This application is a U.S. national stage application of PCT/JP2017/015699 filed on Apr. 19, 2017, the contents of which are incorporated herein by reference.
The present invention relates to a propeller fan and an outdoor unit for an air-conditioning apparatus, the outdoor unit including the same.
Patent Literature 1 describes a jet fan including moving blades. Each of the moving blades has such a blade shape in which one of the surfaces is warped. Further, each of the moving blades has a warping angle distribution in which the warping angle gradually decreases from the tip end toward the base of the moving blade.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2003-156000
In each of the moving blades described in Patent Literature 1, as the warping angle gradually increases from the base toward the tip end of the moving blade, it is not possible to sufficiently suppress a radial-direction flow, which is an air flow on the suction surface of the moving blade flowing in the radial direction due to a centrifugal force. The radial-direction flow on the suction surface collides with a blade tip vortex formed on the suction surface at a tip end part of the blade. As a result, as the formation of the blade tip vortex becomes unstable, a problem arises where noise is increased.
To solve the problem described above, it is an object of the present invention to provide a propeller fan and an outdoor unit for an air-conditioning apparatus that are capable of reducing the noise.
A propeller fan according to an embodiment of the present invention includes a shaft part provided along a rotation axis, and a blade provided outside an outer circumference of the shaft part. The blade includes a basal part connected to the shaft part, a first part positioned either at the basal part or closer to an outer circumference of the propeller fan than is the basal part and away from the rotation axis by a distance r1, a second part positioned away from the rotation axis by a distance r2 that is longer than r1, a third part positioned away from the rotation axis by a distance r3 that is longer than or equal to r2, and a tip part positioned at an outer circumferential end of the blade and away from the rotation axis by a distance rt that is longer than r3. A relationship expressed as (θ2−θ1)/(r2−r1)>(θt−θ3)/(rt−r3)≥0 is satisfied, where θ1 denotes a warping angle of the blade in the first part, θ2 denotes a warping angle of the blade in the second part, θ3 denotes a warping angle of the blade in the third part, and θt denotes a warping angle of the blade in the tip part.
An outdoor unit for an air-conditioning apparatus according to another embodiment of the present invention includes the propeller fan according to the embodiment of the present invention.
According to an embodiment of the present invention, it is possible to suppress the radial-direction flow formed on the suction surface of the blade. It is therefore possible to prevent the radial-direction flow from colliding with a blade tip vortex and to stabilize the formation of the blade tip vortex. Further, according to an embodiment of the present invention, it is possible to suppress a leak flow flowing from the pressure surface toward the suction surface of the blade. It is therefore possible to further stabilize the formation of the blade tip vortex. Consequently, according to an embodiment of the present invention, it is possible to reduce the noise of the propeller fan.
A propeller fan according to Embodiment 1 of the present invention will be explained. The propeller fan is, for example, used for an air-conditioning apparatus, a ventilation device, or other devices.
As shown in
The blade 20 has a basal part 21 connected to the boss 10, and a tip part 22 positioned at the outer circumferential end of the blade 20. The distance from the rotation axis R to the tip part 22 is expressed as rt. In a circumferential-direction cross-section shown in
The blade 20 has, in the section (including the basal part 21 itself) between the basal part 21 and the tip part 22, a first part P1, a second part P2, and a third part P3. The first part P1 is an arbitrary part positioned either closer to the outer circumference of the propeller fan than is the basal part 21 or at the basal part 21. The distance from the rotation axis R to the first part P1 is r1. The second part P2 is positioned closer to the outer circumference than is the first part P1. The distance from the rotation axis R to the second part P2 is r2 that is longer than the distance r1 (r1<r2). The third part P3 either coincides with the second part P2 or is positioned closer to the outer circumference than is the second part P2. Further, the third part P3 is positioned closer to the inner circumference of the propeller fan than is the tip part 22. The distance from the rotation axis R to the third part P3 is r3 that is longer than or equal to the distance r2 and is shorter than the distance rt (r2≤r3<rt). The distance r1, the distance r2, the distance r3, and the distance rt satisfy the relationship expressed as r1<r2≤r3<rt. Further, it is desirable that the distance r1 and the distance rt satisfy the relationship expressed as 0.5rt≤r1.
