The present invention relates to a propeller fan and a refrigeration apparatus.
In refrigeration apparatuses or the like of the related art, propeller fans have been used in air-sending devices that are configured to generate an air flow. As a propeller fan, there is known a ring-equipped propeller fan that includes a ring provided so as to surround a plurality of blades (see, for example, Japanese Unexamined Patent Application Publication No. 2021-4608). In the ring-equipped propeller fan, the ring is connected to a blade end of each of the blades, and each of the blades and the ring rotate together.
A first aspect of the present disclosure is directed to a propeller fan including a blade configured to rotate around a predetermined rotation axis, and a ring connected to a blade end of the blade. The blade includes a curved portion on a side on which the blade end is located. The curved portion has, in a rotational radial direction of the blade, a cross-sectional shape projecting in a convex manner toward a side on which a pressure surface is located. In the curved portion, when a height from a position of a blade root on a camber line in a direction along the predetermined rotation axis is an axial-direction height and a position at which the axial-direction height becomes maximum in the rotational radial direction is a maximum curve position, the axial-direction height at the maximum curve position is maximum on a side on which a trailing edge of the blade is located.
An exemplary embodiment will be described below with reference to the drawings.
A propeller fan (10) according to the present embodiment is configured to be used in an air-sending device (5). The air-sending device (5) is installed in a chiller device (1) such as that illustrated in
The air-sending device (5) is disposed above the pairs of heat exchangers (3a, 3b). The air-sending device (5) includes an upper-surface panel (6), the propeller fans (10), a fan motor (not illustrated), and air-sending grilles (11).
The upper-surface panel (6) covers the four pairs of heat exchangers (3a, 3b) from above. The upper-surface panel (6) has a plurality of air-sending ports (7) one of which is illustrated in
Each of the bell mouths (8) extends downward from a circumferential edge of an opening of the corresponding air-sending port (7) in the upper-surface panel (6). Each of the propeller fans (10) is disposed in one of the bell mouths (8) in such a manner that a rotation axis (A) of the propeller fan (10) extends in the vertical direction. Each of the propeller fans (10) rotates so as to supply air in an upward direction as a result of being driven by the fan motor. In each of the propeller fans (10) of the present embodiment, the lower side corresponds to an upstream side, and the upper side corresponds to a downstream side. Each of the air-sending grilles (11) is disposed downstream from one of the propeller fan (10) in the upper-surface panel (6).
Configuration of Propeller Fan
The propeller fan (10) is an axial fan made of a synthetic resin. The propeller fan (10) is the propeller fan (10) provided with the ring (16). As illustrated in
The hub (12) is formed in a cylindrical shape. The hub (12) is a rotary shaft portion of the propeller fan (10) and is located at the center of the propeller fan (10). A center portion of the hub (12) has a shaft hole (13). The fan motor, which is not illustrated, is attached to the hub (12) by passing a drive shaft of the fan motor through the shaft hole (13). When the fan motor is driven, the hub (12) rotates around the rotation axis (A). The center axis of the hub (12) coincides with the rotation axis (A) of the propeller fan (10).
The four blades (14) are arranged at constant angular intervals in a circumferential direction of the hub (12). Each of the blades (14) extends outward from an outer peripheral surface of the hub (12) in a rotational radial direction. The four blades (14) radially expands from the hub (12) toward the outside of the propeller fan (10) in the rotational radial direction. Adjacent ones of the blades (14) do not overlap each other when viewed from the front or when viewed from the rear. Each of the blades (14) is formed in a plate-like shape that is smoothly curved along the rotational radial direction and a rotation direction (D).
The blades (14) have the same shape. In each of the blades (14), an end closer to the center of the propeller fan (10) in a radial direction of the propeller fan (10), that is, an inner end in a direction (the rotational radial direction) perpendicular to the rotation axis (A) is a blade root (18). In each of the blades (14), an end closer to the outer periphery of the propeller fan (10) in the radial direction of the propeller fan (10), that is, an outer end in the direction (the rotational radial direction) perpendicular to the rotation axis (A) is a blade end (20). The blade root (18) and the blade end (20) of each of the blades (14) extend along the rotation direction (D) of the propeller fan (10).
The blade root (18) of each of the blades (14) is connected to the hub (12). In each of the blades (14), a distance Ri from the rotation axis (A) of the propeller fan (10) to the blade root (18) is substantially constant over the entire length of the blade root (18). The blade end (20) of each of the blades (14) is connected to the ring (16). In each of the blades (14), a distance Ro from the rotation axis (A) of the propeller fan (10) to the blade end (20) is substantially constant over the entire length of the blade end (20).
