context that the invention proposes several heterogeneous profiles with, in particular, the presence of serrations over a partial extent of the leading edge and/or trailing edge line.
More specifically, this concerns a profiled structure:
An advantage is then to be able to follow the evolution law of the integral scale of the turbulence in the wake, also called incident flow (see
With such variation(s) evolving according to at least one numerical function which remains either strictly increasing or strictly decreasing over the part concerned (in fact over successive at least three teeth or at least three depressions), where its direction of variation is therefore constant, it will also be possible to eliminate any aerodynamic losses or to limit the mechanical stresses, or even to facilitate the integration of the profiled structure into its environment.
In order to limit mechanical stresses and cracking at the depressions, and/or reduce manufacturing stresses, while seeking to maintain good attenuation of sound levels, it is also proposed that, over at least a part of the length exposed to the airflow where serrations are present and
In order to limit the mechanical stresses and the formation of cracks at the level of the depressions, and/or to reduce the manufacturing stresses and/or to reduce the aerodynamic losses, while seeking to maintain a good attenuation of the acoustic levels, it is also proposed that, over a part at least of said length where serrations are present, the amplitude (d) and/or the spacing (L2) between two successive vertices of teeth or of depressions varies:
In order to try to smooth the mechanical and acoustic transitions between zones and again reduce certain manufacturing constraints, it is proposed:
With a comparable objective of ensuring a transition where a compromise between maximized acoustic effect and minimized mechanical stresses prevails, it is proposed that a series of at least two consecutive teeth and two depressions from said part of the length exposed to the airflow that is free of serrations has:
Still with the same objective, it is also proposed that, depending on the length exposed to the airflow, the serrations start and/or end with a tooth at the level of the recesses (except in the case of a “beak” type structure).
In order to still promote the mechanical structuring and the acoustic limitation effect, it is also proposed that, on said smooth part of the length, said structure has a longer chord than it is at the bottom of the nearest recess.
Depending on the case, it is foreseen that, according to said length exposed to the air flow, the serrations may be absent:
The first case is to limit the possible mechanical stresses at the interfaces/junctions between a said profiled structure and a foot/attachment area of a rotating blade, for example on a propeller or in between two walls of an air vein.
With the second case, the aim is to limit the introduction of serrations to places where the turbulence is most severe and to remove them elsewhere so as not to disrupt the aerodynamic behaviour in these zones.
The same approach—and all the more so if several profiled structures, which can influence one another, are provided—by aiming in the invention at a set of profiled structures, each having all or some of the aforementioned characteristics, whose respective directions of elongation extend radially about an axis of revolution, and whose distance between two successive vertices of teeth or of depressions and/or amplitude is greater (or therefore longer) at a radially outer end of the length exposed to an air flow than at a radially inner end of this length.
Thus, for example, in the case where said profiled structures are OGVs located downstream of a fan, and with such amplitudes and/or wavelengths (distances between two successive vertices of depressions or of teeth) of greater serrations near the outer casing (at the heads of OGVs) than at the foot, near the inter-vein zone, the disadvantages associated with the fact that the vortices at the end of the blade tips of the blower are larger and quite energetic on many turbojet engines would be absorbed.
As a result, we will understand all the better since is also concerned by the invention:
The invention will be better understood, if need be, and other details, characteristics and advantages of the invention will appear upon reading the following description given by way of a non restrictive example while referring to the appended drawings.
Even if this is not very clear to the eye, it must be considered that in all
Referring to
The pod 12 is used as the outer casing for the various components, including, at the front (left in
Downstream (DS) of the fan 14, the airflow (locally shown in 38 in
In
In the present text, ‘axial’ refers to anything extending along or parallel to the longitudinal axis (X) of rotation of the concerned part of the turbomachine, the axis being in principle the main axis of rotation of the turbomachine. Radial (Z axis) is what extends radially to the X axis and circumferential is what is around it. All that is radially with respect to the X axis is inner or inner and external or outer. Thus, the inner wall 163 is the radially inner wall of the separator beak 16. Moreover, any references to upstream and downstream are to be considered in connection with the flow of gases in the (part of the) turboengine under consideration: these gases enter upstream and exit downstream, generally circulating parallel to the aforementioned longitudinal axis of rotation.
In addition, the attached drawings, and the descriptions relating to them, have been defined with reference to the conventional orthogonal reference mark X-Y-Z, with the X axis as defined above.
The separator beak 16 is defined by two faces: the outer face of the wall 162 serving as a radially inner limit to the passage of outer annular air 20 receiving the secondary flow Fs while the inner face of the wall 163 serves as a limit radially external to the internal annular air passage 18 receiving the primary flow Fp.
The lower wall 163 of the separator beak 16 forms the outer shell of the low-pressure compressor 22.
Although the axial offset (X) downstream of the IGVs 24 from the leading edge 164 of the separator beak 16 is less than that of the OGVs 26 from the same leading edge 164, the part of the front part 161 directly adjacent to the leading edge 164 of the separator beak 16 is released.
In order to reduce the noise generated by the leading edge, for example of a beak 16, OGV 26, IGV 24, it can therefore be expected that this leading edge 164 has a profile 28 having serrations including successive teeth 30 and depressions 32, as shown in the examples of
But structures other than on a turbomachine, such as the turbojet 10, may be affected by the solution of the invention and therefore have a leading edge 164 with a profile 28 with serrations including successive teeth 30 and depressions 32.
In addition,
All these aerodynamic profiles have in common that they generate a boundary layer on the downstream surface, and therefore a turbulent flow.
Whatever the application, as regards the profile 28 with serrations, we will consider here:
The teeth 30 and depressions 32 come after one another, alternately.
