Patent Application
20180187355
This application claims the priority from Chinese Patent Application Ser. No. 201610362338.0, filed on May 27, 2016, and entitled “proofing dyeing cup for supercritical fluid waterless dyeing and finishing,” which is incorporated herein by reference in its entirety.
The present invention relates to the field of manufacturing technologies of a pressure vessel and a textile dyeing and finishing facility, and more particularly to a proofing dyeing cup for supercritical fluid waterless dyeing and finishing.
A fluid medium such as supercritical CO2 can replace the conventional water bath to perform dyeing and finishing on textiles, so that the problems such as high energy consumption and severe environmental pollution caused by the conventional water bath processing can be thoroughly solved fundamentally. Therefore, development of waterless equipment systems represented by the supercritical CO2 fluid is of great realistic and strategic significance for sustainable development of the textile printing and dyeing industry, protection of ecological environment and so on.
Generally, the dyeing and printing processing and production of textiles have a lot of procedures and a long technological process, and the quality of products is usually subject to the combined influence of various complex factors, especially in a color processing stage of textiles. Therefore, the dyeing and printing processing of textiles generally needs phases such as small-scale proofing, medium-scale proofing, trial production and production. The small-scale proofing is the prerequisite for obtaining the basic formula of the production process. Therefore, to develop an efficient, reliable and applicable proofing equipment system for small-scale proofing is extremely important for application, promotion and industrialization of the supercritical fluid waterless dyeing and finishing technology.
However, according to the currently available literature report and practical application, in the conventional supercritical fluid dyeing proofing device or an equipment system thereof, generally one system is provided with one fixed dyeing processing unit and equipped with one corresponding pressurization system, and a separation and recycling system is designed downstream of the dyeing unit to separate and recycle a dyeing medium when the process is finished. Therefore, such a processing system can perform dyeing proofing processing on only one sample at a time, and after each proofing is finished, cleaning must be performed before the next proofing test. In particular, when the color for dyeing is changed, cleaning the system thoroughly becomes very important. However, most existing device systems or dyeing processing units thereof have a complex cleaning procedure and cannot be cleaned easily. Therefore, these existing proofing systems have extremely low efficiency and are far from meeting the proofing requirements of commercial production. In addition, pressurization and separation systems provided for such dyeing and finishing and proofing systems also have a very high vacancy rate, and cannot be fully used effectively. Therefore, this also greatly affects and hinders industrial application and promotion of the supercritical fluid waterless dyeing and finishing technology.
In order to solve the above technical problems, one object of the present invention is to provide a proofing dyeing cup for supercritical fluid waterless dyeing and finishing, which has high proofing efficiency, simple operation, reliability, high cleaning efficiency, is economical and practical and thus has a wide application range.
For the above purposes, the invention provides a proofing dyeing cup for supercritical fluid waterless dyeing and finishing.
The dyeing cup comprise a high-pressure dyeing cup body, a high-pressure dyeing cup seal cover, a high-pressure fluid delivery tube, a first high-pressure pipe, a second high-pressure pipe, a first high-pressure stop valve and a second high-pressure stop valve.
The high-pressure dyeing cup seal cover covers an upper cup opening of the high-pressure dyeing cup body, one end of the first high-pressure pipe is connected with an upper end of the high-pressure dyeing cup seal cover, and the other end of the first high-pressure pipe is connected to an external gas source or filling system. The first high-pressure stop valve is mounted on the first high-pressure pipe.
The inner bottom of the high-pressure dyeing cup body is in the shape of a concave circular arc. A medium outlet being provided on a side wall of the high-pressure dyeing cup body at a position adjacent to the cup opening. One end of the second high-pressure pipe is connected at the medium outlet, and the other end of the second high-pressure pipe is connected to an external separation and recycling system. The second high-pressure stop valve is mounted on the second high-pressure pipe.
The high-pressure fluid delivery tube is connected with a lower end of the high-pressure dyeing cup seal cover, and the high-pressure fluid delivery tube is vertically suspended in the high-pressure dyeing cup body.
The proofing dyeing cup for supercritical fluid waterless dyeing further comprises a wireless integrated pressure and temperature sensor and a safety valve. The wireless integrated pressure and temperature sensor is mounted on the first high-pressure pipe or the second high-pressure pipe, and the safety valve is also mounted on the first high-pressure pipe or the second high-pressure pipe.
Preferably, both the wireless integrated pressure and temperature sensor and the safety valve are mounted on the second high-pressure pipe, a four-way connector (12) is mounted on the second high-pressure pipe between the medium outlet and the second high-pressure stop valve, and the wireless integrated pressure and temperature sensor and the safety valve are mounted at two opposite joints of the four-way connector respectively.
Preferably, both the wireless integrated pressure and temperature sensor and the safety valve are mounted on the first high-pressure pipe, a four-way connector is mounted on the first high-pressure pipe between the high-pressure dyeing cup seal cover and the first high-pressure stop valve, and the wireless integrated pressure and temperature sensor and the safety valve are mounted at two opposite joints of the four-way connector respectively.
