1. Field of the Invention
The invention regards a progressive vortex pump used in pumping systems, such as oil wells.
2. Description of the Related Art
A conventional progressive vortex pump was described in US2008050249. This progressive vortex pump comprises a pumping assembly provided with an inlet housing in contact with the fluid to be pumped and an outlet housing connected to a pumping pipe. The pump assembly is driven by a shaft connected to a motor assembly.
When the progressive vortex pump is installed in a well, such as an oil well, the pumping assembly is positioned within a well casing pipe, which has its upper end located at the well surface and lower end in contact with the fluid to be pumped. Similarly, the pumping pipe extends inside the well casing pipe up to the surface of the well.
In US2008050249, the shaft of the progressive vortex pump extends from the pumping assembly through the pumping pipe to the motor assembly located at the well surface. BRMU8802106-8 describes a progressive vortex pump, wherein the shaft extends from the pumping assembly up to a motor assembly comprising a submerged electric motor positioned below said pumping assembly.
Both in the progressive vortex pump with surface motor assembly, and in the progressive vortex pump with submerged motor assembly, the pumping assembly is further provided with a pump housing, inside of which multiple adjacent pumping stages are arranged, each pumping stage comprising a stator attached within the pump housing, a primary diffuser coupled to the anterior side of the stator, a second diffuser coupled to the posterior side of the stator, and a disc-shaped rotor having a central bore and a rim with vanes, said rotor being coupled to the shaft and positioned internally to the stator.
As disclosed in US2008050249, each pumping stage comprises a stage inlet connected with a circular channel, which is connected with a stage outlet. The rotor vanes are arranged inside the circular channel. The pumping stages are arranged in such a way that the stage outlet of an anterior pumping stage is connected with the stage inlet of a posterior pumping stage.
US2015330392 discloses a progressive vortex pump which is different from the pump disclosed in US2008050249 by the fact that each pumping stage comprises at least two stage inlets, each stage inlet being connected with a respective circular channel, each circular channel being connected with a respective stage outlet, said stage inlets are evenly distributed along the stator internal perimeter, said stage outlets are evenly distributed along the stator internal perimeter, and said pumping stages being arranged in such a way that each stage outlet of an anterior pumping stage is connected to a respective stage inlet of a posterior pumping stage. This setting solved the problem of excessive shear stress on the pump shaft.
Both in the US2008050249 pump, as in the US2015330392 pump, under operating conditions, when the rotor spins, the fluid enters the pumping stage through at least one stage inlet, passes through the respective circular channel and exits the pumping stage through the respective stage outlet, being forwarded to the next pumping stage. Thus, fluid pressure increases between the stage inlet and the respective stage outlet, and it also increases from one pumping stage to the next, along the pumping direction.
Under operating conditions, besides pumping the fluid through at least one stage inlet, passing through the respective circular channel and exiting through the respective stage outlet, a film of anterior fluid is formed between the anterior side of each rotor and the posterior surface of the diffuser coupled to the anterior side of the stator, and a film of posterior fluid is formed between the posterior side of each rotor and the anterior surface of the diffuser coupled to the posterior side of the stator.
Since the fluid pressure increases along the pumping direction, the pressure of the posterior fluid film becomes larger than the pressure of the anterior fluid film, exerting an axial load on each rotor, which causes undue rubbing of the rotor against the diffuser coupled to the anterior side of the stator.
The goal of the invention is to provide a progressive vortex pump which eliminates the problem of excessive axial load on the rotors.
The invention provides a progressive vortex pump comprising an inlet housing in contact with the pumped fluid, a pump housing connected to the inlet housing, and an outlet housing connected to the pump housing and connected to a pumping pipe.
