The present invention claims priority under 35 U.S.C. §119 to Japanese Application No. 2008-142282 filed May 30, 2008, the entire contents of which are incorporated herein by reference.
The present invention relates to a projection display device for enlarging and projecting an image on a screen.
An LED source having an LED (Light Emitting Diode) has been widely used in a projection display device for enlarging and projecting an image on a screen. Further, in the projection display device, a condenser lens has been used for converging light emitted from the LED source to a light modulation element such as a liquid crystal panel. However, in a projection display device using a conventional condenser lens, a loss of light quantity emitted from the LED source is large.
An optical lens is proposed which is capable of reducing a loss of light quantity in US 2008/0037116 A1. In this Patent Reference, an optical lens whose light condensing property is superior is proposed in which a light emitted from the LED source is capable of efficiently condensing to a light modulation element.
The optical lens described in the Patent Reference is superior in light condensing property. On the other hand, needs for downsizing of a projection display device have been recently increased and, in order to cope with the needs for downsizing, a projection display device is also proposed in which a three-color LED source having three color LEDs, i.e., red, green and blue is used as a light source without using a color wheel.
However, the present inventors have examined and found that, when a three-color LED source is used as a light source, the optical lens described in the above-mentioned Patent Reference cannot be assembled with the three-color LED source as it is for use. The problem will be explained below with reference to
As shown in
In this structure, for example, when the red LED 211 disposed at the second quadrant on the three-color LED source 201 emits light and red light is emitted from the three-color LED source 201, as shown in
In this manner, in the structure as shown in
In view of the problem described above, the present invention may advantageously provide a projection display device which is capable of reducing its size by using a three-color LED source and, in addition, which is capable of using an optical lens whose light condensing property is superior as an optical lens for condensing light from the three-color LED source.
According to the present invention, there may be provided a projection display device for enlarging and projecting image on a screen including a three-color LED source having a red LED, a green LED and a blue LED, a light pipe for making uniform illumination distribution of light emitted from the three-color LED source, an optical lens for making the light from the light pipe into parallel light, and a light modulation element which includes a light modulation part for modulating the light from the optical lens. In which the optical lens includes a first toroidal lens element which is provided with a first entrance face which is formed in a ring shape and on which the light whose angle with respect to an optical axis is a predetermined angle is incident to image the light, and a first exit face which is formed in a ring shape and which emits the light incident from the first entrance face, and a second lens element which is provided with a second entrance face which is formed in a ring shape and which is adjacently disposed to the first exit face in an optical axis direction. In accordance with an embodiment of the invention, the angle with respect to the optical axis of the light which is incident on the first entrance face is between 40° (degrees) and 90° (degrees).
In the projection display device in accordance with an embodiment of the invention, the optical lens includes a first toroidal lens element which is provided with a first entrance face which is formed in a ring shape and on which the light whose angle with respect to an optical axis is, for example, between 40° (degrees) and 90° (degrees), is incident to image the light, and a first exit face which is formed in a ring shape and which emits the light incident from the first entrance face, and a second lens element which is provided with a second entrance face which is formed in a ring shape and which is adjacently disposed to the first exit face in an optical axis direction. The optical lens is structured similarly to the optical lens which is described in the above-mentioned Patent Reference, i.e., US 2008/0037116 A1. In other words, the optical lens which is used in the projection display device in accordance with an embodiment of the invention is superior in light condensing property. Further, the projection display device in accordance with an embodiment of the invention is provided with a light pipe for making uniform illumination distribution of light emitted from a three-color LED source and thus, even when the optical lens which is described in the above-mentioned Patent Reference and whose light condensing property is superior is used, the light emitted from the three-color LED source is irradiated on the whole face of the light modulation part in the state that its illumination distribution is uniform. Therefore, when plural colors of lights are successively emitted from the three-color LED source, color mixture of emitted lights is apparently performed. Further, when plural colors of lights are simultaneously emitted from the three-color LED source, color mixture of lights from the three-color LED source is performed. As a result, in the projection display device in accordance with an embodiment of the invention, downsizing of the projection display device is attained by enabling to use the three-color LED source and, at the same time, the optical lens whose light condensing property is superior is used.
As described above, in the projection display device in accordance with an embodiment of the invention, its size is capable of being reduced by using a three-color LED source and, in addition, an optical lens whose light condensing property is superior is capable of being used as an optical lens for condensing light from the three-color LED source.
Other features and advantages of the invention will be apparent from the following detailed description, taken in conjunction with the accompanying drawings that illustrate, by way of example, various features of embodiments of the invention.
An embodiment of the present invention will be described below with reference to the accompanying drawings.
The projection display device 1 in this embodiment is a small display device which utilizes a micro-mirror display element 2 that is a reflection type light modulation element to enlarge and project an image or video on a screen (not shown). As shown in
In this specification, the “micro-mirror display element” is a light modulation element in which a number of minute mirrors (reflection mirror) having about several μm square is arranged on a silicon substrate. The micro-mirror display element controls whether a light from the light source is reflected toward a screen direction or not by changing inclination of the minute mirror with the use of electrostatic attractive force. The micro-mirror display element is provided with similar functions to an element generally referred to as a DMD which is a brand name of Texas Instruments Inc.