In each of the blades (14), the length of the blade end (20) is larger than the length of the blade root (18). In the rotation direction (D) of the propeller fan (10), a leading end of the blade end (20) is located forward of a leading end of the blade root (18). In the rotation direction (D) of the propeller fan (10), a trailing end of the blade end (20) is located rearward of a trailing end of the blade root (18). In the rotation direction (D), a leading edge of each of the blades (14) is a leading edge (22). In the rotation direction (D), a trailing edge of each of the blades (14) is a trailing edge (24).
The leading edge (22) and the trailing edge (24) of each of the blades (14) extend from the hub (12) to the ring (16). The leading edge (22) of each of the blades (14) is curved in such a manner as to be recessed toward the trailing side in the rotation direction (D) of the blade (14). The trailing edge (24) of each of the blades (14) is curved in such a manner as to be recessed toward the leading side in the rotation direction (D) of the blade (14). In each of the blades (14), a portion of the leading edge (22) and a portion of the trailing edge (24) that are located on the blade root (18) side extend approximately parallel to each other. In each of the blades (14), a portion of the leading edge (22) and a portion of the trailing edge (24) that are located on the blade end (20) side extend toward the blade end (20) such that the distance therebetween increases.
Each of the blades (14) is inclined so as to cross a plane that is perpendicular to the rotation axis (A) of the propeller fan (10). The leading edge (22) of each of the blades (14) is positioned near one end (the end facing upward in
The ring (16) is provided so as to surround the plurality of blades (14). The ring (16) is formed in a ring-like shape. The outer peripheral surface of the ring (16) faces the inner peripheral surface of the corresponding bell mouth (8) (see
In the propeller fan (10), air flows from a rear surface (a suction side, that is, the lower side) toward a front surface (an air-sending side, that is, the upper side) along with rotation of the four blades (14). Such rotation of the propeller fan (10) enables the air-sending device (5) to supply the air. When the propeller fan (10) rotates around the rotation axis (A), the pressure surfaces (26) push out the air. In this case, the pressure on the side on which the pressure surfaces (26) of the blades (14) are located increases in order to push out the air while the pressure on the side on which the suction surfaces (28) of the blades (14) are located decreases.
When the propeller fan (10) rotates, the air flowing along the pressure surfaces (26) of the blades (14) reaches the trailing edges (24) and the blade ends (20) of the blades (14) and moves away from the pressure surfaces (26), and then, an airflow is generated such that the air is drawn toward the suction surfaces (28) from the pressure surfaces (26) and becomes a vortex. A vortex that is generated on the side on which the blade ends (20) of the blades (14) are located is called a blade-end vortex. A vortex that is generated on the side on which the trailing edges (24) of the blades (14) are located is called a trailing vortex. Both the blade-end vortex and the trailing vortex cause energy loss, which in turn reduces an air-sending performance.
Since the propeller fan (10) includes the ring (16), the air pushed out by the propeller fan (10) is less likely to flow around the blade ends (20) from the side on which the pressure surfaces (26) of the blades (14) are located toward the side on which the suction surfaces (28) of the blades (14) are located. This suppresses generation of a blade-end vortex. However, in the propeller fan (10) including the ring (16), corners (hereinafter referred to as “blade-end corners”) (WC) are formed at portions where the blades (14) are connected to the ring (16) on the suction surfaces (28) side, and a dead water area (DA) where the airflow is stagnant due to the influence of a boundary layer is generated at each of the blade-end corners (WC). In the propeller fan (10) of the present embodiment, the shape of each of the blades (14) is designed so as to suppress generation of the dead water area (DA).
Shape of Blade
As illustrated in
Each of the first curved portions (30) forms 70% or more, and preferably 80% or more, of a portion of the corresponding blade (14), the portion being located further toward the inner side than an intermediate position in the blade (14) in the rotational radial direction. Each of the second curved portions (32) forms 70% or more, and preferably 80% or more, of a portion of the corresponding blade (14), the portion being located further toward the outer side than the intermediate position in the blade (14) in the rotational radial direction. In the present embodiment, the inner half portions of the blades (14) in the rotational radial direction are formed of the first curved portions (30). The outer half portions of the blades (14) in the rotational radial direction are formed of the second curved portions (32).