In the blade 20 according to the present embodiment, the warping angle in the part (i.e., the first part P1) that is away from the rotation axis by the distance r1 is expressed as θ1. The warping angle in the part (i.e., the second part P2) that is away from the rotation axis by the distance r2 is expressed as θ2. The warping angle in the part (i.e., the third part P3) that is away from the rotation axis by the distance r3 is expressed as θ3. The warping angle in the part (i.e., the tip part 22) that is away from the rotation axis by the distance rt is expressed as θt. As shown in
(θ2−θ1)/(r2−r1)>(θt−θ3)/(rt−r3)≥0
As a result of the warping angle distribution described above, in the present example, at least a section of the blade 20 from the first part P1 to the tip part 22 is curved to be convex on the suction surface and to be concave on the pressure surface, in the radial-direction cross-section shown in
In this situation, in the example illustrated in
When the blade cross-section 30 developed into the two-dimensional plane is arc-shaped, the warping angle can be expressed as θ, which is an angle formed by a perpendicular line 26 to the tangent line of the arc at the end point at the leading edge 23 and a perpendicular line 27 to the tangent line of the arc at the end point at the trailing edge 24. In contrast, when the blade cross-section 30 developed into the two-dimensional plane is not arc-shaped, the warping angle can be expressed as θ, which satisfies the relationship expressed as Δd·(2/L)=(1/sin (θ/2))−(1/tan(θ/2)), and is larger than 0° and smaller than 90° (0°<θ<90°). The warping angle θ is an angle representing the degree of warping of the blade cross-section 30. When the chord length L is constant, the larger the warping angle θ is, the higher the blade height Δd is. In
In the blade of the comparative example having the linear warping angle distribution as represented with the broken line in
In a blade having a linear warping angle distribution, when the slope of the warping angle is increased to be sufficiently large with respect to the distance from the rotation axis R, it might be possible to suppress the radial-direction flow 41 formed on the suction surface. However, in this situation, as the blade 20 would be too upright at the tip part 22, it would not be possible to suppress a radial-direction flow of air on the pressure surface. As a result, a leak flow 42 (see
In the blade 20 according to the present embodiment, it is possible to increase the increasing amount of the warping angle in the second part P2 from the increasing amount of the warping angle in the first part P1 to be larger than that in the blade of the comparative example. For this reason, it is possible to increase the blade height in the second part P2 to be sufficiently high from the blade height in the first part P1. Consequently, as it is possible to suppress the radial-direction flow 41 formed on the suction surface, it is possible to prevent the radial-direction flow 41 from colliding with the blade tip vortex 43. It is therefore possible to stabilize the formation of the blade tip vortex 43.
Further, in the blade 20 according to the present embodiment, it is possible to reduce the increasing amount of the warping angle in the tip part 22 from the increasing amount of the warping angle in the third part P3 to be smaller than that in the blade of the comparative example. For this reason, it is possible to suppress the leak flow 42 flowing from the pressure surface toward the suction surface. It is therefore possible to further stabilize the formation of the blade tip vortex 43. Consequently, it is possible to reduce the noise of the propeller fan and to improve efficiency of the propeller fan.
Because the workload in the vicinity of the basal part 21 of the blade 20 is small, flows in the vicinity of the basal part 21 are easily affected by flows flowing outside the outer circumference of the basal part 21. For this reason, even when the increasing amount of the warping angle is raised in the vicinity of the basal part 21, it would be difficult to achieve an advantageous effect of suppressing the radial-direction flow 41 formed on the suction surface. Consequently, it is desirable that the distance r1 from the rotation axis R to the first part P1 is longer than or equal to a half of the distance rt from the rotation axis R to the tip part 22 (0.5rt≤r1).
The blade 20 can have various shapes depending on blade shape parameters other than the warping angles. However, when the warping angle distribution in the radial direction of the blade 20 satisfies the relationship presented below, it is possible to relatively achieve the same advantageous effects as those described above, regardless of the shape of the blade.