The micro-mirror display element 2 includes a plurality of reflection mirrors (not shown) for modulating and reflecting a light from the LED source 3 and a control circuit (not shown) for controlling the reflection mirrors. In this embodiment, an optical modulation face 2a as a light modulation part for modulating a light from the optical lens 5 is structured with a plurality of the reflection mirrors. As shown in
As shown in
The light pipe 4 is formed in a square tube shape. The LED source 3 is attached to an end face of the light pipe 4 (left end face in
In accordance with an embodiment of the present invention, the light pipe 4 may be formed in a multi-angular tube shape other than a square or rectangular tube shape, or other shapes such as a cylindrical or elliptical tube shape. Further, the shape of an incidence port for light which is formed in the one of the end faces of the light pipe 4 may be formed in a similar shape to the shape of the light emitting face of the LED source 3 (i.e. square shape) or may be formed in a similar shape to the shape of the optical modulation face 2a (i.e. laterally long rectangular shape). In other words, the shape of the incidence port for light of the light pipe 4 may be different from or similar to the shape of the emitting port for light.
The optical lens 5 is attached to the other end side of the light pipe 4. The optical lens 5 makes light from the light pipe 4 in a parallel light by utilizing refraction and reflection of light. A detailed structure of the optical lens 5 will be described below.
The relay lens 6 is disposed between the optical lens 5 and the RTIR prism 7 in a direction of the optical axis L (optical axis direction). The micro-mirror display element 2 is fixed to the RTIR prism 7. The projection lens 8 has a function to make the reflection mirror of the micro-mirror display element 2 and the screen to be optically conjugate relation and an image formed on the reflection mirror of the micro-mirror display element 2 is enlarged and projected on the screen.
In this embodiment, as described above, the reflection surface is formed on the inside face of the light pipe 4 and the light pipe makes illumination distribution of the light that is emitted from the LED source 3 uniform. In other words, for example, when the red LED 11 is actuated to emit red light from the LED source 3, the red light having passed through the optical lens 5 is irradiated on the whole face of the optical modulation face 2a by the operation of the light pipe 4 as shown in
Therefore, when the LEDs 11-13 are successively actuated at a high speed to emit plural colors of lights from the LED source 3, color mixture of lights successively emitted from the LED source 3 is apparently performed by the operation of the light pipe 4. Further, when plural colors of lights are simultaneously emitted from the LED source 3, color mixture of lights from the LED source 3 is performed by the operation of the light pipe 4.
In accordance with an embodiment of the present invention, as described above, the emitting port for light of the light pipe 4 is formed in a laterally long rectangular shape. Therefore, lights emitted from the LEDs 11-13 having a square-shaped light emitting face are changed in a laterally long rectangular shape when they have passed through the light pipe 4. In other words, the lights emitted from the LEDs 11-13 having a square-shaped light emitting face are changed in a shape corresponding to an aspect ratio of the optical modulation face 2a of the micro-mirror display element 2 by the operation of the light pipe 4.
In the projection display device 1 structured as described above, light emitted from the LED source 3 becomes illumination light whose illumination distribution is uniform by the light pipe 4 and becomes parallel light by the optical lens 5 and then transmits through the relay lens 6. The illumination light transmitted through the relay lens 6 is transmitted through the RTIR prism 7 to be incident on the micro-mirror display element 2. The illumination light incident on the micro-mirror display element 2 is modulated and reflected so as to be directed toward the projection lens 8 or toward a position separated from the projection lens 8. The imaging light of the reflected light is totally reflected in the inside of the RTIR prism 7 to be enlarged and projected on the screen by the projection lens 8.
A detailed structure of the optical lens 5 will be described below. The optical lens 5 in this embodiment is provided with the same structure and the same function as the “Photon Vacuum” which is a product of Upstream Engineering (Finland). Fundamental conception of the optical lens 5 has been publicly known because it is described in detail in the above-mentioned Patent Reference and thus detailed description of the fundamental conception of the optical lens 5 is omitted in this specification. Further, the structure of the optical lens 5 is described in detail in the above-mentioned Patent Reference, i.e., US 2008/0037116 A1, and thus the optical lens 5 is specified in detail with reference to this Patent Reference.
In
As shown in
The first lens element 15, the second lens element 16 and the third lens element 17 are formed in a substantially toroidal shape with the optical axis L as their center. The third lens element 17 is disposed on an inner peripheral side on an upper side of the first lens element 15. The second lens element 16 is disposed on an upper side of the first lens element 15 and the third lens element 17. The fourth lens element 18 is a Fresnel lens with the optical axis L as its center. The fourth lens element 18 is disposed on inner peripheral sides of the first through the third lens elements 15-17 and surrounded by the first through the third lens elements 15-17.
The first lens element 15 is provided with a ring-shaped entrance (incidence) face T101 on which light emitted from the LED source 3 and passed through the light pipe 4 is incident, a ring-shaped reflection face M101 which totally reflects the incident light, and a ring-shaped exit (emission) face T102 which emits the light reflected by the reflection face M101.
As shown in
The third lens element 17 is, similarly to the first lens element 15, provided with a ring-shaped entrance (incidence) face T103 on which light emitted from the LED source 3 and passed through the light pipe 4 is incident, a ring-shaped reflection face M102 which totally reflects the incident light, and a ring-shaped exit (emission) face T104 where the light reflected by the reflection face M102 is emitted.
