1. Field of the Invention
The present invention relates to a propulsion assembly for an endoscope. More particularly, the present invention relates to a propulsion assembly for an endoscope, in which friction of an endless track device with a wall of a body cavity can be reduced and damage of the endless track device can be prevented.
2. Description Related to the Prior Art
An endoscope is widely used for medical diagnosis of a body of a patient. The endoscope has an elongated tube for entry in a body cavity of the body. The elongated tube includes a tip device, a steering device and a flexible tube portion. The steering device operates for orienting the tip device in a suitable direction. An imaging window is disposed at an end face of the tip device for receiving light from an object for imaging.
In the diagnosis, entry of the endoscope into a large intestine is technically difficult due to a tortuous form of the large intestine with portions highly movable in the body. A doctor or operator of the diagnosis must have high skill in manipulating the endoscope. Recently, a propulsion assembly for the endoscope has been proposed. The propulsion assembly propels the endoscope in the body cavity in an axial direction and facilitates the entry of the endoscope even for a doctor or operator before having suitable skill of the manipulation.
U.S. Pat. Nos. 6,971,990 and 7,736,300 (corresponding to JP-A U. S 2009-513250) discloses the propulsion assembly, which includes a support sleeve, an endless track device, a barrel sleeve and a drive unit. The support sleeve is mounted on the elongated tube of the endoscope. The endless track device is a toroidal device constituted by a flexible membrane, and extends around the support sleeve according to the axial direction of the elongated tube. The barrel sleeve is disposed inside the endless track device and supports the endless track device. The drive unit endlessly moves the endless track device in contact with an inner wall of the body cavity, to move the elongated tube back or forth in the axial direction.
According to U.S. Pat. Nos. 6,971,990 and 7,736,300 (corresponding to JP-A 2009-513250), the endless track device of the propulsion assembly endlessly moves in tight contact with a peripheral surface of the barrel sleeve. High friction is likely to occur to create considerable stress to the endless track device. Durability of the endless track device will be low according to its damage due to torsion. Also, load to the drive unit for moving the endless track device may be increased extremely.
In view of the foregoing problems, an object of the present invention is to provide a propulsion assembly for an endoscope, in which friction of an endless track device with a wall of a body cavity can be reduced and damage of the endless track device can be prevented.
In order to achieve the above and other objects and advantages of this invention, a propulsion assembly for an endoscope includes a support sleeve for mounting on a tip portion of an elongated tube of the endoscope. A barrel unit is disposed around the support sleeve. An endless track device is disposed to extend along inner and outer surfaces of the barrel unit, for endlessly moving in an axial direction of the elongated tube in contact with a wall of a body cavity, for propulsion of the tip portion. A plurality of roller wheels are disposed on the support sleeve, for driving the endless track device by engagement therewith. A plurality of idler rollers are disposed on the inner surface of the barrel unit in a rotatable manner, for applying tension to the endless track device in cooperation with the roller wheels. At least one guide projection is formed on a first one of the endless track device and the barrel unit. At least one guide groove is formed in a second one of the endless track device and the barrel unit, for receiving the guide projection, to guide the endless track device on the barrel unit in the axial direction.
Furthermore, a drive sleeve is supported around the support sleeve, for rotating upon application of torque. Worm gear teeth are formed around the drive sleeve, for rotating the roller wheels.
The roller wheels have helical gear teeth.
The guide projection is formed on the endless track device, and the guide groove is formed in the barrel unit.
The guide projection contacts the inner and outer surfaces of the barrel unit with a small contact width to prevent a stiction phenomenon of the endless track device to the inner and outer surfaces.
The barrel unit includes proximal and distal end surfaces, positioned opposite to one another with reference to the axial direction, for inverting the endless track device. The guide groove is formed in at least one of the proximal and distal end surfaces.
The barrel unit includes a barrel sleeve, and a support ring, attached to one end of the barrel sleeve in the axial direction, having the proximal or distal end surface, the guide groove being formed therein.
A depth of the guide groove is smaller than a height of the guide projection.
Furthermore, a roller groove is formed in each of the idler rollers, for receiving the guide projection.
In another preferred embodiment, the at least one guide groove has plural guide groove openings arranged in series.
In still another preferred embodiment, the guide projection is formed on the barrel unit, and the guide groove is formed in the endless track device.
The wheel includes plural gear teeth. Furthermore, plural engaging teeth are formed to project from an outer surface of the endless track device, arranged in the axial direction, for mesh with the gear teeth.
The endless track device is toroidal.
Consequently, friction of an endless track device with a wall of a body cavity can be reduced and damage of the endless track device can be prevented, because the groove and the guide projection can cooperate for aligning the endless track device reliably.