The number of teeth 30 and the number of depressions 32 will be between 3 and 100, to optimize efficiency.
In order, as mentioned above, to take into consideration that, in a number of situations, a said profiled structure 1 is exposed to an inhomogeneous and/or anisotropic airflow and to ensure a compromise between the targeted noise reduction, the losses aerodynamics to be limited, as well as the mechanical stresses, and the integration of the profiled structure in its environment, it is therefore proposed that, along the profiled leading edge 164 and/or the trailing edge 165, serrations (28) be present on a limited zone of the length L1 (see
To usefully complete the solution, and for the same purpose, it is further proposed that:
In a, the amplitude d can be measured, along the X axis, between a vertex 300 of tooth 30 and the bottom 320 of an immediately adjacent depression 32.
With a ratio between the largest and smallest amplitude between 1.2 and 20, including if necessary taking into account the transition/connection zone 28a mentioned below, the serrations 28 will be efficient in terms of acoustic efficiency, mechanical resistance and integration (fixation) in their local environment.
To usefully complete, and for the same purposes, this constraint on d and L2, it will be possible to make heterogeneous (non-uniform over their active length L1) the serration profiles 28 of all the following solutions, with thus radial evolutions of these serrations; see
In particular, the successive teeth 30 and depressions 32 will only extend over a part L1a of this length L1a exposed to the airflow. A remaining part L1b of the length L1 will be smooth (i. e. without serrations); part 280.
To further refine this compromise and in particular to prevent the formation of cracks in the depressions, for example
This chord c will be either the arithmetic mean of the chord over the length L1) over the length L1a, or the one at each serration, (one tooth followed by a depression), in said direction Z; see
The search for the above-mentioned compromise has also revealed the interest that there may be in providing a connection, also called a transition zone, 28a:
In particular in this situation, there will be at least a structural advantage in that, along the length L1, the serrations 28 begin and end with a tooth 30 at the level of the recesses on the zones with serrations, as illustrated in
To seek this compromise even further may even lead to deciding that, particularly in transition zone 28a, a series of at least two (preferably three) teeth 30 and two (preferably three) consecutive depressions 32 from said part L1b of the length without any serrations will have:
In addition, by providing a longer chord c on the smooth part 280 than it is at the bottom (the vertices 320) of the nearest depression 32, the mechanical structure and the acoustic limiting effect will be strengthened, by promoting the definition of the transition zone 28a.
In the following, the explanations will focus on the example of the OGVs 26 in that it is typically a critical zone since it is located just downstream of the fan 14. But the characteristics concerned can be extrapolated to other cases of profiles with serrations 28.
The serrations 28 at the leading edge 164 of the OGVs 26 can disrupt the aerodynamic properties of the OGV or can make the mechanical integration of the OGV into the vein 20 difficult (
So:
As regards the shape of the serrations 28, it could be rounded undulations, such as sinusoidal undulations, or other shapes, such as the fir tree shape illustrated in
Depending on the case, the sweep angle of structure 1 can also be adapted to the perpendicular to the X axis at the location of the structure.
To increase the decorrelation or phase shift between the noise sources along the span, it may also be possible to choose that the profiled leading edge 164 and/or trailing edge 165 will extend along a general curved line with a concavity oriented upstream, as shown for example in
It will also be understood from the above that the structure 1 on which we have reasoned can typically, as in the non-exhaustive case of an application to OGVs, belong to a set of profiled structures each having all or part of the above-mentioned characteristics, and whose respective directions of elongation Z will radially extend around the X axis.
Especially in the non restrictive case of such OGVs 1/26, it will also be possible to try to absorb the disadvantages associated with the tip vortices of the blades of the fan 14, where they are larger than elsewhere and quite energetic.
For this purpose, it may be sought that the distance L2 between two successive vertices 300, 320 of teeth or of depressions and/or the amplitude d is greater (or therefore longer) at the radially outer end 283 of the length L1 than at the radially inner end 281, thus following a law of monotonic evolution.
Thus, the amplitudes and/or wavelengths of the serrations 26 concerned will be greater near the outer casing 53 than near the inter-vein zone (hub 55/wall 160).
It should also be noted that the invention makes it possible to take into account the local properties of the turbulent flow U concerned, such as the one upstream of the OGVs for example, to define the geometry of the undulations as a function of the radial distribution of the integral scale of turbulence (A in
In connection with this point,
In the solutions of
Thus, along the leading edge 164 and/or the trailing edge 165, the serrations (28, 28a) will, over at least a part of said length (L1) exposed to the airflow, present a geometric pattern transformed by successive scaling, via multiplicative factors, this along the direction of elongation (L2, L21, L22, L23, . . . ) and/or transversely to the direction of elongation (d, d1, d2, . . . ).
In the first two cases (
Thus, in
In
However, for zones with a high acoustic impact, stretching and/or contractions which will vary in amplitude and frequency, may be preferred, a s in the example in
Once a relationship between “amplitude and frequency has been established”, it may then be desirable to keep the proportions of the stretched or contracted geometric pattern; see homothety in
A quadratic, hyperbolic or exponential law may be preferred; this in “amplitude” (d1, d2, d3, . . . ) and/or “frequency” (L2, L21, L22, L23, . . . ), in a direction of elongation.
More generally, a non-periodic and monotonic variation in said amplitude (d) and/or frequency (L2) of the serrations 28 may be appropriate, for the same reasons as mentioned above.
Number | Date | Country | Kind |
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1859664 | Oct 2018 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2019/052237 | 9/24/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/079335 | 4/23/2020 | WO | A |
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20180057141 | Shormann | Mar 2018 | A1 |
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101 716 995 | Jun 2010 | CN |
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Number | Date | Country | |
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20210388725 A1 | Dec 2021 | US |