The blade cross-section illustrated in
The angle formed by the blade chord (34) and a plane that is perpendicular to the rotation axis (A) of the propeller fan (10) is an attachment angle (α). In each of the blades (14), the attachment angle (α) varies in accordance with a radius ratio (r/R). When the distance from the blade root (18) to the blade end (20) of the blade (14) in a blade cross-section (in the rotational radial direction of the blade (10)) passing through the rotation axis (A) is denoted by R (Ro-Ri) and the distance from the blade root (18) of the blade (14) to an arbitrary position in the blade cross-section is denoted by r (Rn-Ri), the radius ratio (r/R) is the ratio (r/R) of the distance r to the distance R. The radius ratio (r/R) indicates a position from the blade root (18) in the rotational radial direction of the blade (14).
The length of the blade chord (34) is a blade chord length (c). The blade chord length (c) is a value (c=Rnθ/cos α) obtained by dividing a length (Rnθ) of an arc having a radius Rn and a central angle θ by a cosine (cos α) with respect to the attachment angle (α). Note that the central angle θ is the central angle of the blade (14) that is located at the distance Rn from the rotation axis (A) of the propeller fan (10) (see
Blade Chord Length
As illustrated in
Height at Maximum Curve Position, Axial-Direction Height
In the blade cross-sections illustrated in
In the graph illustrated in
In the first curved portion (30), the position where the axial-direction height (H) becomes maximum in the rotational radial direction is a first maximum curve position (X1). In each of the blades (14) of the propeller fan (10) of the present embodiment, the first maximum curve position (X1) becomes closer to the blade root (18) in a direction from the leading edge (22) to the trailing edge (24). In addition, the axial-direction height (H) at the first maximum curve position (X1) becomes maximum on the leading edge (22) side of the blade (14). More specifically, the axial-direction height (H) at the first maximum curve position (X1) decreases in a direction from the leading edge (22) of the blade (14) to the trailing edge (24) of the blade (14) and becomes minimum at the trailing edge (24). The axial-direction height (H) at the first maximum curve position (X1) may be approximately constant across the full width of the first curved portion (30) in a direction along the blade chord (34).
In the second curved portion (32), the position where the axial-direction height (H) becomes maximum in the rotational radial direction is a second maximum curve position (X2). In the propeller fan (10) of the present embodiment, when the second maximum curve position (X2) is expressed by the radius ratio (r/R), it is located in a range of 0.6≤r/R≤0.8. The second maximum curve position (X2) is approximately constant across the full width of the second curved portion (32) in the direction along the blade chord (34). In addition, the axial-direction height (H) at the second maximum curve position (X2) becomes maximum on the trailing edge (24) side of the blade (14). More specifically, as illustrated in
In the rotational radial direction of the blades (14), the blades (14) and the ring (16) form the blade-end corners (WC) on the side on which the suction surfaces (28) of the blades (14) are located. An angle (φ) formed by each of the blades (14) and the ring (16) at the corresponding blade-end corner (WC) (hereinafter referred to as “angle (φ) of the blade-end corner (WC)”) varies in accordance with the axial-direction height (H) the second maximum curve position (X2) in the blade (14). In other words, in each of the blades (14), the angle (φ) of the blade-end corner (WC) increases as the axial-direction height (H) at the second maximum curve position (X1) becomes large. The angle (φ) of the blade-end corner (WC) becomes maximum on the trailing edge (24) side of the blade (14). More specifically, as illustrated in
Performance of Propeller Fan
In
In
According to the propeller fan (10) of the present embodiment, in each of the blades (14), the axial-direction height (H) at the second maximum curve position (X2) is maximum on the trailing edge (24) of the blade (14) in the second curved portion (32), which is provided on the side on which the blade end (20) of the corresponding blade (14) is located and whose cross-sectional shape in the rotational radial direction projects, in a convex manner, toward the side on which the pressure surface (26) is located, and thus, the dead water area (DA) that is formed at the blade-end corner (WC) is small. As the dead water area (DA) becomes smaller, the likelihood of a trailing vortex developing decreases, resulting in lower energy of the trailing vortex. As a result, energy loss caused by a trailing vortex colliding with the leading edge (22) of the blade (14) can be suppressed, and the air-sending performance of the propeller fan (10) can be improved.
According to the propeller fan (10) of the present embodiment, the second maximum curve position (X2) in the second curved portion (32) of each of the blades (14) is located in the range of 0.6≤r/R≤0.8, and thus, the dead water area (DA) that is formed at each of the blade-end corners (WC) can be appropriately reduced. This is advantageous for suppressing generation of a trailing vortex.
According to the propeller fan (10) of the present embodiment, in each of the blades (14), the axial-direction height (H) at the second maximum curve position (X2) in the second curved portion (32) increases in the direction from the leading edge (22) of the blade (14) to the trailing edge (24) of the blade (14), and thus, the dead water area (DA) that is formed at the blade-end corner (WC) can be reduced in the direction from the leading edge (22) toward the trailing edge (24). This is advantageous for suppressing generation of a trailing vortex.