The pump housing comprises multiple adjacent pumping stages, each pump stage having a stator with an anterior side and a posterior side, said stator being attached within the pump housing; a primary diffuser coupled to the anterior side of the stator; a secondary diffuser coupled to the posterior side of the stator; and a disc-shaped rotor having a central bore and a rim with vanes. The rotor is positioned within the stator, between the first and the second diffusers. The stator, the diffusers and the rotor are build and arranged to receive a shaft, which is connected to the central bore of the rotor, and to provide at least two stage inlets, each stage inlet is connected with a respective circular channel, which is connected with a respective stage outlet. The pumping stages are arranged in such a way that a stage outlet of an anterior pumping stage is connected with the respective stage inlet of a posterior pumping stage. The shaft is coupled to a motor assembly which drives the pump.
According to the invention, each rotor comprises at least one through hole along the axial direction, said through hole being positioned between the central bore and the rotor rim. Advantageously, the presence of a through hole on the rotor enables, under operating conditions, fluid exchange from the posterior fluid film to the anterior fluid film, thus promoting a pressure balance between the posterior and anterior fluid films, therefore enabling the rotor to work evenly, preventing rubbing on adjacent diffusers.
The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of the disclosure. For a better understanding of the invention, its operating advantages, and specific objects attained by its use, reference should be had to the drawing and descriptive matter in which there are illustrated and described preferred embodiments of the invention.
The following preferred embodiments are provided for further illustrating, but not for limiting, the present invention.
The invention provides a progressive vortex pump comprising an inlet housing (21) in contact with the fluid (F) to be pumped, a pump housing (23) connected to the inlet housing (21) and an outlet housing (22) connected to the pump housing (23) and connected to a pumping pipe (30).
The pump housing (23) comprises multiple adjacent pumping stages (24), each pump stage (24) having a stator (240) with an anterior side and a posterior side, said stator (240) being attached within the pump housing (23); a first diffuser (250) coupled to the anterior side of the stator (240); a second diffuser (250) coupled to the posterior side of the stator (240); and a disc-shaped rotor (260) with a central bore (261) and a rim (262) with vanes (263). The rotor (260) is positioned within the stator (240), between the first diffuser (250) and the second diffuser (250). The stator (240), the diffusers (250) and the rotor (260) are constructed and arranged to receive a shaft (40), which is connected to the central bore (261) of the rotor (260), and to provide at least two stage inlets (E1, E2), each stage inlet (E1, E2) is connected with a respective circular channel (C1, C2), which is connected with a respective stage outlet (S1, S2). The pump stages (24) are arranged in such a way that a stage outlet (S1, S2) of an anterior pumping stage (24) is connected with the respective stage inlet (E1, E2) of a posterior pumping stage (24). The rotor (260) vanes (263) are arranged inside the circular channel (C1, C2). The shaft (40) is coupled to a motor assembly (50, 50′) which drives the pump.
Under operating conditions, when the rotor (260) spins, the fluid (F) enters the pumping stage (24) through the stage inlets (E1, E2), passes through the respective circular channel (C1, C2) and exits the pumping stage (24) through the respective stage outlet (S1, S2), being forwarded to the next pumping stage (24). Thus, fluid (F) pressure increases between the stage inlet (E1, E2) and the respective stage outlet (S1, S2), and also increases from one pumping stage (24) to the next pumping stage (24), along the pumping direction.
Under operating conditions, besides pumping the fluid (F) through the stage inlets (E1, E2), passing through the respective circular channel (C1, C2), and exiting through the respective stage outlet (S1, S2), a film of anterior fluid (j1) is formed between the anterior side of each rotor (260) and the posterior surface (254) of the diffuser (250) coupled to the anterior side of the stator (240), and a film of posterior fluid (j2) is formed between the posterior side of each rotor (260) and the anterior surface (253) of the diffuser (250) coupled to the posterior side of the stator (240).
As the fluid (F) pressure increases along the pumping direction, the pressure of the film of posterior fluid (j2) becomes larger than the pressure of the film of anterior fluid (j1), exerting an axial load on each rotor (260), which causes undue rubbing of the rotor (260) against the diffuser (250) coupled to the anterior side of the stator (240).