As shown in
The second lens element 16 is provided with ring-shaped entrance (incidence) faces T105 and T106 on which lights from the exit faces T102 and T104 are incident, and ring-shaped exit (emission) faces T107 and T108 where the lights passed through the second lens element 16 are emitted. The entrance faces T105 and T106 are adjacently disposed to the exit faces T102 and T104 in the optical axis direction. The entrance faces T105 and T106 are formed in a curved surface, which is a refraction plane where the incident light is refracted. The exit faces T107 and T108 are formed in a curved surface, which is a refraction plane where the emitted light is refracted. In this embodiment, the second lens element 16 is provided with no reflection face for reflecting the incident light. Further, gap is formed between the exit faces T102 and T104 and the entrance faces T105 and T106, and appropriate material may be filled into the gap.
As can be seen from the ray tracings shown in
As described above, the optical lens 5 in this embodiment is structured of the fourth lens element 18 (Fresnel lens) disposed with the optical axis L as its center and two imaging channels A and B.
The entrance face T101 of the first lens element 15 and the entrance face T103 of the third lens element 17 are incident with light, for example, whose angle θ with respect to the optical axis L is about 40° (degrees) or more of the light emitted from the LED source 3. Further, the fourth lens element 18 is incident with light whose angle θ with respect to the optical axis L is about less 40° (degrees) of the light emitted from the LED source 3. In this embodiment, since the third lens element 17 is disposed on the inner peripheral side of the first lens element 15, the angle θ of the light incident on the entrance face T103 is smaller than the angle θ of the light incident on the entrance face T101.
The entrance faces T101 and T105 and the exit faces T102 and T107 are torus-like surface and do not have imaging power in a tangential direction which is perpendicular to the axial cross-section plane including the optical axis L but have imaging power in the axial cross-section plane. In any cross-sectional plane including the optical axis L, the entrance face T101 images light from the LED source 3 through the reflection face M101 into an intermediate image approximately between the exit face T102 and the entrance face T105. The exit face T102 and the entrance face T105 make an image on the entrance face T101 image on the exit face T107. Further, the exit face T107 images the intermediate image to infinity and forms a rectangular telecentric illumination pattern. In other words, in any cross-sectional plane including the optical axis L, the desired transformation is formed.
Similarly, the entrance faces T103 and T106 and the exit faces T104 and T108 are torus-like surface and do not have imaging power in a tangential direction which is perpendicular to the axial cross-section plane including the optical axis L but have imaging power in the axial cross-section plane. In any cross-sectional plane including the optical axis L, the entrance face T103 images light from the LED source 3 through the reflection face M102 into an intermediate image approximately between the exit face T104 and the entrance face T106. The exit face T104 and the entrance face T106 make an image on the entrance face T103 image on the exit face T108. Further, the exit face T108 images the intermediate image to infinity and forms a rectangular telecentric illumination pattern. In other words, in any cross-sectional plane including the optical axis L, the desired transformation is formed.
In this embodiment of the present invention, since geometry of the imaging channels A and B is optimized by using aspherical cross-section surfaces of the entrance faces T101, T103, T105 and T106 and the exit faces T102, T104, T107 and T108, the desired transformation is performed accurately.
In the tangential direction, the angular magnification is defined by the distance of the entrance face T101 (or T103) from the optical axis L and the distance of the exit face T107 (or T108) from the optical axis L. This is because of the cylindrical symmetry of the first through the third lens elements 15-17, from which it follows that the skewness of each ray is invariant. Skewness is the product of the distance of the ray from the optical axis L and the tangential component of the ray. In this embodiment, since the entrance face T101 and the exit face T107 are spaced the same distance (on average) from the optical axis L, the tangential component at the exit face T107 is the same as the tangential component at the entrance face T101. Similarly, in this embodiment, since the entrance face T103 and the exit face T108 are spaced the same distance (on average) from the optical axis L, the tangential component at the exit face T108 is the same as the tangential component at the entrance face T103. In other words, since channel entrance and exit pupils are spaced the same distance (on average) from the optical axis, the tangential component at the exit pupil is therefore the same as at the entrance pupil, which means that the desired transformation is formed.
In accordance with an embodiment of the present invention, the reflection faces M101 and M102 may be provided between the entrance faces T105, T106 and the exit faces T107, T108 instead of providing between the entrance faces T101, T103 and the exit faces T102, T104. Further, the reflection faces M101 and M102 may be provided between the exit faces T102, T104 and the entrance faces T105, T106.
Further, in the embodiment described above, the second lens element 16 is one piece of lens element on which lights from the first lens element 15 and the third lens element 17 are incident. However, instead of the second lens element 16, two separate lens elements, i.e., one lens element on which light from the first lens element 15 is incident and another lens element on which light from the third lens element 17 is incident, may be provided. Further, the first through fourth lens elements 15-18 may be structured in an integral manner.
