The invention relates to a progressive gear assembly as set forth in the preamble of claim 1.
Progressive gear assemblies find application, for example, in vehicle steering systems, particularly for motor vehicles. It is usually the case that turning the steering wheel is communicated via a steering shaft to a gear wheel meshing with a gear rack. When driven in this way the gear wheel shifts the gear rack which positions the wheels accordingly. With a progressive steering or progressive gear assembly the translation ratio is reduced from a maximum value in a center range of the steering wheel when the steering wheel is turned. This means that in the straight-ahead position of the steering wheel a relatively large turn of the steering wheel produces a small change in direction of the driving track, whereas when maneuvering with the steering wheel already strongly turned, just a relatively small change in turn produces a large change in direction. This is particularly desirable when parking or negotiating a serpentine.
The prior art proposes various solutions for achieving a progressive response of the gear assembly. However, these gear assemblies are structured relatively complicated and are thus correspondingly expensive in manufacture and maintenance. It is also a drawback with gear assemblies comprising a multitude of components that they often exhibit an undesired backlash or that torque fluctuations have to be put up with. In addition to this, the reversing point is attained relatively early.
DE-A-1 146 769 discloses an automotive steering gear with a variable translation ratio, the gear assembly comprising a gear wheel and a gear rack. In this arrangement the gear wheel is configured non-round in an eccentric mounting.
DE-A-39 13 809 proposes a small angle steering device with a pair of elliptical gear wheels.
An object of the invention is to provide a progressive gear assembly, particularly for a vehicle steering system, which is relatively small and compact.
This object is achieved by the gear assembly having the features of claim 1.
The progressive gear assembly in accordance with the invention comprises at least one spur gear and a toothed structure or gear wheel structure meshed by the spur gear. The spur gear comprises teeth which are arranged along a curve. The radius of curvature of the curve increases monotonically over an angular range of more than 90°.
The teeth of the spur gears may thus be arranged along a curve, the radius of curvature of which rises monotonically over an angular range of more than 90°, whilst the remaining circumferential portion of the spur gear is configured linear. The remaining circumferential portion, or at least a part thereof, may however also correspond to a curve which may have a radius of curvature which is constant or also falling. Further embodiments are of course possible within the scope of the teaching as described above.
In one preferred embodiment the curve with the monotonically rising radius of curvature is at least portionwise a spiral, the center point of which preferably coincides with an axis of rotation of the spur gear.
Preferably this spiral is logarithmic, i.e. it increases the distance away from its center point or pole by the same factor on every revolution.
In preferred embodiments the toothed structure is at least one gear rack which is ramped. The number of gear racks preferably corresponds to the number of spur gears.
Depending on the shape of the spur gears, the gear racks are configured linear ramped or curved ramped. In the case of a logarithmic curved portion of the spur gear the associated portion of the gear rack is configured preferably linear. In the case of a circular curved portion of the spur gear the associated gear rack is configured linear and horizontally oriented, when the center point of the circular curved portion is located in the axis of rotation of the spur gear. In the case of another profile of the curved portion of the spur gear the associated portion of the gear rack is configured correspondingly ramped and/or curved.
Thanks to correspondingly adapting the spur gears or pinions and toothed structure, the end point of the rotational motion in each direction is attainable not before ¾ of the revolution of the spur gear or pinion or steering shaft, so that the steering shaft can perform 1½ revolutions from end point to end point. This is achieved particularly by using two or more pinions running on at least two gear racks staggered parallel to each other and arranged one after another at least in part. These arrangements offer furthermore the advantage that no fluctuations in torque occur.
Thanks to the special shape of the gear wheels and gear racks respectively no additional components are needed to achieve a progressive steering gear. The steering shaft can thus be directly secured to the pinion, with the result that a gear assembly with zero backlash is achieved.
In other embodiments the toothed structure is a second spur gear likewise comprising teeth arranged along a curve, the radius of curvature of which increases monotonically over an angular range of more than 90°. Preferably the curve corresponds to a logarithmic spiral. The first spur gear is connectable to a drive shaft, preferably the steering shaft. The second spur gear is connectable to a driven shaft which preferably drives a conventional rack and pinion system. This embodiment has the advantage that vehicles can now be retrofitted with the progressive gear assembly in accordance with the invention by simple and cost-effective means.