Preferably, the wireless integrated pressure and temperature sensor is mounted on the first high-pressure pipe and the safety valve is mounted on the second high-pressure pipe. A first three-way connector is mounted on the first high-pressure pipe between the high-pressure dyeing cup seal cover and the first high-pressure stop valve, the wireless integrated pressure and temperature sensor is mounted at a middle joint of the first three-way connector. A second three-way connector is mounted on the second high-pressure pipe between the medium outlet and the second high-pressure stop valve, and the safety valve is mounted at a middle joint of the second three-way connector.
Preferably, the wireless integrated pressure and temperature sensor is mounted on the second high-pressure pipe and the safety valve is mounted on the first high-pressure pipe. A first three-way connector is mounted on the first high-pressure pipe between the high-pressure dyeing cup seal cover and the first high-pressure stop valve, and the safety valve is mounted at a middle joint of the first three-way connector. A second three-way connector is mounted on the second high-pressure pipe between the medium outlet and the second high-pressure stop valve, and the wireless integrated pressure and temperature sensor is mounted at a middle joint of the second three-way connector.
Preferably, an upper end of the high-pressure fluid delivery tube is threadedly connected with the first high-pressure pipe on the high-pressure dyeing cup seal cover, and a lower end of the high-pressure fluid delivery tube is at a distance of 0.5-5 cm from the bottom of the high-pressure dyeing cup body.
By means of the above technical solution, as compared with the prior art, the present invention has the following advantages: in the present invention, the high-pressure dyeing cup can be connected to a supercritical fluid boosting and filling system as well as a separation and recycling system, to achieve filling of a processing medium and separation and recycling of the medium after the filling is finished; and also, the high-pressure dyeing cup can be disconnected from the foregoing systems, such that a conventional fixed supercritical fluid dyeing proofing unit is designed into a mobile dyeing cup, and achieving separate or simultaneous filling of the medium into multiple dyeing units (dyeing cups), and simultaneous heating of the dyeing units for proofing processing. In this way, efficiency of proofing processing such as high-pressure supercritical fluid waterless dyeing and thus the utilization rate of the medium boosting and filling system as well as separation and recycling system are significantly improved, so that the proofing requirements of commercial production of textile waterless dyeing and finishing are met. Furthermore, the wireless integrated pressure and temperature sensor disposed on the dyeing cup can transmit the pressure and temperature of the medium in the dyeing cup to an external receiving system in real time, thereby achieving recording and real-time monitoring of the pressure and temperature of the medium in the dyeing cup. The safety valve disposed on the dyeing cup can effectively ensure the safe use of the dyeing cup under a high pressure condition. In addition, by means of the flow rate and pressure of the filling medium, the high-pressure fluid delivery tube disposed in the dyeing cup can stir chemicals such as dye at the bottom of the cup to facilitate dissolution, and can also effectively sweep the chemicals such as dye at the bottom of the cup in a cleaning phase of the dyeing cup, to improve the cleaning efficiency. Defects of an existing fixed supercritical fluid dyeing proofing device or an equipment system thereof, such as low utilization efficiency, complex cleaning, and incapability of meeting the proofing requirements of commercial production, are overcome. Therefore, the present invention can significantly improve the proofing efficiency of supercritical fluid waterless dyeing and finishing production, and has advantages such as a high utilization rate of the equipment system, simple operations, reliability, high cleaning efficiency, being economical and practical, as well as a wide application range. The present invention has a broad application prospect and practical significance in fundamentally addressing generation and emission of pollutants in the textile printing and dyeing industry and realizing eco-friendly and environmentally friendly clean production of the textile printing and dyeing industry.
In the drawings: 1. first high-pressure stop valve; 2. wireless integrated pressure and temperature sensor; 3. safety valve; 4. high-pressure dyeing cup seal cover; 5. second high-pressure stop valve; 6. high-pressure dyeing cup body; 7. high-pressure fluid delivery tube; 8. first high-pressure pipe; 9. second high-pressure pipe; 10. medium outlet; 12. four-way connector; 13. first three-way connector; and 14. second three-way connector.
The invention will be further illustrated in more detail with reference to the accompanying drawings and embodiments. It is noted that, the following embodiments only are intended for purposes of illustration, but are not intended to limit the scope of the present invention.
As shown in
The first high-pressure stop valve can achieve the filling of a medium into the dyeing cup, and the separation and disconnection of the dyeing cup from the gas source or filling system.
The inner bottom of the high-pressure dyeing cup body is in the shape of a concave circular arc. A medium outlet 10 is provided on the side wall of the high-pressure dyeing cup body at a position adjacent to the cup opening. One end of the second high-pressure pipe is connected at the medium outlet, and the other end of the second high-pressure pipe is connected to an external separation and recycling system. The second high-pressure stop valve is mounted on the second high-pressure pipe.