As described above, in this embodiment, the optical lens 5 includes the first lens element 15 which is provided with the entrance face T101 on which light, for example, whose angle θ with respect to the optical axis L is about 40° (degrees) or more is incident to form image of light and the exit face T102 for emitting the light incident from the entrance face T101, and the second lens element 16 which is provided with the entrance face T105 adjacent to the exit face T102 in the optical axis direction. The optical lens 5 is structured similarly to the optical lens which is disclosed in the above-mentioned Patent Reference. In other words, the light condensing property of the optical lens 5 in this embodiment is superior. Further, since the projection display device 1 includes the light pipe 4, even when the optical lens 5 whose light condensing property is superior is used, the light emitted from the LED source 3 is irradiated on the whole face of the optical modulation face 2a in the state that its illumination distribution is uniform. Therefore, as described above, when plural colors of lights are successively emitted from the LED source 3, color mixture of emitted lights is apparently performed by the operation of the light pipe 4. Further, when plural colors of lights are simultaneously emitted from the LED source 3, color mixture of lights from the LED source 3 is performed. As a result, in this embodiment, downsizing of the projection display device 1 is attained by using the LED source 3 that is a three-color LED source and, at the same time, the optical lens 5 whose light condensing property is superior is used.
In this embodiment, the first lens element 15 is provided with the reflection face M101 which reflects the light incident on the entrance face T101 toward the exit face T102. Further, in this embodiment, the optical lens 5 is provided with the third lens element 17 having the entrance face T103 and the exit face T104, and the second lens element 16 is provided with the entrance face T106 which is adjacent to the exit face T104 in the optical axis direction. Further, the third lens element 17 is disposed on the inner side in the radial direction of the first lens element 15. Therefore, light condensing property of the optical lens 5 is effectively enhanced.
In this embodiment, the red LED 11, the blue LED 12 and the green LED 13 are mounted on the common circuit board 14. Therefore, the number of the circuit board 14 which is used for the LED source 3 is reduced to make the size of the LED source 3 smaller.
In this embodiment, the shape of the emitting port for light of the light pipe 4 is similar to the shape of the optical modulation face 2a. Therefore, the light emitted from the LED source 3 is efficiently converged on the micro-mirror display element 2. Further, in this embodiment, since the LED source 3 is disposed in the inside of the light pipe 4, leakage of light emitted from the LED source 3 is prevented to efficiently converge the light emitted from the LED source 3 on the micro-mirror display element 2.
In the embodiment described above, light whose angle θ with respect to the optical axis L is relatively larger is incident on the imaging channels A and B. However, the present invention is not limited to this embodiment. For example, it may be structured so that light near the optical axis L whose angle θ with respect to the optical axis L is smaller is incident on the imaging channel. When the distance h between the LED source 3 and the plane U is substantially larger than the radius R of the hemisphere S, it might be difficult to use the Fresnel lens at the center (near the optical axis L). This is because the opening angle requirement does not match with the lens surface position requirement. In this case, it is possible to use imaging channels A, B, C and D having no mirror-surface (reflection face) as shown in
Lens elements 19 and 20 shown in
In the embodiment described above, the entrance face T105 and the exit face T107 are formed on the second lens element 16 for providing a predetermined function. However, the present invention is not limited to this embodiment. For example, the exit face T102 may be provided with a function of the entrance face T105 by setting the radius of curvature of the exit face T102 of the first lens element 15 to be smaller. In this case, for example, a toroidal lens having a function equivalent to the function of the exit face T107 is disposed on the upper side of the first lens element 15.
Further, instead of using the first lens element 15 and the second lens element 16, a toroidal lens having a function equivalent to the function of the entrance face T101, a toroidal lens having a function equivalent to the function of the exit face T107, a toroidal lens having a function equivalent to the function of the exit face T102 and the entrance face T105, and a reflection member having a function equivalent to the function of the reflection face M101 may be disposed.
In the embodiment described above, the entrance faces T101, T105 and the exit faces T102, T107 are formed in a curved surface but they may be formed in a planar shape. In this case, a minute optical element such as diffraction grating may be formed on the surface of the entrance faces T101, T105 and the exit faces T102, T107.
In the embodiment described above, the optical lens 5 is structured of the fourth lens element 18 (Fresnel lens) disposed with the optical axis L as its center and the two imaging channels A and B. However, the present invention is not limited to this embodiment. For example, as shown in
Further, as shown in
Further, as shown in
Further, as shown in
Further, as shown in
Although some modified examples of the optical lens have been shown and described above but the number of the channels may be varied arbitrarily. When the number of the imaging channels is set properly and the entrance face, the exit face and the reflection face are formed in an aspherical surface, substantially accurate imaging function can be attained.
In the embodiment described above, the projection display device 1 enlarges and projects an image on a screen with the use of the micro-mirror display element 2. However, the present invention is not limited to this embodiment. For example, as shown in
In the embodiment described above, the LED source 3 is attached to one of end faces of the light pipe 4 formed in a cylindrical shape and one piece of the incidence port for light to the light pipe 4 is provided. However, the present invention is not limited to this embodiment. For example, the light pipe may be formed in a roughly Y shape so as to have two incidence ports for light. In this case, a circuit board on which LEDs are mounted is disposed to respective incidence ports. Further, in the embodiment described above, the LED source 3 is provided with four LEDs 11-13 but the LED source 3 may be provided with, for example, six LEDs 11-13.
An optical lens in accordance with an embodiment of the present invention will be further described below. The following description is based on the above-mentioned Patent Reference, i.e., US 2008/0037116 A1.
The optical lens in accordance with an embodiment of the invention offer one or more of the following advantages.