The progressive gear assembly in accordance with the invention comprises a uniform torque profile. By a symmetrical arrangement of the individual components or by using three running lengths for the spur gears, the running lengths being staggered parallel to each other, a symmetrical edge running is now achievable.
The progressive gear assembly in accordance with the invention is particularly suitable for vehicle steering systems of motor vehicles. The assembly is suited both for normal road vehicles and for sports vehicles.
Preferably the radius of curvature of the curve locating the teeth is a minimum where the spur gear comes into contact or meshes with the toothed structure when the steering gear is in its center position. This results in the translation ratio changing relatively slowly with small excursions from the center position, it results in avoiding that a gear rack meshing with the spur gear needs to have a pronounced cycloidal shape with steep flanks.
Starting from its minimum the radius of curvature of the curve should rise monotonously over an angular range of at least 90°, especially at least 180°. This permits a smooth, even change in the translation ratio over this angular range.
In the center position of the steering gear the distance between the axis of rotation of the spur gear and point of contact of the spur gear with the toothed structure is preferably a minimum so that in this range the response of the steering gear to the steering wheel being turned is slowest.
Further advantageous embodiments are apparent from the dependent claims.
The subject matter of the invention will now be detailed by way of preferred example embodiments as shown in the attached drawings in which:
a is a diagrammatic side view of a gear assembly in accordance with the invention having gear wheels and gear racks in a first embodiment;
b is a top view of the gear racks as shown in
c is a graph plotting the progression of the gear assembly as shown in
d is a view in perspective of one variant of the gear assembly as shown in
a is a detail view of a gear wheel and a first variant of a gear rack in the region of its apex;
b is a detail of the gear rack as shown in
a is a diagrammatic side view of a gear assembly in accordance with the invention having gear wheels and gear racks in a second embodiment;
b is a top view of the gear racks as shown in
c is a graph plotting the progression of the gear assembly as shown in
a is a diagrammatic side view of a gear assembly in accordance with the invention having gear wheels and gear racks in a third embodiment;
b is a top view of the gear rack as shown in
c is a graph plotting the progression of the gear assembly as shown in
a is a diagrammatic side view of a gear assembly in accordance with the invention having gear wheels and gear racks in a fourth embodiment;
b is a top view of the gear racks as shown in
c is a graph plotting the progression of the gear assembly as shown in
a is a diagrammatic side view of a gear assembly in accordance with the invention having gear wheels and gear racks in a fifth embodiment;
b is a top view of the gear racks as shown in
c is a graph plotting the progression of the gear assembly as shown in
a is a detail view of a gear wheel and of a second variant of a gear rack in the region of its apex;
b is a detail of the gear rack as shown in
a is a detail view of a gear wheel and of a third variant of a gear rack in the region of its apex;
b is a detail of the gear rack as shown in
a is a view in perspective of a gear assembly in accordance with the invention in a sixth embodiment, and
b is a diagrammatic view of the gear wheels as shown in
Referring now to
Each of the spur gears 1, 2 meshes with a toothed structure in the form of a gear rack 3, 4, 5 while being rolled along the gear racks 3, 4, 5. This results in either the axis of rotation 12 being shifted along a preferably horizontal straight line or the gear racks 3, 4, 5 being shifted correspondingly in their longitudinal direction. The third gear rack 5 provided merely optionally is depicted lighter than the first and second gear racks 3, 4 in
In
The spur gears 1, 2 comprise teeth 11 arranged along a curve 10 (see
In this example, the teeth are arranged over an angular range of more than 180° and less than 360° on the curve 10, a remaining circumferential portion of the spur gear 1, 2 being configured toothless. In the embodiment as shown in
The center point of the curve 10 in this arrangement remains preferably in a fixed position relative to the spur gear 1, 2 and further preferably coincides with the axis of rotation 12 of the spur gear 1, 2.
In the example embodiment as shown in this case the curve 10 is a spiral, particularly a logarithmic spiral. Its center point coincides preferably with the axis of rotation 12 of the spur gear 1, 2.
