1. Field of the Invention
The disclosure relates generally to dental instruments and, more specifically, to adapters for use with prophy angles.
2. Description of the Related Art
Dental prophylaxis angles, generally referred to as “prophy angles,” are commonly used dental instruments for providing rotation for dental tools such as brushes, prophy cups, or other receptacles used in cleaning/polishing teeth. Referring to
Prophy angles 10 are commonly manufactured from lightweight plastic to make them disposable, thereby increasing overall sterility in the dental environment. An issue associated with making the prophy angles 10, and their constituent elements, such as the rotating member 12, from plastic is the ability of the hand piece to engage the rotating member 12 without slipping and to engage the rotating member 12 without excessive damage to the rotating member 12. Another issue associated with the use of prophy angles 10 is the widespread use of many different and incompatible types of couplings between the drive source and the hand piece and between the hand piece and the prophy angle 10.
There is, therefore, also a need for an adapter that provides a robust coupling between the adapter and the prophy angle. A need also exists for an adapter that is capable of combining prophy angles and drive sources having different types of couplings.
Embodiments of the invention address deficiencies of the art with respect to a creating a robust coupling between the adapter and the prophy angle and to combine prophy angles and drive sources having different types of couplings. In this regard, an adapter for a prophy angle includes a collet, a nose, a body, and a shaft. The collet is configured to connect to a rotating member of the prophy angle. The nose has a first bore and is configured to receive the rotating member through the first bore. The body has a second bore and is connected to the nose. The shaft is positioned within the second bore of the body, and the shaft include a first distal end and a second distal end. The first distal end connects to the collet, and the second distal end includes a coupler. The collet includes a plurality of extensions for attaching to the rotating member. A fixed-diameter collet bore is defined by innermost portions of the extensions, and the collet bore has a diameter smaller than a diameter of the rotating member.
In certain aspects of the adaptor, the first bore and the second bore extend along a common axis. Alternatively, the first bore and the second bore extend along separate axes. Also, the first distal end of the shaft may connect to the collet with a rotation joint, such as a ball joint. The nose is a doriot-style nose, and the coupler is an E-type coupler.
In further aspects of the adaptor, the outer portions of the extensions include concave surfaces. Also, a radius of the concave surfaces of the extensions is substantially equal to the radius of the collet bore. Additionally, the extensions include longitudinal chamfers sloping inwardly towards a rotational axis of the collet.
In yet other aspects of the adaptor, the shaft has a rotational axis and the collet has a rotational axis. In operation of the adaptor, the nose is rotatable relative to the body about an axis perpendicular to either the rotational axis of the shaft or the rotational axis of the collet. In so doing, an angle between the rotational axis of the shaft and the rotational axis of the collet is variable.
According to another embodiment, a prophy angle driver includes a collet, a nose, a micromotor, and a shaft. The collet is configured to connect to a rotating member of a prophy angle. The nose has a first bore and is configured to receive the rotating member through the first bore. The micromotor is attached to the nose. The shaft extends from the micromotor into the first bore and is connected to the collet. The collet includes a plurality of extensions for attaching to the rotating member. A fixed-diameter collet bore is defined by innermost portions of the extensions, and the collet bore has a diameter smaller than a diameter of the rotating member.
According to yet another embodiment, a contra-angle prophy angle driver includes a collet, a nose, and a shaft. The collet is configured to connect to a rotating member of a prophy angle. The nose has a first bore and is configured to receive the rotating member through the first bore. The micromotor is attached to the nose. The shaft extends from the micromotor into the first bore and is connected to the collet by a ball joint.
Additional aspects of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The aspects of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
The accompanying drawings, which are incorporated in and constitute part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention. The embodiments illustrated herein are presently preferred, it being understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown, wherein:
The nose 112 includes a first bore 114 for receiving the rotating member 12 and, in certain configurations, a portion of the shaft 118 and/or collet 200. Additionally, the outer portion of the nose 112 may be shaped to mate with the prophy angle 10. As is known in the art, many types of different types of prophy angles 10 exist that have different mating profiles, and the present adaptor 100 is not limited as to a particular shape of the nose 112 and as to a particular profile of prophy angle 10 with which the nose 112 can mate. However, in a current aspect of the adapter 100, the nose 112 is a configured as a doriot-style adapter. Depending upon the type of prophy angle 10, other type of connections devices include, but are not limited to, latch type, 3-ball chuck, attachment ring, push chuck, quick-connect collars, autochucks, E-type (i.e., ISO 3964), DIN 13940, ISO 1797, U-type, NSK type, Midwest type.
The body 110 includes a second bore 116 for receiving the shaft 118 and, in certain configurations, also a portion of the rotating member 12. Additionally, the inner surface of the second bore 116 of the body 110 may be shaped to mate with a drive source, such as a micromotor. As is known in the art, many different configuration of drive sources exist that have different mating profiles, and the present adaptor 100 is not limited as to a particular profile of the second bore 116 with which the drive source can mate.
The shaft 118 is rotated by the drive source, which is connected to a coupler 126 positioned on one end 122 of the shaft 118, which drives a collet 200 connected on another end 120 of the shaft 118. In certain aspects of the adapter 100, both the coupler 126 and the collet 200 rotate about a common rotational axis RA. Moreover, both the collet 200 and the first bore 114 may share a common rotational axis. Many types of shafts 118 are capable of transmitting rotation from the coupler 126 to the collet 200, and the present adapter 100 is not limited as to a particular type of shaft 118 so capable.