The above objects and advantages of the present invention will become more apparent from the following detailed description when read in connection with the accompanying drawings, in which:
In
The handle 5 includes a button and an end sleeve. The button is operable to change over the supply and suction of air or water. The end sleeve has an instrument opening where a biopsy forceps or other medical device is advanced. A universal cable 6 extends from the handle 5, and connected to a light source apparatus 7 and a processing apparatus 8. Light from a lamp in the light source apparatus 7 is guided by a light guide fiber extending through the universal cable 6 and the endoscope to the lighting windows. The processing apparatus 8 processes an image signal from the universal cable 6 in the signal processing suitably. A display panel 9 is driven to display the image of the image signal.
The processing apparatus 8 discerns the type information of the endoscope for use according to the input information from the endoscope through the universal cable 6. The processing apparatus 8 automatically changes over the control and/or display suitably according to the type information, typically if the control with differences for the types is required in the course of the manipulation, or if the display with differences for the types is required on the display panel 9.
An actuating apparatus 10 or controller is connected with the processing apparatus 8 electrically. The actuating apparatus 10 actuates and controls the propulsion assembly 2. A wire sheath 12 of a dual lumen form extends from a proximal end of the propulsion assembly 2. An adhesive tape 4 or surgical tape positions the wire sheath 12 on the elongated tube of the endoscope at suitable points. The wire sheath 12 extends properly into the body cavity even upon moving the endoscope into the body cavity or during the manipulation.
First and second torque wire devices are disposed to extend discretely through the wire sheath 12. Distal end portions of the wire devices are coupled to a driving mechanism (sleeve) of the propulsion assembly 2. The wire devices are flexible but have high torsional rigidity so that torque applied to their proximal end are transmitted by those to their distal end substantially without attenuation. A key coupling device 13 for plug-in is disposed at the proximal end of the wire devices. A rotating coupling 14 for plug-in is disposed in the actuating apparatus 10, and connected mechanically with the key coupling device 13. First and second motors are incorporated in the actuating apparatus 10. When the key coupling device 13 is plugged to the rotating coupling 14, each of the wire devices is ready to rotate with one of the first and second motors.
The propulsion assembly 2 is used effectively specially for colonoscopy, because of manipulation for advance and pull in the sigmoid colon or transverse colon. The propulsion assembly 2 is substantially cylindrical. An endless track device 15 or membrane or toroidal device is disposed on the outside of the propulsion assembly 2, is constituted by a flexible sheet of synthetic resin with sufficient rigidity. In
In
In
A distal end of the wire sheath 12 is attached to the inside of the proximal end of the cap ring 28 by use of adhesion or thermal welding. Distal ends of first and second torque wire devices 30a and 30b protruding from the wire sheath 12 extend to pass through holes in the cap ring 28. First and second coupling gears 32a and 32b or pinions are firmly connected with distal ends of the wire devices 30a and 30b. As illustrated in the drawing, rotational shafts protrude from respectively the coupling gears 32a and 32b as rotational centers. The shafts are received in holes formed in the support sleeve 18, to keep the coupling gears 32a and 32b rotatable. Only the first coupling gear 32a of the first wire device 30a is meshed with the spur gear teeth 24b of the drive sleeve 24.
The second coupling gear 32b of the second wire device 30b is meshed with the first coupling gear 32a but not with the spur gear teeth 24b. Thus, the drive sleeve 24 is driven by rotation of the first coupling gear 32a in connection with the first wire device 30a. However, the wire devices 30a and 30b are driven by torques generated by respectively the motors. The second coupling gear 32b is rotated in a direction opposite to that of the first coupling gear 32a. The torque from the second wire device 30b is added to the torque of the first coupling gear 32a, so that the drive sleeve 24 can be rotated with a high torque.
Each of the cover flanges 19a and 19b includes a flange edge shaped to increase a width in the axial direction. The flange edge receives an inner surface of the endless track device 15 with closeness while the endless track device 15 turns around. The flange edge prevents various materials from pull into the propulsion assembly 2 together with the moving outer surface of the endless track device 15, the materials including foreign material and tissue of a body part.
A distal end of the clamping sleeve 20 has a pattern of projections and recesses arranged in the circumferential direction. A special screw driving device for the clamping sleeve 20 is entered for engagement with the clamping sleeve 20 in the proximal direction. The clamping sleeve 20 is rotated in a predetermined direction by the screw driving device, and thus shifts in the proximal direction. A tapered end surface 20a of the clamping sleeve 20 in
The barrel unit 17 includes a distal support ring 35a or bumper ring, a cover sheet 36 for shielding, a barrel sleeve 38 for supporting rollers, and a proximal support ring 35b or bumper ring, in a sequence in the proximal direction. The barrel unit 17 is combined with the drive unit 16 and the endless track device 15 according to the steps as follows.
In
The roller mechanisms 40 include three idler rollers 42, and a pair of roller supports 41 or frames for supporting the idler rollers 42 in alignment. The roller supports 41 are resilient thin plates of metal, and are fixed to the barrel sleeve 38 by fitting their ends in end portions of the holder openings 38a. A center of the roller supports 41 in the longitudinal direction becomes curved to enter an inner space in the barrel sleeve 38 through the holder openings 38a. The idler rollers 42 supported by the roller supports 41 press the endless track device 15 toward the roller wheels 27 owing to the curved form of the roller supports 41.
