The present invention relates to a propeller arrangement in a cathodic protection system for protecting metal parts of a marine construction, such as a marine surface vessel or a marine structure. The system comprises a propeller according to the invention and an optional reference electrode, wherein the metal parts, the propeller arrangement and the reference electrode are adapted to be at least partly immersed in an electrolyte in the form of fresh or salt water in which the marine construction is at least partly immersed. The invention also relates to a marine vessel with such a propeller arrangement.
Marine fouling is a well-known problem for many marine applications. The build-up of marine organisms such as algae, mussels and barnacles on the exterior surfaces of the hulls and propulsion units of marine vessels will result in reduced performance, due to the increased resistance between the hull and water flowing past the hull. This will in turn result in increased fuel consumption. It is of particular interest to keep the propeller clean because of the increased drag effect from marine growth on propeller blades moving at high speed through the water. In severe cases, hull resistance and propeller drag might result in loss of maneuverability, which can become a safety concern. In addition, sea water is a corrosive environment for most metal parts used for marine propulsion units, which require cathodic protection not to corrode.
An efficient way of providing corrosion and marine growth protection is the use of a method termed impressed current cathodic protection (ICCP). ICCP systems are often used on cargo carrying ships, tankers and larger pleasure craft. KR101066104B1 discloses the general principle for an ICCP system wherein a metal element and an anode are attached to a vessel and immersed in water. The metal element is connected to the negative terminal and the anode is connected to the positive terminal of a source DC electrical power to provide an electric de-passivation current through an electrical circuit including the anode, the metal element and the electrolyte. In this way, the anode provides corrosion protection for the metal part.
A problem with a standard ICCP system is that they can be quite bulky. For larger vessels this is less of a problem, as the increase in drag caused by externally mounted ICCP units is small in relation to the drag of a relatively large hull. For relatively small vessels, however, the problem of added drag and/or limit available space on or near the transom can become an issue. For vessels used as pleasure craft, externally mounted ICCP units can also cause aesthetic issues.
A further problem is that many types of relatively smaller vessels equipped with, for instance, stern drives or outboard engines can have very limited physical space available on the transom or the hull where ICCP units could be fitted. Vessels of this type are usually provided with less efficient passive sacrificial anode protection.
A further problem is that cathodic protection of propellers or using propellers as anodes or cathodes is complicated as the propeller needs to be electrically connected to a power source.
The invention provides an improved propeller arrangement aiming to solve the above-mentioned problems.
An object of the invention is to provide a propeller arrangement in a cathodic protection system, which solves the above-mentioned problems.
The object is achieved by a propeller arrangement and a vessel provided with such a propeller arrangement according to the appended claims.
In the subsequent text, the cathodic protection system according to the invention is described for application to a marine propulsion system in the form of a stern drive mounted to a transom on the vessel. However, the inventive arrangement is also applicable to, for instance, azimuthing or pod drives and outboard drives. The cathodic protection system according to the invention involves an impressed current cathodic protection (ICCP) arrangement which is operated using direct current (DC). In the subsequent text, the power source used for supplying DC power to the arrangement is not necessarily a battery, but the power source can be any suitable source of electrical power such as a fuel cell or a source of alternating current (AC) provided with an AC/DC rectifier.
In the text, the term “slip ring connector” relates to a device for passing current into a rotating device, or from one rotating device into another. Typically, a slip ring connector comprises a slip ring or conductor ring consisting of a stationary or rotating graphite or metal contact, e.g. a brush, which rubs against a facing surface of a rotating metal ring. As the metal ring turns, the electric current is conducted through the stationary brush to the metal ring making the connection. The brush and the metal ring are mounted onto a pair of annular components arranged to be rotatable relative to each other. The annular components have facing radial or circumferential surfaces on which the mating contactors are located. Additional ring/brush assemblies can be provided along the rotating axis if more than one electrical circuit is needed. According to one example, either the brushes or the rings are stationary and the other component rotates. Alternatively both the brushes or the rings and the other component rotate. The electrical components, including the brush, conductor ring, and any electrical connectors are made of highly conductive materials. The materials are selected based on requirements such as current density, voltage drop, rotational speed, temperature, resistance variation and characteristic impedance. Power is generally transmitted through composite brushes of a carbon-graphite base and may have other metals such as copper or silver to increase current density.
The text below refers to an IP Code (International Protection Rating) consisting of the letters IP followed by two digits and an optional letter. The first digit indicates the level of protection that the enclosure provides against access to hazardous parts (e.g., electrical conductors, moving parts) and the ingress of solid foreign objects. The second digit indicates the level of protection that the enclosure provides against harmful ingress of water. An IP code or rating classifies and rates the degree of protection provided by mechanical casings and electrical enclosures against intrusion, dust, accidental contact, and water. The IP codes are defined in the international standard IEC 60529.