As is known in the art, many different types of drive source exist and these different drive sources have different configurations for coupling with a rotating member, such as the shaft 118. In this regard, the present adapter 100 is not limited as to the type and configuration of coupler 126 that couples with the drive source. However, in certain aspects of the adapter 100, the coupler 126 is an E-type coupler. Other types of couplers/connection devices have been previously described with regard to the nose 112.
In certain aspects of the adaptor 100, the collet 200 includes a plurality of extensions 210a-210c for receiving the rotating member 12. The innermost portions of the extensions 210a-210c define an inner collet bore 208 having a diameter slightly less than the diameter of the rotating member 12. In this manner, upon the rotating member 12 being positioned within the inner collet bore 208, an interference fit or friction grip exists between the plurality of extensions 210a-210c and the rotating member 12. The interference fit allows the extensions 210a-210c to hold onto the rotating member 12 and to transfer rotation from the collet 200 to the rotating member 12. In certain aspects of the collet 200, the innermost portions of the extensions 210a-210c define an inner collet bore 208 having a fixed diameter.
As best shown in
The collet 200 may also include longitudinal chamfers 202 on the extensions 210a-210c. The chamfers may extend from a collet distal end 206 along each extension 210a-210c and slope inwardly towards the rotational axis of the collet 200. The longitudinal chamfers 202 provide a guide for receiving the rotating member 12. As the rotating member 12 is moved into the collet 200, the longitudinal chamfers 202 guide the rotating member 12 toward the inner collet bore 208. Although not limited in this manner, a face of the longitudinal chamfers 202 may be angled at about 60°±15° relative to the face of the distal end 206 of the collet 200.
The manner in which the inner collet bore 208 is formed is not limited. For example, the inner collet bore 208 may be formed by drilling the collet 200 along its centerline. By forming the inner collet bore 208 is this manner, the concave surfaces at the outer edge of each extension 210a-210c may also be formed. Also, the extensions 210a-210c may be formed by drilling offset bores 204a-204c, which have a centerline offset from the centerline of the collet 200. Although the term “drilling” is used herein, other methodology used to form bores/holes is also acceptable.
Referring to
Although illustrated as having a fixed angle between the rotational axis RA2 of the shaft 318 and the rotational axis RA1 of the collet 200, this angle may be variable. For example, the nose 312 may rotate relative to the body 310 about an axis perpendicular to either the rotational axis RA2 of the shaft 318 or the rotational axis RA1 of the collet 200. In this manner, the adapter 300 may be able to provide greater flexibility to a user using the adapter 300. Advantageously, this flexibility may be able to reduce the number of different types of adapters 300 a particular user may require. Any manner or configuration of allowing the nose 312 to rotate relative to the body 310 is acceptable for use with the present adapter 300. For example, the nose 312 may pivot relative to the body 310 about a pivot (not shown) connected to both the nose 312 and body 310.
As illustrated in
Many types of joints are capable of transferring rotation from a first rotating member to a second rotating member, which is positioned off-axis from the first rotating member, and the present adapter is not limited as to a particular type of joint so capable. However, in a current aspect of the adapter 300, the multi-axis rotation joint 400 is a ball joint.
Referring to
Referring to
The manner in which the second pin 404 is prevented from moving within the receiver 406 is not limited as to a particular technique or arrangement. For example, the second pin 404 can be attached to the receiver, for example, via welding or gluing. However, in a current aspect of the ball joint 400, the second pin 404 is sized slightly greater than the size of the openings 408 of the receiver 406 such that upon inserting the second pin 404 into openings 408, an interference fit exists between the second pin 404 and the openings 408.
Referring to
Although not limited as to a particular range of rotation or to the particular manner described herein, the first pin 402, while within the head 402, is limited in its range of rotation by the length of the slot 414 in the head 410. As the length of the slot 414 increases, the range of the rotation of the first pin 402 within the head 410 is also increased. Conversely, upon the length of the slot 414 decreasing, the range of rotation of the first pin 402 within the head 410 is also decreased. The width of the slots 414 may be slightly less than the outside diameter of the second pin 404 to allow the second pin 404 to move from side-to-side within the slots 414.
With regard to the range of rotation of the second pin 404 within the first pin 402, the range of rotation is not necessarily limited when the first pin 402 is within the second pin 404 alone. However, upon the joint 400 being full assembled, the range or ration of the second pin 404 within the first pin 402 may be limited to some degree by interference between the collet 200 and the shaft 318.
Although illustrated as the head 410 being connected to the shaft 318 and the receiver 406 being connected to the collet 200, the ball joint 400 is not limited in this manner. For example, the head 410 may be connected to the collet 200, and the receiver 406 may be connected to the shaft 318.
Unlike many other types of joints, a ball joint 400 allows for the angle between the rotational axis RA2 of the shaft 318 and the rotational axis RA1 of the collet 200 to be varied. For example, the bevel gears described within reference to
In
In
Using micromotors to drive dental equipment is well known by those in the art, and any micromotor 528 so capable is acceptable for use with the present adapter 500. Examples of micromotors 528 include electrically-driven and pneumatically-driven motors. In the presently-illustrated adapter 500, the micromotor 528 is pneumatically driven.