The present invention relates to programmable printed electric code according to the preamble of Claim 1.
The invention also relates to a manufacturing method for the printed code and also to the programming device.
According to the prior art, both optically readable barcodes and also remotely readable RFID identifiers are used in freight traffic.
Barcodes have the advantage of a standardized technology, but this technology requires a visible mark and also a reading technique that takes place at least at sight distance, which restricts the use of the application. The visible mark makes the technology susceptible to abuse.
RFID technology has many advantages over the aforementioned barcode technology, including remote readability and the possibility to hide the code entirely in a product, which can be used to prevent the counterfeiting of codes. However, the identifiers used in the technology are clearly more expensive than the barcode technology.
U.S. Pat. No. 5,818,019 discloses a solution, in which a reading device is used to measure capacitively verification resistance markings assigned a monetary value. The machine allows the measurement to take place contactlessly at a short distance. In the measurement, the orders of magnitude of several (for example, 8 items) resistors are determined by simultaneous measurement, in such a way that the resistance value of each resistor should be within specific predefined limits. The matter is thus one of using a ‘digital technique’ to estimate the electrical correctness of a lottery ticket. If all the resistors are within the predefined limits, the ticket is accepted, while even a single deviation will cause a rejection.
There has also been electrically readable codes, which have been read from close range, e.g. by sweeping with a reading device over the code. These kinds of codes have been printed to their final unique value. This technology is inflexible and very time consuming, because each code has to be fabricated separately in order to obtain the unique code value.
The invention is intended to eliminate the defects of the state of the art described above and for this purpose create an entirely new type of electric code, a method for manufacturing the same and a programming device for the electric code.
The invention is based on forming the code from several conductive lines, which include at least one area, which can be altered after printing.
According to one preferred embodiment of the invention, the alterable area is such that it can be altered by electrical sintering.
More specifically, the code according to the invention is characterized by what is stated in the characterizing portion of Claim 1.
For its part, the method according to the invention is characterized by what is stated in the characterizing portion of Claim 10.
Further, the coding device according to the invention is characterized by what is stated in the characterizing portion of Claim 16.
Considerable advantages are gained with the aid of the invention.
The invention provides an electric printed code the content of which can be electrically written or programmed after fabrication of the code structure. Fabrication can result in identical code structures, which is desirable for mass production. The unique content of the codes is written later with a dedicated device possibly not by the same party of the supply chain that fabricated the code. Therefore, the invention enables optimization of both the fabrication process and the product value chain. One preferred product example is the security codes.
One preferred application area of the invention are the product originality, authenticity or document security codes or markings for consumer products (medicine packages, valuable products) and documents such as tickets. Mass printing of unique electric product or security codes is problematic if the codes are not the same. This is because fast mass printing methods such as gravure printing are suited only to produce large numbers of equivalent structures. Ink jet printing can do item-level customization but ink jet is typically too slow in mass production. The invention solves the problem by doing the code customization using the electric sintering technique.
The invention provides a clear advantage in relation to a barcode, thanks to the possibility to make it invisible. The invisible code can be used to ascertain counterfeit products, among other things, easily and cost-effectively.
In practice, the applications of the invention are similar to those of RFID technology and barcode technology. The code according to the invention can be either visible or hidden under a non-transparent protective membrane. The code according to the invention can be used, for example, in access-control applications, product-data coding, authentication, and verification of the origin of a product.
In relation to electronically readable RFID tags, the invention, for its part, offers a considerable cost advantage, because the code can be manufactured using a printing technique.
Thanks to the optimization of the electrical properties of the marking, the measuring electronics can be manufactured from more inexpensive components.
In the following, the invention is examined with the aid of examples and with reference to the accompanying drawings.
a shows as a schematic top view one embodiment of the invention where the code lines have only partly been printed using an electrically sinterable ink.
b presents a practical realization of the configuration of
a shows the equivalent circuit between the electrodes of the measuring device according to the invention, when there is no code to be read between the electrodes.
b shows the equivalent circuit between the electrodes of the measuring device according to the invention, where there is a code to be read between the electrodes.
Electric sintering is utilized to modify the impedance or surface impedance of a deposited (printed, dispensed, spin-coated, . . . ) material layer such as a dried layer of nanoparticle-based printing ink. The impedance is generally a complex variable having both real and imaginary parts. Either one or both of the impedance parts (real or imaginary) can be utilized in the readout. However, if the reader-surface contact is capacitive, a more reliable reading is achieved with the real part of the impedance. In what follows, electric code denotes this controlled impedance structure.
The electric code can be in a form of a barcode that is composed of lines of varying electrical resistivity. The barcode is fabricated wholly or partly using an ink the resistivity of which can be afterwards tuned by using the electrical sintering technique. An example of such an ink is silver nanoparticle ink of Advanced Nano Products corporation. The tuneable-resistivity lines of the code can be wholly or in part fabricated using such an ink. The programming device is such that it comes to electrical DC or AC contact with the code structure applying electrical sintering to all or part of the code lines.
Alternatively the printed structure can be an area coated with the nanoparticle ink to which the code is written by sintering parts of that surface area.