Consider an imager for which a planar object is to be imaged to a coplanar image at a distance L1 from the object. The optical axis connects the center points of the object and the image, and the optical axis is perpendicular to the object plane and to the image plane. Magnification M of the imaging is the ratio of the heights of the image and the object. Near the optical axis, the imager includes one or more lenses which image the object to the image. Such lenses operate on light incident at relatively small angles to the optical axis. Lenses can be designed by using conventional lens design principles. For example, an aspherical lens with focal length of (f=ML1/(M+1)2) positioned at distance R=L1/(M+1) from the object can be used. This is conventional.
The imaging channels in accordance with an embodiment of the present invention collect and manipulate light at larger angles from the optical axis. These may be supplemental to conventional lenses that operate at the smaller angles, so according to an embodiment, an optical lens includes one or more of the imaging channels.
In order to image lights with relatively larger angles from the optical axis, as shown in
The optical lens in accordance with an embodiment of the invention is based on the findings described below.
Now, let us suppose that we transform the light, arriving to the surface element dS (29), uniformly inside the surface element dU (28). When we do this transformation over the whole surface U (26), we have transformed all light, arriving from the Lambertian source 22 to the hemisphere, onto the area U (26). At the same time, we will get the illumination we wanted; similar uniform rectangular illumination patterns over the whole area U (26). The beam over the area U (26) will have the same etendue as the Lambertian source 22.
Near the axis L, i.e. when angle θ is close to the zero, the desired transformation is inherently done, i.e. no optics is needed. In other words, with small angle θ, the solution is simple: a lens surface will do a good transformation. For example, if the LED is encapsulated inside a material having a refractive index n=1.5, a lens surface whose radius of curvature is approximately R/2 and whose center of curvature is located at the optical axis L and approximately at distance R/2 from the Lambertian source 22 will form the desired light output pattern, as shown in
However, as can be seen from
The maximum angle θ for using a lens as a good approximation can be extended for example up to about 40 degrees by using a Fresnel-lens like structure 38, as shown in
Of course several optical surfaces can be used instead of only one, for example two or more lenses as shown in
Around medium θ angles (i.e. near 45 degrees for example) where abovementioned lens or Fresnel-lens like structures 38 cannot be used, the desired transformation can be approximated for example by a mirror or a catadioptric structure for example such as shown in
For larger θ angles, the transformation can be done by using one or more structures that form an “imaging channel” according to these teachings. Such imaging channels are cylindrically symmetric. A cross section of an exemplary imaging channel is shown in
The imaging channel with a mirror surface forms a mirror image of the source, just like a lens or Fresnel lens system does near the optical axis. In the tangential direction, only a mirror image of the source can be formed in an imaging channel. However, the imaging channel without a mirror surface forms an image of the source which is not a mirror image in the axial cross-sectional plane including the optical axis. Therefore, the channel without a mirror surface does not form an image of the source unless the source is substantially axially symmetric. Therefore such a channel is suitable to be used for illumination purposes with substantially axially symmetric sources in particular. However, such a channel can also be used with non-axially symmetric sources, such as rectangular sources for example, if a certain amount of non-imaging is desired for smoothing the image of the source for illumination purposes for example. One embodiment of the illuminator uses both imaging channels with a mirror surface and imaging channels without a mirror surface. Such an illuminator forms both mirror images and non-mirror images of the source in the radial direction, and those images are laid on top of each other at the image plane (beyond the exit pupil). Such optical lenses can be used to create more uniform illumination from a source, than what would be obtained with direct imaging of the source.
As shown in
The optical lens 5 has spatially a circular output light emitting area, which ensures a good pupil matching with the projection lens 8. Now, let the diameter of the illuminator output emitted from the optical lens 5 be D. A rectangular light “cone” 59 is defined by angle α as shown in
If the optical channels and the overall optical lens 5 are designed for telecentric output, the cones 59 radiate perpendicular to the output plane 702 and, in this case, an extra relay lens is needed. The channels and the optical lens 5 can also be designed for non-telecentric illumination so that no extra lens is needed. The relay lens function can be incorporated to the uppermost surfaces of the channels.
The exit face T107 can be modified so that the beam is tilted towards the optical axis L, or further away from the optical axis L as desired. In some applications, it might be desirable to vary this tilt a bit as a function of radius. This can also be implemented by modifying the lens element design. For example, it is possible to decrease the angle α gradually as one moves from the center of the illuminator output plane 702 towards the edges. That may be beneficial in very low F-number/F-stop systems.
If the light source is not uniform and we would like to achieve a uniform image, we can apply a smoothing effect which makes the illumination more uniform by designing a different angular “magnification” to different zones of the channel output. Also we can modify the beam shape differently in different zones of the channel output and that can also be used to smooth the illumination. These approaches implement the smoothing at the cost of increased etendue or increased losses, and departing from the accurate imaging function.
One way to smooth the illumination is to incorporate a difference in magnification in radial and tangential directions in certain or all zones of the optical lens. That smoothes the image tangentially (i.e. cylindrically) by a desired amount and in the desired zones only. This also is at a cost of increased etendue or losses. The tangential magnification can be adjusted by adjusting the distance of the channel entrance and exit pupils from the optical axis L, i.e. departing from the rule of equal radius purposefully. The radial magnification can be adjusted by adjusting the magnification of the 2D-optical system of the axial cross-section plane of the channel.