The two or three spur gears 1, 2 used in this example embodiment each comprise the same number of teeth and the same curve shape, they otherwise also preferably being configured identical. The first and the second spur gear 1, 2 are however arranged differingly positioned and mirror symmetrical relative to each other. Preferably, their portions having the longest radius of curvature r point in opposite 180° directions whereas the portions having the shortest radius of curvature r point in the same direction. This is best appreciated from
The flanks of the individual teeth of the spur gears 1, 2 and gear racks 3, 4, 5 are shaped correspondingly optimized to achieve smooth rolling of the individual gear wheels 1, 2 on the gear racks 3, 4, 5 with minimum friction and noise. This is, however, well known to the person skilled in the art and thus not further detailed in the present context.
The gear racks 3, 4, 5 in this example are configured linear but ramped. The slope achieves, among other things, rolling of the spur gears on the gear racks wherein the axes of rotation of the spur gears remain at a constant level. The gear racks are arranged staggered in parallel and are arranged one after another at least in part. The first and third gear rack 3, 5 in this arrangement are oriented staggered parallel to each other, one alongside the other. Preferably they are configured identical and feature the same slope. Between them, the second gear rack 4 is disposed, the starting portion of which overlaps the end portion of the first and third gear rack 3, 5. It comprises preferably the same slope, but opposite to that of the first and third gear rack 3, 5. In a transitional portion U the gear racks 3, 4, 5 each feature their apex.
The center position of the steering wheel and thus of the gear wheels 1, 2 preferably corresponds to the position P4, i.e. when the gear wheels 1, 2 are at the apex of the gear racks 3, 4, 5. When turning the steering wheel to the left, the positions P3, P2, P1 are passed through. In this process, the first and, where provided, the third first spur gear 1 mesh(es) with the corresponding first third gear rack 3, 5. Depending on their rotational position the gear wheels 1 contact the gear racks in lines or points of contact as are assigned to a monotonically rising radius of curvature of the curve 10. In other words, in position P4 the tooth of the spur gear meshing with the gear rack is assigned the smallest radius of curvature, in position P1 the largest. The middle second gear wheel 2 turns out of mesh with a gear rack in empty space. This turning out of mesh is particularly well evident from
The radius of curvature r of the curve is a minimum where the gear wheels 1, 2 and the gear racks 3, 4, 5 mesh in the center position of the steering wheel, i.e. in the position P4. But the minimum radius of curvature of the curve is preferably greater than the minimum distance between the curve or the teeth and the axis of rotation 12 so that the gear transmission ratio becomes smaller when the steering wheel is turned from its center position.
Turning the steering wheel to the right causes the first and third gear wheel 1 to turn without meshing whilst the second gear wheel 2 meshes with its corresponding gear rack 4. In this case too, they turn from the smallest radius of curvature to the largest radius of curvature from the center position P4. It is evident from
The travel achieved by the turning from position P4 to position P1 is shown in
Referring now to
Adapted to the shape of the spur gears 1, 2 are the gear racks 3, 4, firstly, i.e. starting from their apex, configured linear ramped before translating into a ramped but curved line K.
Shown in turn in
Referring now to
Referring now to
Referring now to
The apex of the gear rack can be configured in different ways. A first variant is illustrated in
Shown in
In the configuration of the apex according to
Referring now to
The drive gear wheel 1 has preferably the same shape as the gear wheel shown in
In the examples as described above the center points of the curves each coincide with the axes of rotation of the gear wheels. In addition, the axes of rotation are also mounting axes of the gear wheels. These are preferred embodiments, However, it is just as possible to mount the gear wheels otherwise, or to arrange the axes of rotation outside of the center points of the curves. As mentioned above, the logarithmic spiral is the preferred shape of the curve, but here too, other curves are just as possible comprising a monotonically increasing radius of curvature over an angular region of at least 90° as long as the gear rack or the further gear wheel meshing with the gear wheel is shaped correspondingly adapted. It is furthermore to be noted that also combinations of the teaching of individual embodiments are possible and are covered by this disclosure.
Number | Date | Country | Kind |
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0108/05 | Jan 2005 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP06/00559 | 1/23/2006 | WO | 00 | 7/25/2007 |