According to a first aspect of the invention, a propeller arrangement is provided in a cathodic protection system for a marine vessel with a marine propulsion system. The marine propulsion system comprises at least one driveline housing at least partially submerged in water, a torque transmitting drive shaft extending out of each driveline housing and at least one propeller mounted on the drive shaft. According to the invention, the at least one propeller is electrically isolated from its drive shaft and each electrically isolated propeller is connected to a positive terminal of a direct current power source. The vessel can comprise one or more driveline housings comprising a single drive shaft with a propeller, or counter-rotating propellers with coaxial drive shafts. The cathodic protection system can use at least one or preferably all propellers making up the propulsion system. The at least one propeller is electrically isolated from its drive shaft. Each electrically isolated propeller is electrically connected to a slip ring connector, which slip ring connector is in electrical connection with the positive terminal.
In operation, the propeller arrangement provides cathodic protection, wherein each metallic component to be protected against corrosion is connected to a negative terminal of the direct current power source. Similarly, at least one active anode is connected to a positive terminal of the direct current power source. The cathodic protection system can be provided with a control unit is arranged to regulate the voltage and current output from the direct current power source. The cathodic protection system is an impressed current cathodic protection (ICCP) arrangement using at least one active anode. An active anode can either be a hull mounted anode or at least one propeller forming an anode. The at least one metallic component to be protected forms a cathode and can be the at least one driveline housing, at least one trim tab, seawater intake, swimming platform and/or at least a portion of the vessel hull. If a hull mounted anode is used, then the at least one propeller forms a cathode. Note that this is a non-exclusive list of metallic components suitable for marine growth and corrosion protection. For a propeller anode, the ICCP arrangement provides marine growth protection for the at least one such anode. In the subsequent text, the term “anode” or “active anode” will be used to denote active anodes connected to a power source. Other types of anodes will be specifically referred to as “passive anodes” or “sacrificial anodes”; passive anodes are not connected to DC power.
According to one example, each propeller hub has a slip ring connector attached to the propeller hub upstream in the power flow direction. In this context the “power flow direction” is defined as the direction in which torque is transferred from drive unit, such as an ICE or an electric motor, through a driveline transmission, and to a propeller driveshaft during normal forward operation of the vessel. Each slip ring connector attached to a respective propeller hub is arranged to extend axially or radially from an internal surface in its associated propeller hub for attachment either to a driveline housing or to an adjacent propeller hub located upstream in the power flow direction. The slip ring connector preferably has an annular or cylindrical shape and is arranged surrounding and radially spaced from the outer periphery of the drive shaft. There must be no electrical contact between the drive shaft and the slip ring connector.
According to a further example, the slip ring connector comprises a pair of annular components assembled into a unit and arranged to be rotatable relative to each other. The annular components can have facing radial or circumferential surfaces with mating contactors for transferring electrical power. The mating contactors can comprise a brush and a metal ring through which the electric current is conducted between the moving component parts of the slip ring connector. One or both the annular components is arranged to be rotatable. For instance, the slip ring connector can be mounted between a first propeller hub and the driveline housing. In this case, one annular component is attached to the first propeller and is arranged to be rotatable, while the other annular component is mounted fixed against rotation on the driveline housing. Alternatively, a further slip ring connector is mounted between the first propeller hub and a counter-rotating second propeller hub. In this case, both annular components attached to the first and second propellers, respectively, are arranged to be rotatable. However, transfer of electrical power is possible both when the propellers are rotating and when they are stopped. In this way cathodic protection can be provided both when the vessel is moving and when it is moored or docked.
The use of slip ring connectors for supplying electrical power to a propeller eliminates the need for physical wiring within the rotating components. The elimination of wiring avoids problems with vibrations and/or unbalance when the propellers rotate at relatively high speeds.
According to one example, the component parts of the slip ring connector are exposed to the surrounding marine environment. In this example, any metallic component part of each slip ring connector is made from an inert metallic material, such as titanium. This prevents any such component part from being oxidized and dissolved while being submerged in sea water and connected to the positive or negative side of a DC current source. Similarly, the at least one propeller in the propeller arrangement is made from an inert metallic material, such as titanium.
According to a further example, the component parts of the slip ring connector forms an assembled unit that is sealed against the surrounding marine environment. In this example, a protection rating of at least IP68 is required for a sealed and continuously immersed slip ring connector operated in a saline, corrosive marine environment.
According to a further example, the at least one propeller is electrically isolated from its drive shaft by a torque transmitting electrically isolating component mounted between the at least one propeller and its respective drive shaft. The electrically isolating component is mounted in a gap formed by the outer surface of the drive shaft and the inner surface of the propeller hub. The torque transmitting electrically isolating component can be made from an elastic material, such as a natural or synthetic rubber. The at least one propeller is made from an inert material, such as titanium, niobium or a similar suitable metal or metal alloy.