The channels have the capability to create rectangular illumination with uniform intensity distribution and sharp edges. Sometimes that result is not the most desired illumination form; sometimes it is desired to have brighter illumination at the center of the rectangular illumination and dimmer illumination at the corners. But for some applications, the desired output can be opposite; a dimmer center and brighter corners. Any of these illumination results can be implemented by using the abovementioned smoothing and adjusting approaches. Still another way to smooth the illumination is to use both mirroring and non-mirroring channels in the same optical lens, as was also described above.
It is possible to vary the size of the rectangular radiation pattern across the circular output of the optical lens. For example, in miniature projection applications, one might desire to have the size of the radiation pattern decrease slightly when going from the center of the circle towards the edges. This option can be implemented by having the radius of the circular area a bit larger than the radius R of the hemisphere S, and modifying the transformation accordingly.
The shape of the illumination emanated from the optical lens 5 matches the xy-shape of the LED source 3. This means that the rectangularly shaped illumination is formed by using the rectangular shape of the LED source 3 (i.e. the LED source 3 is practically imaged so that the entrance pupil of the optical lens 5 covers the whole hemisphere). Because the optical lens 5 images the shape of the LED source 3 to the illuminated plane, the channels and lens elements can be designed to form illumination of any shape defined by the LED source 3 (for example, circular, elliptical, triangular, rectangular, square etc.)
Of course the optical lens 5 is not mandatory to collect all the light from the LED source 3. For example, sometimes it is advantageous to collect only part of the source light, i.e. the brightest area from the LED source 3. Or sometimes the optical lens 5 is not advantageous to collect the whole hemisphere. For example, in the case that the rest of the optical engine cannot handle such a large etendue, one can collect only the desired part of the hemisphere by using the same concept. For example, one might want to collect light at angles only between 0 and 70 degrees from the optical axis L, or one may elect to collect light from only angles between 0 and 80 degrees instead of the full hemisphere 0 to 90 degrees. For example, if one desires to collect the light at angles only between 0 and 50 degrees from the optical axis L, it may be implemented by a Fresnel lens near the axis L and one imaging channel with mirror surrounding the Fresnel lens. Or sometimes one might want to collect light at angles from 45 to 90 degrees only, in the case of which the component may be implemented without the central lens or Fresnel part by three imaging channels with mirror for example.
It is also possible to collect the light emitted to larger solid angles than a hemisphere. By using the imaging channel structures defined herein, it is possible to collect light from 0 to nearly 135 degrees from the optical axis L also. For example, it is possible to collect light from 0 to nearly 135 degrees from the optical axis L by using the structure shown in
The imaging channels are not limited to surfaces which are cylindrically symmetric over a full 360 degrees. An example is shown in
When the LED source 3 is surrounded by air, it is possible to reduce the amount of needed channels by adding an approximately hemispherical lens (which typically is an aspherical lens, i.e. dome) close to the LED source 3 but so that there remains a small air gap 1302 between the LED source 3 and the dome lens 50, as shown in
An embodiment of the imaging channels can be described as follows: Every axial cross-section of a channel including the axis L contains a 2D-optical system. The optical axis of this 2D-optical system is the optical axis of the channel in axial cross-section plane. This is different from the optical axis L. The optical axis of the channel in an axial cross-section plane does not intersect with the optical axis L between the radial entrance and the exit pupils of the channel. A radial entrance pupil of the channel is the entrance pupil of the 2D-optical system of the channel, which is typically approximately at the entrance surface of the channel. A radial exit pupil of the channel is the exit pupil of the 2D-optical system of the channel, which is typically as approximately at the exit surface of the channel.
An axial cross-section of a channel has three functional parts which can be integrated together. These three functions are designed into the channel, and are, in the below order from object to image:
An imaging channel is cylindrically symmetric and its purpose is to substantially form an image from an object. Of course the real parts which belong to an imaging channel apparatus can physically encompass other parts which are not cylindrically symmetric. Those portions of the imaging channel, which implement the imaging function are substantially cylindrically symmetric and the other parts which do not implement the imaging function need not be cylindrically symmetric.
In any axial cross-section plane crossing an imaging channel, the imaging channel defines a two dimensional ray guiding system 1810. The imaging channel may also define two systems 1810 and 1812 which are mirror systems in respect to the axis 1814 as shown in
Meridional rays mean the rays originating from the object along the axial cross-section plane. Typical optical systems have an entrance and an exit pupil. Similarly, each two dimensional ray guiding system has an entrance pupil and an exit pupil on the same axial cross-section plane. The entrance pupil can be a real or a virtual aperture that is defined such that the meridional rays going from the object's cross-section towards the aperture are guided through the two dimensional optical system. The exit pupil can be defined with similar analogy to the ray optics.
A specific feature of the imaging channel is that the meridional rays from the object are imaged by the two dimensional ray guiding system of a axial cross-section plane to an intermediate image on the same axial cross-section plane, and the intermediate image is further imaged to the image. In addition to that, the imaging channel characterized in that the intermediate image of the object does not cross the axis 1814 of revolution of the imaging channel, from which it follows that the intermediate images of the individual axial cross-section planes do not cross each other on the axis 1814 of revolution. The individual axial cross-section planes intersect only on the axis of revolution and thus the intermediate images of the individual axial cross-section planes cannot cross each other anywhere.
