The present invention relates to a new type of marine propeller with variable pitch, particularly useful for auxiliary motors of sailing boats (generally used only in exceptional cases of emergency, for docking manoeuvres or in the absence of wind), which also offers a lower hydrodynamic resistance to the progress of the vessel during sailing.
To date, there are three types of marine propellers used in sailing boats:
Fixed propellers are generally those installed as standard on many sailing boats and, with the motor switched off, they develop a high aerodynamic resistance because they generate intense vortices and turbulence when the flow of water hits them. This is because the orientation of the blades is fixed in such a way as to be efficient during motor travel, thus offering the water resistance most of the surface of the blades even when the motor is switched off.
Folding propellers offer the least resistance to the flow during sailing, since the blades, hinged to the base of the leaf in a rotatable manner, fold back on themselves towards the stern of the vessel. However, this category of propellers has some disadvantages.
The first of these is a more difficult response to commands because the principle of operation uses the centrifugal force of rotation to reopen the blades and generate hydrodynamic thrust. Secondly, they have larger overall dimensions towards the stern which results in a considerable imbalance of the masses on the drive shaft due to the intrinsic geometry of this mechanism.
Another disadvantage of this type of folding propellers lies in the fact that, in order to modify the pitch (i.e. the angle of incidence of the blade defined as the geometric angle between the profile of the blade and the reference geometric axis (transverse) of the propeller, otherwise known as angle of incidence), it is necessary to change the entire set of blades in that each of said sets is manufactured for one single specific working pitch.
Feathering propellers have a configuration in which the blades are able to rotate around their own axis which is perpendicular to the axis of rotation of the drive shaft and a mechanism inside the central body governs the orientation of the same (orientable blades).
When the boat sails, and the motor is switched off, the blades that generally do not have a particularly “spoon” shape are in the feathered position, that are oriented so that the flow of water hits the profile (thin) of the blades, i.e. that hits substantially only their thickness rather than the surface thereof so as to have the minimum hydrodynamic resistance to advancement (resting position of the blades), corresponding to an angle of incidence equal to 90°.
However, the feathering propellers currently on the market need complete disassembly in order to carry out any work of modification or replacement of the blades as they are fixed inside the central body.
Moreover, in this type of propellers there is a gear system, e.g. conical wheels, for the transmission and transformation of the rotation movement of the hub into rotation of the blades from the rest position to the running position, wherein said system has the disadvantage of generating internal radial forces which impact on the central body, as well as having considerable internal overall dimensions in the longitudinal direction, with consequent higher cantilever loads on the drive shaft.
The object of the present invention is to overcome, at least in part, the disadvantages of the known technique by providing variable pitch propellers for auxiliary motors that offer a reduced hydrodynamic resistance and whose working pitch can be modified without changing the entire set of blades.
Another object is to provide a marine propeller as defined above that also has a central body of smaller longitudinal overall dimensions so as to lighten the drive shaft from overhanging loads.
These and other objects, made clearer here below, are achieved by the marine propeller in accordance with the invention having the features listed in the appended independent claim.
Advantageous embodiments of the invention are disclosed by the dependent claims. One object of the present invention relates to a propeller that comprises a device for the transmission and transformation, in an automatic manner, of the rotary motion of the drive shaft into inclination motion of the propeller blades and for the stop of the blades at the desired inclination, where said device is characterised in that it provides a mechanism of the Scotch yoke type.
In this way it is possible to obtain the return to the feathering position (blades oriented so that the flow of water hits substantially only their thickness), but also the passage from the feathering position to the working position, automatically.
Further features of the invention will be made clearer by the detailed description that follows, referred to an embodiment purely by way of a non-limiting example, illustrated in the accompanying drawings, in which:
With the aid of the drawings, the propeller according to the invention will now be described.
The propeller that forms the object of the present invention, denoted overall by reference number 100, comprises an external central body and a plurality of blades 5, generally at least two blades, projecting from said central body.
In the embodiment illustrated in the drawings, the propeller 100 of the present invention has three blades 5, even if the number of blades is not binding for the purposes of the present invention.