The second high-pressure stop valve can achieve the pressure relief and output of the medium in the dyeing cup, and the separation and disconnection of the dyeing cup from the separation and recycling system.
The high-pressure fluid delivery tube is connected with the lower end of the high-pressure dyeing cup seal cover, and the high-pressure fluid delivery tube is vertically suspended in the high-pressure dyeing cup body.
The proofing dyeing cup for supercritical fluid waterless dyeing further includes a wireless integrated pressure and temperature sensor 2 and a safety valve 3. Both the wireless integrated pressure and temperature sensor and the safety valve are mounted on the second high-pressure pipe. A four-way connector 12 is mounted on the second high-pressure pipe. The four-way connector is located between the medium outlet and the second high-pressure stop valve. The wireless integrated pressure and temperature sensor and the safety valve are mounted at two opposite joints of the four-way connector respectively.
The wireless integrated pressure and temperature sensor can achieve remote transmission of the pressure of the medium in the dyeing cup. The safety valve can achieve emergency pressure relief when the pressure in the cup exceeds a safety pressure.
The upper end of the high-pressure fluid delivery tube is threadedly connected with the first high-pressure pipe on the high-pressure dyeing cup seal cover, and The lower end of the high-pressure fluid delivery tube is at a distance of 0.5-5 cm from the bottom of the high-pressure dyeing cup body.
When the medium is filled into the dyeing cup, chemicals such as dye at the bottom of the cup can be stirred to facilitate dissolution. During the cleaning of the dyeing cup, the chemicals such as dye at the bottom of the cup can also be swept effectively, and thus the cleaning efficiency is improved.
Certainly, the mounting positions of the wireless integrated pressure and temperature sensor and the safety valve are not limited to that described in this embodiment 1, and may also be other positions. Some of the other mounting positions of the wireless integrated pressure and temperature sensor and the safety valve are provided in the following embodiments.
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When the proofing dyeing cup for supercritical fluid waterless dyeing and finishing of the present invention operates, firstly, quantitative textile products on which proofing treatment such as dyeing needs to be performed and quantitative dye chemicals such as dye are placed in the high-pressure dyeing cup body 6. The high-pressure dyeing cup seal cover 4 is used to seal the high-pressure dyeing cup body, and other components are connected and assembled correspondingly. Then, the second high-pressure stop valve 5 is closed, the upper end of the first high-pressure pipe connected with the first high-pressure stop valve 1 is communicated with the gas source of the processing medium or the medium filling system, and the first high-pressure stop valve 1 is opened to perform quantitative medium filling on the dyeing cup system. After the filling is finished, the first high-pressure stop valve 1 is closed, and the dyeing cup system is separated from the filling system. The above operations are repeated, to fill the medium into a series of dyeing cups on which proofing treatment needs to be performed. Subsequently, the prepared dyeing cups to be heated for proofing are placed in a heating system or other heating baths, and proofing treatment is performed in a centralized manner according to a predetermined heating program and proofing conditions.
After the proofing is finished, the dyeing cups may be separately or simultaneously connected into a dedicated separation and recycling system through the second high-pressure pipe at a lateral end of the second high-pressure stop valve 5, to separate and recycle the dyeing medium. Furthermore, according to the actual proofing requirements, the dyeing cup may also be communicated with the gas source of the processing medium or the medium filling system through the upper end of the first high-pressure pipe connected with the first high-pressure stop valve 1, to clean unfixed dye or other residual dye chemicals on a sample in the dyeing cup and residual dye chemicals in the cup by using the clean fluid medium. The medium for cleaning flows through the medium outlet 10 at the upper end and on the outer side surface of the high-pressure dyeing cup body 6, and is then treated by the separation and recycling system.
After the separation and recycling and/or cleaning is finished, first, the first high-pressure stop valve 1 disposed on each dyeing cup needs to be closed, and then, a gas pump provided for the separation and recycling system is used to fully recycle and reduce the pressure of the medium in each dyeing cup. When a pressure displayed by the wireless integrated pressure and temperature sensor 2 is equal to or less than the atmospheric pressure, the gas pump of the separation and recycling system is stopped. Then, the dedicated gas source of the processing medium or the medium filling system as well as the separation and recycling system connected to the dyeing cup are respectively disconnected and separated, the high-pressure dyeing cup seal cover 4 is opened and the sample is taken out, to accomplish the sample proofing for waterless dyeing and finishing. By repeating the above operations, the next sample proofing of supercritical fluid waterless dyeing and finishing can be implemented continuously.
The above description is only preferred embodiments of the present invention and not intended to limit the present invention, it should be noted that those of ordinary skill in the art can further make various modifications and variations without departing from the technical principles of the present invention, and these modifications and variations also should be considered to be within the scope of protection of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201610362338.0 | May 2016 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2016/084892 | 6/6/2016 | WO | 00 |