The following figures schematically illustrate specific aspects of the present invention. The codes can be read, for example, using a reader described later in this document. In the figures below a perform 200 for a code is presented, which is electrically altered to unique codes. In the figures, there are presented codes where the non-sintered and sintered states of the ink are used as the two conductance states of the code lines. With electrical sintering the conductance can also be varied in finite steps between the two extremes to enable a multi-level electrical code. Furthermore, by using a voltage (current, power) sufficiently higher than the sintering voltage (current, power) the conductors can be broken (fuse-mode operation) enabling a third state of the code line in addition to the non-sintered (low conductivity) and sintered (high conductivity) states.
In
In
In
In
In
In accordance with
In
In
In accordance with
In accordance with
In
In the following typical dimensions for the code elements of the present invention:
Typical materials for the editable areas are silver nanoparticle inks such as ANP DGH-55HTG. Also other electrically programmable materials can be used.
If the code according to
If we assume that the noise of the electrical resistance of the object is not substantial, in terms of the electronics an attempt is made to maximize the current of the real or imaginary component. This is achieved by maximizing the capacitive connection to the object, by making wide electrodes and a wide code and by minimizing the distance of the code from the measuring electrodes. However, at high frequencies the noise of the object often determines the signal-noise ratio, and not at all the noise of the electronics. The noise often arises from the ‘hunting’ and tilting of the reader and the roughness of the paper (the object). Because most bases are not conductive, the problems cause noise mainly only in the imaginary component of the admittance. Though the surface has losses to some extent, the noise of the real component always remains smaller than the noise of the imaginary component. Noise can also arise on top of the code. If the code is highly conductive, but the ink remains ‘splotchy’, among others, because of the roughness of the paper, the problem will be that, on top of the code, both the imaginary component and the real component will be noisy. The real component can also remain very small, because the electrical current travels from the input electrode to the measuring electrode only over well conducting bridges.
If we assume a simple equivalent circuit for the object, in which the series connection of the capacitor and the resistor depict the impedance in a situation when the reading head is on top of the code. Outside the code, the object is almost entirely lossless, so that it can be depicted by only a capacitor. The current received by the electronics can be obtained by the equation
First, it will be noted that the current can be maximized by using the highest possible frequency and by attempting to measure the conductive code from as close as possible—by creating a large capacitance.
The method is essentially based on separating the real component and the imaginary component of the admittance of the object from each other. At high frequencies, and especially when using a square wave, there is no accurate information on the so-called angle error. With a square wave, which contains high harmonics, the entire concept of a real component and an imaginary component is, in a way, wrong. According to one embodiment of the invention, the important fact is that the following angle-correction equations are directed to the measured real and imaginary components
Re{Y
u
}=Re{Y} cos α+Im{Y} sin α and
Im{Y
u
}=−Re{Y} sin α+Im{Y} cos α (2)
The sub-index u relates to the angle-corrected admittance. The correction angle is marked by α. The basic idea of the method is that the correction angle is chosen in such a way that the variation of the real component is minimized, when the measuring device is scanned over the surface of the paper (plastic) at a point at which there is no code. Calibration can be improved by intentionally making impressions on the surface of the paper, or by swinging the measuring point (pen) in such a way that the distance from the surface of the paper varies. It is preferable to make the calibration on the surface used in the embodiment. Another alternative is to make the calibration for the angle when scanning the code in an area, in which there is no code. When such a codeless, lossless surface is scanned by the measuring point, in principle only the lossless measuring component changes. This means that the angle can be found in such a way that the change in the real component of the admittance is minimized. If the angle is selected in such a way that the placing of the point on the paper does not affect the real component of the angle, the noise of the real component too is minimized. In practice, the calibration of the angle must be made only once, if the reading frequency is not changed.
Whether or not a separate independent calibration must be made for each measuring point depends on variations in the manufacture of the electronics.
The intention of the angle correction is thus to eliminate from the measurement signal the variation due to changes in the properties of the paper and the position of the point and make it depend only on the properties of the code. The background noise is removed.
In the angle correction, the angle of rotation of the set of co-ordinates is selected in such a way that a change in the lossless dielectric material in the object does not appear in the angle-corrected Re signal.
This objective is achieved by producing for the measuring point a change only in lossless permittivity, for example, by lowering the point onto the paper. After this, the angle-corrected signals Re and Im are examined. The angle alpha is adjusted until a change caused by the adjustment appears only in the Im signal, or the minimum of the Re signal is reached. After the correction, the Re signal is measured, in which the change will appear only at the code.
One central idea of the method is to calibrate the pen acting as the measuring head, in such a way that it distinguishes the real component and the imaginary component from each other. This can be done by adjusting the correction angle in such a way that the pen produces no changes in the real component when it is placed on a lossless dielectric surface. Another way is to scratch the dielectric surface and ensure that fluctuations do not take place in the real component when scanning over the surface. In a practical measuring situation, the real component is reset on the surface of the paper and the triggering level is set beforehand, or the algorithm seeks a suitable triggering level on the basis of the signal strength. Because the noise in the real component is small, the triggering level can be set very close to zero. Only in a situation, in which the conductivity of the code is dimensioned wrongly, or the code is ‘splotchy’, is it worth using the longitudinal modulation of the vector instead of the modulation of the real component. In principle, taken generally, the code can be detected by weighting the lengths of the real component and the imaginary component in a suitable ratio to each other, in such a way that the signal-noise ratio is optimized.