According to the invention, each rotor (260) comprises at least one through hole (264) in the axial direction, said through hole (264) being positioned between the central bore (261) and the rim (262). Advantageously, the presence of a through hole (264) on the rotor (260) enables, under operating conditions, fluid (F) exchange from the film of posterior fluid (j2) to the film of anterior fluid (j1), thus promoting a pressure balance between the posterior (j2) and anterior (j1) fluid films, therefore enabling the rotor (260) to work evenly, preventing rubbing on adjacent diffusers (250).
Preferably, as shown in
Each diffuser (250) is disc shaped and has an anterior surface (253) and a posterior surface (254), and a central hole (251). Each diffuser (250) is additionally equipped with an anterior ring gasket (71) having an outer face (711) protruding from the anterior surface (253) of the diffuser (250), said outer face (711) being in contact with the posterior side of a preceding rotor (260). Each diffuser (250) is additionally equipped with a posterior ring gasket (72) having an outer face (721) protruding from the posterior surface (254) of the diffuser (250), said outer face (721) being in contact with the anterior side of a consecutive rotor (260). For example, the gaskets (71, 72) can be made of polytetrafluoroethylene.
In a pumping stage (24), the posterior gasket (72) of the diffuser (250) coupled to the anterior side of the stator (240), and the anterior gasket (71) of the diffuser (250) coupled to the posterior side of the stator (240) help maintain the rotor (260) balanced in place and slightly away from the surfaces (253, 254) of the adjacent diffusers (250). This characteristic is advantageous when starting the pump, when the posterior (j2) and anterior (j1) fluid films are yet not present. A further advantage is that the gaskets (71, 72) prevent any solid particles contained in the fluid (F), such as sand, to access the central part of the pump along the shaft (40). On the other hand, the gaskets (71, 72) do not achieve a complete seal, allowing the exchange of fluid (F) from the posterior fluid film (j2) to the anterior fluid film (j1).
In the illustrated embodiment, as shown in
According to another embodiment not shown here, each rotor (260) can have its central bore (261) directly and tightly coupled to the shaft (40). The spin of the shaft (40) drives the spin of the rotor (260), wherein the shaft (40) slides around the central hole (823) of the sleeve (82) of each diffuser (250).
Alternatively, as shown in
The stators (240) are ring-shaped, and their outer surface (241) is in contact with the inner surface of the pump housing (23). The inner surface (242) of the stator (240) has at least two locking projections (243) with straight front and rear faces (243a), circular internal face (243b) and axial length smaller than the axial length of the stator (240). The locking protrusions (243) are evenly distributed around the inner perimeter of the stator (240). The inner surface (242) of the stator (240) also has at least two regions with no protrusions, which define at least two stator inlets (244), each stator inlet (244) located on one side of the respective locking protrusion (243). The inner surface (242) of the stator (240) has at least two passage protrusions (246), with straight front and rear faces (246a), axial length equal to the axial length of the locking protrusion (243), and inner face (246b) shaped as a double curved ramp with convergent apexes (246c), each passage protrusion (246) being located next to the respective stator inlet (244). The inner surface (242) of the stator (240) also has at least two areas with no protrusions, which define two stator outlets (245), each stator outlet (245) located adjacent to the respective passage protrusion (246). The arc length of the passage protrusions (246) is considerably longer than the arc length of the locking protrusions (243). The passage protrusions (246) extend over most of the inner perimeter of the stator (240), each passage protrusion (246) is interrupted at one of its ends by the respective stator inlet (244), and at the other end by the respective stator outlet (245), said stator inlet (244) and said stator outlet (245) being separated by the respective locking protrusion (243).
As can be seen in
Each rotor (260) has a curved double-ramped edge (262) with convergent apexes (262a). The rotor diameter (260), as measured up to its vanes (263), is larger than the rotor diameter (260) measured to the apex (262a).