(θ2−θ1)/(r2−r1)>(θt−θ3)/(rt−r3)≥0
However, the blade 20 of the present modification example is formed so that the distribution of the warping angles in the radial direction satisfies the relationship expressed as (θ2−θ1)/(r2−r1)>(θt−θ3)/(rt−r3)≥0. For this reason, it is possible to increase the increasing amount of the warping angle in the second part P2 from the increasing amount of the warping angle in the first part P1 to be larger than that in the blade of the comparative example. Consequently, as it is possible to ensure that the blade height in the second part P2 is sufficiently high from the blade height in the first part P1, it is possible to suppress the radial-direction flow 41 formed on the suction surface.
Further, in the blade 20 of the present modification example, it is possible to reduce the increasing amount of the warping angle in the tip part 22 from the increasing amount of the warping angle in the third part P3 to be smaller than that in the blade of the comparative example. For this reason, it is possible to suppress the leak flow 42 flowing from the pressure surface toward the suction surface. Consequently, also with the propeller fan in the present modification example, it is possible to form a configuration in which the noise is reduced while efficiency of the propeller fan is improved, similarly to when the propeller fan shown in
As explained above, it is possible to relatively achieve the same advantageous effects, with both the blade shape in which the tip part 22 is at the most upstream position and the blade shape in which the tip part 22 is at the most downstream position.
As explained above, the propeller fan according to the present embodiment includes the boss 10 (an example of the shaft part) provided along the rotation axis R and the blade 20 provided outside the outer circumference of the boss 10. The blade 20 includes the basal part 21 connected to the boss 10, the first part P1 positioned either at the basal part 21 or closer to an outer circumference of the propeller fan than is the basal part 21 and away from the rotation axis by the distance r1, the second part P2 positioned away from the rotation axis by the distance r2 that is longer than r1, the third part P3 positioned away from the rotation axis by the distance r3 that is longer than or equal to r2, and the tip part 22 positioned at the outer circumferential end of the blade 20 and away from the rotation axis by the distance rt that is longer than r3. The relationship expressed as (θ2−θ1)/(r2−r1)>(θt−θ3)/(rt−r3)≥0 is satisfied, where θ1 denotes the warping angle of the blade 20 in the first part P1, θ2 denotes the warping angle of the blade 20 in the second part P2, θ3 denotes the warping angle of the blade 20 in the third part P3, and θt denotes the warping angle of the blade 20 in the tip part 22.
With this configuration, it is possible to suppress the radial-direction flow 41 formed on the suction surface and also possible to suppress the leak flow 42 flowing from the pressure surface toward the suction surface. Consequently, it possible to form a propeller fan of which the noise is reduced while efficiency of the propeller fan is improved.
Further, in the propeller fan according to the present embodiment, the warping angle of the blade 20 between the first part P1 and the second part P2 increases as the distance from the rotation axis R increases. The warping angle of the blade 20 between the third part P3 and the tip part 22 either increases or remains constant, as the distance from the rotation axis R increases.
With this configuration, in the entire region between the first part P1 and the second part P2, it is possible to increase the warping angle at a part close to the outer circumference to be larger than the warping angle at a part close to the inner circumference. Consequently, it is possible to suppress the radial-direction flow 41 formed on the suction surface, with higher certainty. Further, with this configuration, in the entire region between the third part P3 and the tip part 22, it is possible to have the warping angle at a part close to the outer circumference to be larger than or equal to the warping angle at a part close to the inner circumference. Consequently, it is possible to suppress the leak flow 42 flowing from the pressure surface toward the suction surface, with higher certainty.
Further, in the propeller fan according to the present embodiment, the warping angle of the blade 20 between the third part P3 and the tip part 22 either linearly changes or remains constant, as the distance from the rotation axis R increases.
Advantageous effects achieved with this configuration will be explained. In the graph shown in
A propeller fan according to Embodiment 2 of the present invention will be explained.
With this configuration, in the entire region between the first part P1 and the tip part 22, the warping angle distribution of the blade 20 is appropriately defined. Consequently, according to the present embodiment, in the entire region between the first part P1 and the tip part 22, it is possible to achieve the advantageous effect where the radial-direction flow 41 is suppressed or the advantageous effect where the leak flow 42 is suppressed.
A propeller fan according to Embodiment 3 of the present invention will be explained.