This differs from the teachings of the existing collimation, beam shaping, and imaging devices, such as TIR-collimators or high-NA objectives for example. Those devices do not either form the intermediate image and image as described above, or if they form an intermediate image, the intermediate images of the individual axial cross-section planes cross each other at some location. That can happen for example when the optical axes of the two dimensional ray guiding systems of individual axial cross-section planes substantially coincide with the axis of revolution of the device.
According to the abovementioned imaging arrangement, the imaging channel forms an image of the object in every individual axial cross-section plane. How about the rays, which are not propagating in any axial cross-section plane, i.e. so called skew rays? Accurate tracing of skew rays through a cylindrically symmetric ray guiding systems is taught for example in Chapter 3 of the book “An Introduction To Ray Tracing” by A. S. Glassner, Morgan Kaufmann Publishers, 9th edition, 2002. When a path of a skew ray is presented in a general (r,z)-coordinate system (i.e. horizontal axis denoted by r is the distance from the axis of rotation, and vertical axis is the z-coordinate), the paths of the ray follow sections of second degree curves instead of typical sections of straight lines. An important finding of the invention is that when an imaging channel is arranged so that the distances of the object points from the center of the entrance pupil of the two dimensional ray guiding system of an axial cross-section plane, are substantially larger than the distances of the object points from the same axial cross-section plane, the skew rays can be substantially treated as meridional rays when calculating the radial component of the skew ray through the imaging channel. It follows that if we project a skew ray incoming to the entrance pupil of an individual axial cross-section plane, along the tangential direction to the axial cross-section plane, and so obtain a meridional ray, we can trace the obtained meridional ray through the two dimensional ray guiding system, and so obtain the radial component of that meridional ray at the exit pupil. The magnitude of the radial component of that meridional ray at the exit pupil is now substantially the same as the magnitude of the radial component of the skew ray at its exit pupil. The accuracy of how well this approximation is true depends on the ratio of the abovementioned dimensions. For example, when the distance of the object from the entrance pupil is approximately three times larger than the maximum width of the object, a good enough approximation is obtained for illumination quality images. So, the radial component of any ray on any individual exit pupil, both meridional and skew rays, is known and defined by the radial shape of the imaging channel.
From the arrangement that in each individual two-dimensional ray guiding system the imaging channel forms an intermediate image of the object and then further images the intermediate image to the image, it follows further that the imaging channel substantially images the entrance pupil to the exit pupil in each individual axial cross-section plane. The (full) entrance pupil of an imaging channel consist of all the points, which belong to some entrance pupil of some two-dimensional ray guiding system. Similarly the (full) exit pupil of an imaging channel consist of all the points, which belong to some exit pupil of some two-dimensional ray guiding system. Now, all points on the (full) entrance pupil are substantially mapped to a certain point on the (full) exit pupil. In other words, the entrance pupil is substantially imaged to the exit pupil.
In order to complete the imaging function for the skew rays, the imaging needs to be done also in tangential directions of the imaging channels. That is implemented in an innovative way by using the skew invariance property of the rotational symmetric ray guiding systems (look for example book “Nonimaging Optics” by Roland Winston, Elsevier Academic Press 2005, Chapter 10).
The skew invariant (or skewness) of the ray is defined by
S≡{right arrow over (r)}·({right arrow over (K)}×{right arrow over (a)})
Wherein
{right arrow over (a)}
is an unit vector oriented along the axis of rotational symmetry,
{right arrow over (K)}
is a vector of magnitude equal to the constant depending on the material where the ray is propagating (i.e. the index of refraction in optical radiation) and oriented along the ray's propagation direction, and
{right arrow over (r)}
is any vector connecting the axis of rotation to the ray, see
The skew invariance states that the skew invariant of a ray is conserved in any rotational symmetric ray guiding system.
Let us look any ray at the exit pupil of the imaging channel. As shown in
{right arrow over (Ka)}, {right arrow over (Kr)}, {right arrow over (Kt)}
Let the unit vector along the axial direction to be
{right arrow over (a)}
Let the vector linking the optical axis with the ray be
{right arrow over (r)}
Now the skew invariant of the ray is
where r is the distance of the ray from the axis of rotation at the exit pupil, and Kt is the magnitude of the tangential component of the ray at the exit pupil.
The simplification is possible because
{right arrow over (Ka)}×{right arrow over (a)}=0
and
{right arrow over (K)}×{right arrow over (a)} ⊥ {right arrow over (r)}
The same calculations can also be made for the rays at the entrance aperture.
There it follows that the tangential component of a ray at the exit pupil is related to the tangential component of the corresponding ray at the entrance pupil by the relation
where K′t and r′ relate to the ray at the entrance pupil of the imaging channel.
So, by adjusting the mapping from the entrance pupil to the exit pupil, the tangential components of the skew rays can be adjusted. Specifically, by that way, the tangential imaging can be matched to the radial imaging, and therefore the imaging function of the imaging channel is completed for skew rays, too.
A specific feature of an embodiment of the invention is that the entrance pupil is mapped to the exit pupil in such a way that the corresponding points at the entrance pupil and at the exit pupil have substantially the same distance to the axis of rotation. By using such embodiments of the imaging channel, it is possible to image rays emanating from an object to a whole hemisphere (or more) about the object.