According to the propeller fan (10) of the present embodiment, in each of the blades (14), the angle (φ) formed by the blade (14) and the ring (16) at the blade-end corner (WC) in the rotational radial direction of the blade (14) becomes maximum on the trailing edge (24) side of the blade (14), and thus, the dead water area (DA) that is formed at the blade-end corner (WC) is reduced. As the dead water area (DA) becomes smaller, the likelihood of a trailing vortex developing decreases, resulting in lower energy of the trailing vortex. As a result, energy loss caused by a trailing vortex colliding with the leading edge (22) of the blade (14) can be suppressed, and the air-sending performance of the propeller fan (10) can be improved.
According to the propeller fan (10) of the present embodiment, in each of the blades (14), the angle (φ) formed by the blade (14) and the ring (16) at the blade-end corner (WC) in the rotational radial direction of the blade (14) increases in the direction from the leading edge (22) of the blade (14) to the trailing edge (24) of the blade (14), and thus, the dead water area (DA) that is formed at the blade-end corner (WC) can be reduced in the direction from the leading edge (22) toward the trailing edge (24). This is advantageous for suppressing generation of a trailing vortex.
According to the propeller fan (10) of the present embodiment, each of the blades (14) includes a portion where the angle (φ) formed by the blade (14) and the ring (16) at the blade-end corner (WC) in the rotational radial direction of the blade (14) is 130 degrees or larger on the trailing edge (24) side, and thus, the dead water area (DA) that is formed at each of the blade-end corners (WC) can be appropriately reduced. This is advantageous for suppressing generation of a trailing vortex.
According to the chiller device (1) of the present embodiment, the propeller fan (10) whose air-sending performance has been improved is provided, and thus, energy saving can be achieved while ensuring the flow rate of the air sent by the propeller fan (10).
The above-described embodiment may employ the following configurations.
First Modification
As illustrated in
Second Modification
As illustrated in
According to the propeller fan (10) of the second modification, since the serration (40) is provided at the trailing edge (24) of each of the blades (14), turbulence of the air flowing on the side on which the suction surfaces (28) of the blades (14) are located is suppressed by the serrations (40). As a result, wind noise that is generated by the blades along with rotation of the propeller fan (10) can be reduced. In addition, the air-sending efficiency of the propeller fan (10) can be expected to be improved.
Third Modification
As illustrated in
In the propeller fan (10), a portion of each of the blades (14) that is located on the inner side in the rotational radial direction and that corresponds to the first curved portion (30) may have a cross section in the rotational radial direction having, for example, a substantially flat plate-like shape other than the shape projecting toward the pressure surface (26) side in a convex manner. The propeller fan (10) can be used not only in the chiller device (1) but also in various other devices, such as an air-conditioner and a ventilator, that require an air-sending function.
Although the embodiment and the modifications have been described above, it is to be understood that various modifications can be made to the embodiment and the details without departing from the gist and the scope of the claims. In addition, the embodiment and the modifications described above may be suitably combined or replaced unless the functionality of the target of the present disclosure is reduced.
As described above, the present disclosure is useful for a propeller fan and a refrigeration apparatus.
Number | Date | Country | Kind |
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2021-040365 | Mar 2021 | JP | national |
This is a continuation of International Application No. PCT/JP2022/009150 filed on Mar. 3, 2022, which claims priority to Japanese Patent Application No. 2021-040365, filed on Mar. 12, 2021. The entire disclosures of these applications are incorporated by reference herein.
Number | Name | Date | Kind |
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20150176597 | Tadokoro et al. | Jun 2015 | A1 |
20200072236 | Jensen | Mar 2020 | A1 |
20200240431 | Bushnell | Jul 2020 | A1 |
Number | Date | Country |
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3 085 966 | Oct 2016 | EP |
52-11203 | Jan 1977 | JP |
2012-233420 | Nov 2012 | JP |
2021-4608 | Jan 2021 | JP |
2014024654 | Feb 2014 | WO |
2015092924 | Jun 2015 | WO |
Entry |
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International Search Report of corresponding PCT Application No. PCT/JP2022/009150 dated May 24, 2022. |
International Preliminary Report of corresponding PCT Application No. PCT/JP2022/009150 dated Sep. 21, 2023. |
Partial Search Report of corresponding EP Application No. 22 76 6992.6 dated Jul. 17, 2024. |
Number | Date | Country | |
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20230417249 A1 | Dec 2023 | US |
Number | Date | Country | |
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Parent | PCT/JP2022/009150 | Mar 2022 | WO |
Child | 18244001 | US |