Said external central body, generally with a ogival shape, is composed of two halves, 10 and 11, joined by means of axial screws 12: a first semi-ogive 10 at the bow and, at the stern, a second semi-ogive 11 which carries, at the end thereof, a cap 14 with the function of sacrificial anode, as will be described in detail here below.
As illustrated in
Said hub 1 houses in its interior a drive shaft 2 (
Said hub-drive shaft coupling A is secured in position by means of threaded nut 3 and by means of one or more screws 17 that lock said threaded nut 3 to the hub 1 (
Hub 1 has on its external surface one or more cuspid protrusions or reliefs 20, placed after said threaded section and adjacent to it. Said protrusions 20 are integral to hub 1 and develop parallel to the longitudinal axis of hub 1 for a certain section of its length.
The reliefs or protrusions 20 are advantageously at least two in number, placed diametrically opposed to each other.
As illustrated in
Around the hub 1 is also mounted coaxially a sleeve element 4, here below indicated also as “slide”, which can only slide longitudinally along the hub 1.
Said sleeve 4 has a first section formed by three transverse planes or surfaces 31 (
Each of said transverse planes 31 has a groove 4′ (
The second section of this sleeve 4, also defined as the remaining section, is formed by one or more protrusions 21 placed parallel to the longitudinal axis of hub 1, and are in number, shape and size equal to those of the cuspid protrusions 20 of hub 1.
Also in this case, each of said reliefs 21 has two inclined edges 6′ so as to define a substantially cusped or triangular profile.
Slide 4 also has three longitudinal seats 30 (
Each seat 30 is placed at the convergence of each pair of transverse surfaces 31. In practice, when hub 1 is stationary, the cuspid protrusions 21 of slide 4 are in complete abutment against the cuspid protrusions 20 of hub 1, and slide 4 is in rest position. In this position the inclined sides/edges 6 and 6′ of said protrusions 20 and 21 are completely in contact one with the other (
When the hub 1 is rotated (through rotation of the drive shaft 2), the sleeve 4 slides on the hub 1 from a first rest position to a second working position in which the abovementioned inclined sides 6, 6′ are partially in contact one with the other (
In practice, the rotation movement of hub 1 causes the inclined edges 6 of the respective protrusions 20 provided in hub 1 to slide along the inclined edges 6′ of the protrusions 21 of slide 4, which moves with respect to its initial position, giving rise to a longitudinal sliding along hub 1 in the stern direction.
The final position of said slide 4, and therefore the stroke of slide 4, is determined and regulated by a second threaded stop ring nut 8 (
Thanks to the thread, this ring nut 8, and together with it the stop point of the stroke of slide 4, can be adjusted precisely which translates into a precise adjustment of the working pitch defined in degrees. These degrees are shown on a graduated crown placed around the ring nut 8, on the front stern face of the propeller 100.
In fact, as illustrated in
It should then be observed that the greater the angle of incidence of the blades, the greater the flow of water pushed by the blades 5 of the propeller 100 will be.
It should be noted that when slide 4 is in the maximum limit position towards the stern (setting 0° on the ring nut 8), the angle of incidence of the blades is null, which means that the hydrodynamic thrust of the propeller is also null at this extreme.
In practice, with an angle of 20° set on the ring nut, the final pitch will be 20°, therefore the blades will rotate (clockwise or counter-clockwise depending on the rotation direction set for propeller 100) through 70° (90°-20°), given that the starting angle of the feathering position is 90° by convention.
Therefore, the angle marked on the ring nut is the final pitch angle of the propeller.
As mentioned above, on each of the transverse planes 31 of slide 4 a respective slot 4′ is formed, intended to be engaged with a respective pin 7′ of a crank element 7 integral with the respective blade 5.
In practice, each pin 7′ of crank 7 which is integral with the respective blade 5 (
Going into detail in the description of the cranks 7, each of them is formed by a base with circular shape in plan view, or of another curved shape in plan view for example drop-like (
Blades 5 are thus made to be integral with the cranks 7.
It is understood that it is also possible to provide a hinging of the blades with male threading on the latter and female threading on the cranks inside the propeller, without thereby departing from the scope of the present invention.