According to a further example, a dielectric shield can be provided between the at least one propeller and the drive shaft on which the propeller is mounted. A dielectric shield is used as an electrical insulator that can be polarized by an applied electric field. When a dielectric material is placed in an electric field, electric charges do not flow through the material as they do in an electrical conductor but only slightly shift from their average equilibrium positions causing dielectric polarization. Because of dielectric polarization, positive charges are displaced in the direction of the field and negative charges shift in the opposite direction. This creates an internal electric field that reduces the overall field within the dielectric itself. In this arrangement the dielectric shield is used to protect the surface of the drive shaft near the propeller hub from hydrogen embrittlement and local overprotection caused by unacceptably high potentials in areas adjacent the at least one propeller, in particular when a propeller is used as an anode. Local overprotection can cause adjacent surfaces of the drive shaft to become too negatively polarized, wherein a dielectric shield is provided to prevent high current densities on those surfaces.
The dielectric shield can comprise a layer of dielectric material extending along the drive shaft over at least the entire axial extension of the propeller hub. A dielectric material is a substance that is a poor conductor of electricity, but an efficient supporter of electrostatic fields. A non-exclusive list of suitable materials for use in such a dielectric shield includes polymer or polymer-ceramic materials with suitable dielectric properties.
According to a further example, the cathodic protection system comprises a reference electrode that is at least partially submerged in water and is connected to the control unit in order to provide a ground reference value. The ground reference value is used to determine the effectiveness of the cathodic protection system. In response to this determination, the control unit can regulate or fine tune the voltage and current output from the direct current power source.
According to a second aspect of the invention, the invention relates to a marine vessel that is protected by a cathodic protection system comprising a propeller arrangement as described above. The cathodic protection system can be operated using an on-board source of DC power, alternatively using DC power or converted AC power supplied from a shore facility, in order to conserve the on-board power source.
According to a first example the arrangement according to the invention can solve at least in part the problem of added drag caused by externally mounted ICCP units. By using an existing component, in this case a propeller, as the active anode of an ICCP system, added drag from an externally mounted active anode is avoided. Using a propeller as the anode also avoids any aesthetic issues caused by extra components mounted on the hull or transom. The invention also solves the problem of limited physical space available on the transom or the hull for vessels with stern drives or outboard, as the anode can be replaced by the at least one propeller. The invention also solves the problem of supplying electrical power to a propeller without requiring physical wiring within the rotating components. The elimination of wiring extending along or through drive shafts avoids problems with vibrations and/or unbalance when the propellers rotate at high speeds. The arrangement provides protection against fouling caused by marine growth for the propellers and simultaneously provides corrosion protection for metallic components connected to the arrangement.
According to a second example the arrangement according to the invention can solve at least in part the problem of electrically connecting propellers to be corrosion protected by an ICCP system. In this example the propellers form cathodes to be connected to a negative terminal of a power source. In the same way as above, the invention solves the problem of supplying electrical power to one or more propellers without requiring physical wiring within the rotating components. The elimination of wiring extending along or through drive shafts avoids problems with vibrations and/or unbalance when the propellers rotate at high speeds.
Further advantages and advantageous features of the invention are disclosed in the following description and in the dependent claims.
With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples. In the drawings:
Regulation of the voltage and current output from the direct current power source can be controlled to automate the current output while the voltage output is varied. Alternatively, the voltage and current output from the direct current power source can be controlled to automate the voltage output while the current output is varied. This allows the protection level to be maintained under changing conditions, e.g. variations in water resistivity or water velocity. In a sacrificial anode system, increases in the seawater resistivity can cause a decrease in the anode output and a decrease in the amount of protection provided, while a change from stagnant conditions results in an increase in current demand to maintain the required protection level. With ICCP systems protection does not decrease in the range of standard seawater nor does it change due to moderate variations in current demand. An advantage of ICCP systems is that they can provide constant monitoring of the electrical potential at the water/hull interface and can adjust the output to the anodes in relation to this. An ICCP system comprising a reference electrode is more effective and reliable than sacrificial anode systems where the level of protection is unknown and uncontrollable.
The cathodic protection system is an impressed current cathodic protection (ICCP) arrangement using the propellers 102, 103 as an anode 115. In
As schematically indicated in
In the example shown in
The propellers 302a, 302b are connected to the positive terminal of a direct current power source (see
A control unit (se
The use of slip ring connectors 313a, 313b for supplying electrical power to one or more propellers eliminates the need for physical wiring within the rotating components. The elimination of wiring extending along or in the drive shafts avoids problems with vibrations and/or unbalance when the propellers rotate at relatively high speeds. Although
It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/078423 | 10/18/2019 | WO |