The width of the blade tip vortex 43 is approximately one-tenth of the distance rt from the rotation axis R to the tip part 22. For this reason, as the relationship expressed as r3≤0.9×rt is satisfied, the third part P3 is positioned closer to the inner circumference than is the blade tip vortex 43. Consequently, according to the present embodiment, it is possible to achieve the same advantageous effects as those in Embodiment 1, while suppressing impacts of the blade tip vortex 43.
A propeller fan according to Embodiment 4 of the present invention will be explained.
In this configuration, it is possible to provide, between the first part P1 and the second part P2, a region where the warping angle increases toward the outer circumference with a steep slope. For this reason, it is possible to suppress the radial-direction flow 41 formed on the suction surface, with higher certainty.
An outdoor unit for an air-conditioning apparatus according to Embodiment 5 of the present invention will be explained.
The inside of the casing 110 is partitioned by a partition plate 111 into a mechanical chamber 113 and a fan chamber 112. The mechanical chamber 113 accommodates a compressor 114, a refrigerant pipe, an electric component box, and other components. The fan chamber 112 accommodates a propeller fan 120 according to any one of Embodiments 1 to 4, and a heat exchanger 121 to which air is supplied by the propeller fan 120.
The propeller fan 120 includes the boss 10, the blades 20, and a motor 122 configured to drive and cause the boss 10 and the blades 20 to rotate about the rotation axis R. The propeller fan 120 is placed downstream of the heat exchanger 121 in a direction of the flow of the air.
The heat exchanger 121 exchanges heat between refrigerant circulating in the heat exchanger 121 and the air blown by the propeller fan 120. The heat exchanger 121 is included in a refrigeration cycle together with the compressor 114, another heat exchanger (not illustrated) provided on the load side, and other components. The heat exchanger 121, as a whole, has an L shape in cross-section. The heat exchanger 121 is placed along the rear face and the one of the lateral faces of the casing 110 in each of which the ventilation hole 115 is provided. As the heat exchanger 121, for example, a fin-and-tube heat exchanger of a cross-fin type including fins and heat transfer tubes through which the refrigerant flows is used.
When the blades 20 are driven by the motor 122, the air outside the casing 110 is sucked into the inside of the casing 110 through the ventilation holes 115. The air sucked into the inside of the casing 110 goes through the heat exchanger 121 and is blown out from the front face of the casing 110 through the opening port 116 and the blow-out grille 130.
By using the outdoor unit for an air-conditioning apparatus according to the present embodiment, it is possible to form the propeller fan 120 of which the noise is reduced while efficiency of the propeller fan 120 is improved, similarly to any of Embodiments 1 to 4.
The present invention is not limited to the embodiments described above and may be modified in various manners.
For example, in each of the embodiments described above, the propeller fan including the boss 10 is used as an example. However, the present invention is also applicable to a boss-less propeller fan including no boss. The boss-less propeller fan includes a cylinder-shaped shaft part, a plurality of blades provided outside the outer circumference of the shaft part, and a plate-like coupling part provided to be positioned adjacent to the shaft part and coupling together every pair of blades positioned adjacent to each other in the circumferential direction among the plurality of blades. In other words, the boss-less propeller fan has an integrally-formed blade in which the plurality of blades are integrally formed by use of the plate-like coupling part.
It is possible to carry out any of the embodiments and the modification examples described above in combination.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/015569 | 4/19/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/193545 | 10/25/2018 | WO | A |
Number | Name | Date | Kind |
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9394911 | Nakashima | Jul 2016 | B2 |
20110286850 | Micheli et al. | Nov 2011 | A1 |
20150071786 | Kumon et al. | Mar 2015 | A1 |
20180038384 | Kumon et al. | Feb 2018 | A1 |
Number | Date | Country |
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1865709 | Nov 2006 | CN |
2001-099093 | Apr 2001 | JP |
2003-013891 | Jan 2003 | JP |
2003-156000 | May 2003 | JP |
3761137 | Mar 2006 | JP |
2011-099409 | May 2011 | JP |
2011099409 | May 2011 | JP |
4937331 | May 2012 | JP |
2013-119816 | Jun 2013 | JP |
2013-217313 | Oct 2013 | JP |
Entry |
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Number | Date | Country | |
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20200040906 A1 | Feb 2020 | US |