The imaging channel can be designed to have different imaging properties in the radial and tangential directions. The degree of imaging can be adjusted separately in the radial and tangential directions. The imaging channel is able to substantially image an object from directions forming an angle from 0 to 135 degrees to the axis of rotation. That is because the imaging channel allows much more degree of freedom for arrangements of the ray guiding components than conventional imaging teachings.
It is notable that implementation of an imaging channel needs guiding of the ray in three distinct locations at minimum, which of course can be implemented by one component too if it extends to these three distinct locations.
It is also notable that the teaching of the invention is valid as well if an imaging channel, instead of forming one intermediate image in an axial cross-section plane, forms two or more successive intermediate images which are conjugates of each other and which are conjugates of the object and the image. That allows still more degrees of freedom how the path of the beam can be arranged. By that way, it is possible to have relatively long imaging channels which still have high NA per channel.
An embodiment of the imaging channel of the invention is a device comprising at least three ray guiding components which are substantially cylindrically symmetrical about an axis. Such ray guiding component can be any substantially cylindrically symmetric structure, which guides the rays by changing the direction of at least some of the rays. Such ray guiding component changes only those components of the direction vector of a ray, which components are perpendicular or parallel to the axis of revolution of the component (i.e. the components which are on the axial cross-section plane of the component), and does not substantially change the remaining component of the ray direction vector (i.e. the tangential direction vector in respect to the axis of revolution of the component).
In an embodiment of the imaging channel, the entrance pupil is defined to be part of the physically possible entrance pupil. The object can be defined to be any source of rays, or a portion of it, or an image or virtual image of it, as described above.
The imaging channels presented above provide real solution for that problem. There is no need to guide all the rays with the same optical surfaces. The continuous flow of rays is divided to several cylindrically symmetric “channels” at some surface S (approximately hemisphere which was described above, it can also differ from the hemisphere depending on the optimization of the design). Each channel can now be designed separately so that the rays are transferred to the needed location and directions and the optical system can now be different for different vertical angles (theta) above the source. That gives much more degrees of freedom to the design and allows the use of above described channels of the invention, which do the desired transformation. The beams from the channels are then combined on the surface U to a one solid beam of light. In order to preserve the etendue of the beam, the entrance pupils and the exit pupils of the 2D-optical system of every channel axial cross-section plane need to form continuous surfaces. In addition to that the directions of the output beams from the channels need to be adjusted so that the angular distribution is also smooth over the whole output plane of the illuminator.
The technical idea which can be grasped from the above-mentioned explanation is described below.
a first toroidal ray guide defining an axis of revolution and having a toroidal entrance pupil adapted to image radiation incident on the entrance pupil at an angle to the axis of revolution between 40 and 140 degrees,
the first toroidal ray guide having a first imaging surface opposite the entrance pupil and a second ray guide also defining the axis of revolution and having a second imaging surface adjacent to the first imaging surface.
the device further comprising:
a third toroidal ray guide also defining the axis of revolution and having a toroidal second entrance pupil adapted to image radiation incident on the entrance pupil at an angle to the axis of revolution between 40 and 140 degrees,
the third toroidal ray guide having a third imaging surface opposite the second entrance pupil, and wherein the third toroidal ray guide is disposed inboard the first toroidal ray guide.
the first entrance pupil is adapted to guide substantially all light incident upon it from the light source through the first toroidal ray guide and to the first imaging surface; and
the second entrance pupil is adapted to guide substantially all light incident upon it from the light source through the third toroidal ray guide and to the third imaging surface.
at least one ray guide substantially cylindrically symmetrical about an axis;
the at least one ray guide being arranged to substantially image at least a portion of the rays, which emanate from a non-point object towards an entrance pupil of the at least one ray guide, to an image; and
in each individual cross-sectional plane which includes the axis and a portion of the entrance pupil, the at least one ray guide being arranged to image an individual subset of the rays which emanate from the non-point object along the individual cross-sectional plane towards a portion of the entrance pupil which is on the individual cross-sectional plane and on one side of the axis to an intermediate image on the individual cross-sectional plane, and to further substantially image the at least a portion of the rays from the intermediate image to an cross-sectional image on the cross-sectional plane, which cross-sectional image substantially coincides with a cross-section of the image at the individual cross-sectional plane, such that no two the intermediate images of two different individual cross-sectional planes cross each other.
at least one ray guiding component substantially cylindrically symmetrical about an axis of revolution;
the at least one ray guiding component being arranged to substantially image at least a portion of the rays, which emanate from a non-point object towards an entrance pupil of the at least one ray guiding component, to an image;
the at least one ray guiding component being arranged to substantially image the entrance pupil into an exit pupil of the at least one ray guiding component, such that each point on the entrance pupil is substantially imaged to a projection of the point substantially along the direction of the axis of revolution on the exit pupil;
the at least one ray guiding component being arranged to have substantially all points of the entrance pupil at approximately a same distance from the object; and
the at least one ray guiding component being arranged so that no path of any meridional ray imaged from the entrance pupil into the exit pupil crosses the axis of revolution between the entrance pupil and the exit pupil.
While the description above refers to particular embodiments of the present invention, it will be understood that many modifications may be made without departing from the spirit thereof. The accompanying claims are intended to cover such modifications as would fall within the true scope and spirit of the present invention.
The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims, rather than the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Number | Date | Country | Kind |
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2008-142282 | May 2008 | JP | national |