At each pumping stage (24), the coupling of the first diffuser (250) to the anterior side of the stator (240) is set by positioning the posterior surface (254) of said diffuser (250) against the anterior face of the locking protrusions (243) and the anterior face of the passage protrusions (246), aligning each non-recessed posterior region (254b) to a respective locking protrusion (243). Coupling of the second diffuser (250) to the posterior side of the stator (240) is set by positioning the anterior surface (253) of said diffuser (250) against the posterior face (243a) of the locking protrusions (243) and the posterior face (246a) of the passage protrusions (246), aligning each non-recessed anterior region (253b) to a respective locking protrusion (243).
In
The first stage inlet (E1) is provided by the alignment of an axial passage (252) of the first diffuser (250) coupled to the anterior side of the stator (240) with a respective stator inlet (244), and with a respective anterior recessed end (253a), adjacent to a non-recessed anterior region (253b) of the second diffuser (250) coupled to the posterior side of the stator (240). The first circular channel (C1) connected with the first stage inlet (E1) is provided by aligning a respective posterior recess (254a) of the first diffuser (250) coupled to the anterior side of the stator (240), with a respective passage protrusion (246) of the stator (240), with the rim (262) of the rotor (260) and with a respective anterior recess (253a) of the second diffuser (250) coupled to the posterior side of the stator (240). The first stage outlet (S1) connected with the first circular channel (C1) is provided by aligning a respective posterior recess end (254a) adjacent to a posterior non-recessed region (254b) of the first diffuser (250) coupled to the anterior side of the stator (240), with a respective stator outlet (245) and with a respective axial passage (252) of the second diffuser (250) coupled to the posterior side of the stator (240).
The second stage inlet (E2) is formed by aligning a second axial passage (252) of the first diffuser (250) coupled to the anterior side of the stator (240) with a respective stator inlet (244) and with a respective anterior recessed end (253a), adjacent to a non-recessed anterior portion (253b) of the second diffuser (250) coupled to the posterior side of the stator (240). The second circular channel (C2) connected with the second stage inlet (E2) is provided by aligning a respective posterior recess (254a) of the first diffuser (250) coupled to the anterior side of the stator (240), with a respective passage protrusion (246) of the stator (240), with the rim (262) of the rotor (260) and with a respective anterior recess (253a) of the second diffuser (250) coupled to the posterior side of the stator (240). The second stage outlet (S2) connected with the second circular channel (C2) is provided by aligning a respective posterior recessed end (254a), adjacent to a posterior non-recessed region (254b) of the first diffuser (250) coupled to the anterior side of the stator (240), with a respective stator outlet (245) and with a respective axial passage (252) of the second diffuser (250) coupled to the posterior side of the stator (240).
A circular channel (C), as shown in
Under operating conditions, when the rotor spins (260), the fluid (F) develops a vortex motion in each of the two regions of the circular channel (C) during its passage through said circular channel (C), as is indicated schematically by the arrows in
When the progressive vortex pump is installed in a well, as shown in
In a progressive vortex pump installed in a well with a surface motor assembly (50), the shaft (40) extends from the pump assembly (20) through the pump piping (30) to the motor assembly (50), comprising a surface electric motor (52), positioned at the surface of the well (SP), as can be seen in
The progressive vortex pump further comprises, as shown in
Naturally, the pressure of the pumped fluid (F) increases with the number of pumping stages (24) of the progressive vortex pump. Thus, the number of pumping stages (24) of a progressive vortex pump is set according to the desired application. For example,
The invention is not limited by the embodiments described above which are presented as examples only but can be modified in various ways within the scope of protection defined by the appended patent claims.
Number | Name | Date | Kind |
---|---|---|---|
6443692 | Sakamoto | Sep 2002 | B1 |
9562532 | Geremia | Feb 2017 | B2 |
20040028521 | Penzar | Feb 2004 | A1 |
20080050249 | Geremia | Feb 2008 | A1 |
20150330392 | Geremia | Nov 2015 | A1 |
20170211576 | Geremia | Jul 2017 | A1 |
Number | Date | Country | |
---|---|---|---|
20170211576 A1 | Jul 2017 | US |