The pin 7′ is placed at a certain distance (radius) from the centre of the circular base (point in which the axis of the shank 13′ passes) which determines the maximum stroke of the slide 4.
Between the shank 13′ and the circular base of the crank 7 an annular protrusion 41 is provided that acts as a thrust spacer so as to eliminate the need for internal spacers, said annular protrusion 41 being practically placed around said shank 13′.
Said annular protrusion 41 placed around said shank 13′ is provided also in the case wherein the base of the crank has a non-circular shape in plan view, for example with a drop profile.
Also in the case of crank 7 with drop profile section (
It should be noted that the starting point of the pin 7′ of crank 7 (corresponding to the feathered position of the respective the blades) can be in any position inside the slot 4′, even if it is preferable that it be placed as in
Moreover, each assembly of “blade 5-crank 7” can be hinged on the sleeve 4 in various ways, without thereby departing from the scope of the present invention.
For example, this assembly of “blade 5-crank 7” can be assembled in such a way that the vertical axis 80 of the collar 40 and therefore the rotation axis of the blade 5 (i.e. the axis which crosses the sheet of
Or else this assembly of “blade 5-crank 7” can be mounted in such a way that axis 80 of collar 40 lies in another vertical plane parallel to the vertical plane passing through pin 7′ as illustrated in
The cranks 7 of the blades 5 are enclosed between the two semi-ogives 10 and 11 in which appropriate semi-recesses are formed which, once the two semi-ogives 10 and 11 have been joined, constitute the seats for said cranks 7. In this way the blades 5 are made integral to the central ogive body of the propeller 100 but able to rotate around their own axis.
Therefore the blades 5 of the propeller 100 of the present invention are not hinged to the body of the propeller as instead is the case in the feathering propellers of the prior art, and thanks to this it is possible to make modifications to the blades without disassembly of the central body.
In practice, the blades 5 can rotate around their own axis following the movement of the respective pins 7′ in the corresponding slots 4′ (from a first position to a second position indicated as a dotted line in
In particular, the rotating cranks 7 are coupled to slide 4 in such a way as to give rise to a mechanism of the “Scotch yoke” type, in which an axial motion (that of slide 4) is transformed into a rotary motion (that of the pins 7′, of the cranks 7 and of the relative blades 5 integral with them). More specifically, it can be said that the present mechanism is modified Scotch yoke since the traditional Scotch yoke mechanism provides a straight slot, rather than curved, slot.
As already mentioned, even if the profile of the slot 4′ has been illustrated substantially in the form of two semicircles or arches which are contiguous and continuous one in relation to the other, it is understood that this profile can be curved, arched circle with various radii of curvature, or another shape, such as for example straight line (straight slot), appropriately designed to cause a certain rotation of the pins 7′ to pass the blades 5 from the feathered position to the working position.
It should be noted that the present modified Scotch yoke mechanism is completely different from the type of mechanism used in common propellers with variable pitch in which, generally, the propeller hub is provided with a toothed crown integral with a central truncated cone pinion that permanently meshes the pinions of the respective blades, so that the rotation of the central pinion with respect to the cylindrical body of the propeller determines the corresponding rotation of the blades, around the respective axes of hinging to the propeller body.
It should also be pointed out that in the present description the term “variable pitch propeller” is to be understood as “propeller with self-adjustable pitch”, that is a propeller capable of passing from the feathering pitch (which represents a first position of the blades) to the working pitch (or final pre-set pitch, and which represents the second position or final position of the blades) in an automatic manner, as soon as the motor of the boat is activated, as will be explained in detail here below.
The position of the stop ring nut 8 is kept locked by the safety screw 15 housed in a respective seat formed in the aft semi-ogive 11 (
Between slide 4 and stop ring nut 8, a compression elastic element 9 is interposed, partially housed inside said ring nut 8: said spring 9, whose elongation is parallel to the longitudinal axis of the hub 1, intervenes to ensure the return of slide 4 into the feathering position of the propeller (automatic feathering effect) when the motor is switched off, but at the same time intervenes to protect the mechanism from sudden jerks due to sudden changes of manoeuvre (anti-shock effect).