In principle, we can measure the correct conductivity of the code from the real and imaginary components of the admittance. The depiction is mathematically very difficult, because the field is divided. The depiction depends on the mean distance of the pen, the width of the code compared to the width of the electrodes, etc. If, however, we calibrate the pen for a specific application, we can experimentally (or numerically using FEM computation) seek the representation
r=f{Re{Y},Im{Y}} (3)
in such a way that the change of the variable r on top of and outside of the code is independent of small variations in distance. This is simply due to the fact that both terms are proportional to the distance, so that by using both variables we can eliminate the changes in distance. It should be noted that the method in question does not measure the absolute resistivity of the code, but instead is proportion to the difference in the resistivities of the code and the paper. Such a more accurate measurement of conductivity is important, if we are measuring the sensor information. However, we can return the measurement of the sensor information to the measurement of the real component, if, in addition to measurement lines, we place reference lines in the code, the conductivity of which is known, or if its value is given in connection with the code information. In this case, we can calculate the resistance value r of the resistivity of the sensor from the equation from the real and imaginary components of the admittance Y
In the equation, the sub-index ref refers to the measurement of the reference code and the sub-index a to the measurement of the sensor. Of course, the equation can be used reliably only if the reference has a geometry that is similar to that of the sensor. If either the real component or the imaginary component dominates the admittance, the equation if, of course, simplified. On the other hand, it often happens that the imaginary component is nearly the same on top of both the reference and the sensor, and for this reason the rough conductivity of the sensor is often obtained by simple mathematics. It should be noted that, in equation 4, the admittance Y depicts the angle-corrected admittance.
The code can be made in several different ways. One possibility is to ‘copy’ the method used in barcodes. Here, however, a way is introduced, which permits a natural way to eliminate the speed variations that take place in scanning with a pen or mouse. In addition, the way described is based on the triggering level being set close to the impedance of the paper and thus not using the code as a ‘zero reference’. In the code of
According to one embodiment of the invention, the reading of the code can thus be optimized as follows. Once the electrode structure, the distance from the code, and the reading frequency are settled, the conductivity of the ink is optimized, in such a way that the reactance of the capacitance is of the same order as the resistance of the conductive ink. With the aid of the measuring electronics, the measured real and imaginary components of the admittance are corrected by angle correction, in such a way that the real component measures only losses. This can be seen easily by bringing the point close to the non-conductive dielectric surface. The correction can be analog in connection with a capacitive bridge, or after mixing. The correction can also be made digitally, after AD correction. After the angle correction, the interpretation of the code is made mainly from the real component. If, for example, due to the examination of the origin of the ink we require better information on the conductivity, we can, with the aid of the admittance, calculate the real component of the impedance and decide the conductivity of the code from this.
The invention can also be described as follows. The permittivity of the dielectric material being measured (paper, board, plastic) is complex, containing a lossy and a lossless component. The reader according to the invention measures both of these. The lossless component is formed of polarization. The lossy component is formed either of the losses relating to polarization, or of conductivity losses. The permittivity of clean paper is almost entirely lossless.
When moving the point of the reader, which is represented, for example, by the electrodes 5 and 4 of
1. Due to the fibrous nature of the paper the permittivity varies at different points.
2. The moisture absorbed by the paper changes the permittivity in different ways at different places.
3. When the point tilts, the connection from the point to the paper changes and affects the signal.
There is no signal at all proportional to lossy permittivity.
The signal proportional to this lossless permittivity appears in both angle-corrected signals (Re_orig and Im_orig), which is due to the phase difference between the modulation and demodulation. By altering the correction angle alpha, this phase difference can be altered (also called rotation of the coordinates). By altering the angle, new signals Re and Im can be formed. By means of a suitable angle the signal caused by the variation in lossless permittivity appears only in the Im component. At the same time, it vanishes entirely from the Re signal.
Thus, in practice the angle correction is made by moving the reader on clean paper and adjusting the angle alpha, until the change caused by the movement appears only in the imaginary component, or if changes appear in the real component, they are minimal and very small. In that case, the real component thus measures only the lossy, resistive component of the impedance.
Thus, because there is only the lossy permittivity at the code, the Re signal changes only at the code.
The angle-correction operation described above is typically one-off in nature and need only be made once, or repeated at relatively infrequent intervals (once a month—once a year).
The invention can be implemented using voltage or current input, in which case the voltage input is used to measure the current between the measuring electrodes and the current input is used to measure the voltage between the measuring electrodes. The measuring variables (current or voltage) can be referred to more generally as measuring signals.
In the following are presented alternative solutions in accordance with the invention
Number | Date | Country | Kind |
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20096341 | Dec 2009 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI2010/051017 | 12/13/2010 | WO | 00 | 9/26/2012 |