As elastic compression element 9 mention can be made, advantageously, of a helical contrast spring or preloaded spring, even if it is understood that other similar elements can be used without thereby departing from the scope of the present invention.
The profile of the blades 5 of the propeller 100 of the present invention is advantageously a symmetrical profile, although this is not binding for the purposes of the present invention.
To protect the entire propeller from galvanic corrosion in a marine environment, a sacrificial zinc anode 14 is provided, mounted at the aft end of the assembly and secured by one or more zinc-locking and nut-locking screws 17, preferably three in number.
A description will now be given of the functioning of the propeller 100, the subject of the present invention.
When the motor is switched off, the blades 5 of the propeller 100 are in the feathered position, otherwise known as rest position, that is of minimum hydrodynamic resistance to advance (and therefore with the blades 5 arranged as in
In fact, the rest position is guaranteed by the preloading of spring 9 and by the shape of the coupling mechanism with double cuspid between hub 1 and slide 4 (self-stable). Starting up the motor, the drive shaft 2 will set in rotation the hub 1 which in the first moments will undergo a relative rotation with respect to the rest of the propeller 100, since the blades 5 in feathering position offer the maximum resistance to the rotation, generating on the external body a torque resistant to the motion.
Said relative rotation of hub 1 determines a helical sliding between slide 4 and hub 1, which causes slide 4 to move away from hub 1 until contact of said slide 4 with the stop ring nut 8, said slide 4, at the same time, going to compress the elastic element 9.
This movement of the slide 4 determines the translation movement of the slot 4′ that brings the respective pin 7′ to move along the profile (curved, rectilinear or of other shape) of the respective slot 4′, bringing the blades 5 to rotate with respect to their axis.
The section that said pin 7′ can cover in the slot (curvilinear, rectilinear or other shape) 4 depends on the linear section that the slide 4 can cover which is closely linked to the angle which is pre-set on said ring nut 8.
Therefore, the rotation of the blades 5 around their axis ends when said slide 4 abuts against said stop ring nut 8, whose position, as mentioned, is in relation with the angle pre-set on said ring nut 8. From this time onwards there will be rotation of the entire central body of the propeller including the blades 5, oriented so as to turn their surface, or most thereof, to the flow of water in order to generate the propulsive thrust.
As soon as the motor is switched off, the driving torque of drive shaft 2 acting on blades 5 is decreased and elastic element 9 restores the rest position of slide 4 (whose protrusions go to abut against the protrusions of hub 1), consequently restoring the feathering position of blades 5 of propeller 100. Therefore, when the motor is switched off, elastic element 9 operates the return of said sleeve 4 into the position of abutment against said hub 1.
It should be noted that the feathering position is the one corresponding to the 90° angle (see also
The regulation of the pitch is very simple given that a complete rotation (360°) of the stop ring nut 8 involves the whole range of pitches that can be used for motor navigation, in particular from 0 to 26° with increments of 2° each, as shown in
The procedure for modifying the final pitch is as follows:
It is also possible to provide a mechanism for regulating the pitch by means of a worm screw and toothed ring (different from the previous system with front screw and grooved ring nut) without thereby departing from the scope of the present invention. In the event that it is necessary to change the direction of rotation of the propeller, the following can be considered.
The symmetrical profile of blades 5 makes this operation simple and fast. It is sufficient to unscrew the stop ring nut 8 up to the maximum position towards the stern, so that the slide is able to move freely up to the end of stroke (corresponding to an angle of blades equal to 0°).
Then the synchronised blades are rotated manually.
With this rotation, the pin 7′ of crank 7 of each blade 5 is passed on the opposite and specular side of slot 4′ of slide 4, which changes the direction of rotation of the mechanism.
To complete the operation, it is sufficient to screw the stop ring nut 8 back to the desired pitch setting and secure it in place with the safety screw.
The advantages of the present invention are considerable thanks to the considerable improvements made with respect to known propellers.
In particular:
The present invention is not limited to the particular embodiments previously described and illustrated in the accompanying drawings, but numerous detail changes may be made thereto, within the reach of the person skilled in the art, without thereby departing from the scope of the same invention, as defined in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
102018000010465 | Nov 2018 | IT | national |