As a result, the endless track device 15 is tensioned tightly between the roller wheels 27 and the idler rollers 42. See
The roller mechanisms 40 are fitted in the holder openings 38a fixedly on the barrel sleeve 38. The idler rollers 42 project to the inside of the barrel sleeve 38 and keep the barrel sleeve 38 immovable in the axial direction relative to the drive unit 16. The endless track device 15 is tensioned while the roller mechanisms 40 are combined with the barrel sleeve 38. The support rings 35a and 35b are fixed to respectively the distal and proximal ends of the barrel sleeve 38. Three guide grooves 45a are formed in the distal support ring 35a. Three guide grooves 45b are formed in the proximal support ring 35b. The guide grooves 45a and 45b are aligned with the roller mechanisms 40 in the axial direction.
The cover sheet 36 tightly covers the outer surface of the barrel sleeve 38 together with the roller mechanisms 40. The sleeve of the endless track device 15 in a developed form is positioned between the drive and barrel units 16 and 17. Those units are combined with one another, before ends of the sleeve of the endless track device 15 are turned over and connected with one another. A joint portion 15a of the endless track device 15 is formed. Note that inclinations can be preferably formed with ends of the sleeve of the endless track device 15, so that the joint portion 15a can have a small thickness without an excessive unevenness of the thickness. In
In
The endless track device 15 is used in the toroidal shape in
Roller grooves 42a are formed in respectively the idler rollers 42 at the center. In
It is preferable as illustrated in
In
Furthermore, a surface of the membrane wall 51 of the endless track device 15 with the guide projections 53 can be processed by processing for reducing friction or processing for preventing a stiction phenomenon. Examples of the processing include forming a great number of ridges considerably smaller than the guide projections 53, processing of matte finish (rough surface finish), coating for smoothness with fluorocarbon resin, or the like.
Note that a series of a large number of small projections in the axial direction can be formed in place of each of the guide projections 53 described above.
In the above embodiment, each one of the guide projections 53 is formed on one of the three side areas of the endless track device 15. However, two or more of the guide projections 53 can be formed on each one of the side areas and arranged to extend in parallel. Also, plural series of a large number of small projections can be formed on each side areas of the endless track device 15. For such structures, guide grooves in a number according to the number of the guide projections are formed in place of the guide grooves 45a and 45b described above.
The operation of the above embodiment is described now. In
The wire sheath 12 extending from the proximal end of the propulsion assembly 2 is positioned along the outer surface of the steering device and the flexible device of the endoscope. Plural indicia are disposed on the wire sheath 12 equidistantly from one another, and indicate positions of attachment of the adhesive tape 4. The wire sheath 12 is attached to the steering device and the flexible device by use of the adhesive tape 4 according to the indicia. The key coupling device 13 at the proximal end of the wire sheath is plugged to the rotating coupling 14 for connection to the actuating apparatus 10, which is powered.
The actuating apparatus 10 checks whether the key coupling device 13 is plugged to the rotating coupling 14 or not upon powering. If it is judged that the plugging is improper or if the plugging is not detected, alarm information is emitted, for example, alarm sound or a visible alarm signal with light. If it is judged that the plugging is proper, a sensor in the rotating coupling 14 reads type information of the propulsion assembly 2 from a signal region disposed on a bridge portion of the key coupling device 13. According to the type information, the actuating apparatus 10 automatically determines a rotational speed of the wire devices 30a and 30b and a value of a torque limiter, and prevents the wire devices 30a and 30b from operating at too high a speed or torque.
When the power source is turned on, the actuating apparatus 10 receives type information of the endoscope in connection with the processing apparatus 8 in a form of an output signal. The actuating apparatus 10 includes an inner storage medium. The actuating apparatus 10 recognizes the type information of the endoscope for use and type information of the propulsion assembly 2 by referring to table data stored in the storage medium. The table data is data of types of the endoscope and usable types of the propulsion assembly 2 in association with the endoscope types.
For example, a shiftable range of the sealing device 21 is determined according to the type information of the propulsion assembly 2. An outer diameter of the tip device 3 is determined according to the type information of the endoscope. It is possible promptly to check whether the propulsion assembly 2 can be properly used in connection with the tip device 3 of the endoscope. If it is judged that a combination of the propulsion assembly 2 with the tip device 3 is improper, an alarm signal is generated, for example, alarm sound or visible alarm sign of light with an alarm lamp. Also, operation of the propulsion assembly 2 may be inhibited. Those functions can prevent occurrence of accidents.
When a foot switch 11 in connection with the actuating apparatus 10 is depressed, the motors in the actuating apparatus 10 rotate to apply torque to the wire devices 30a and 30b. The coupling gears 32a and 32b are caused to rotate, so that the spur gear teeth 24b meshed with the first coupling gear 32a are rotated with the drive sleeve 24. The second coupling gear 32b rotates in a direction opposite to that of the first coupling gear 32a. Rotation of the second coupling gear 32b is directly transmitted to the first coupling gear 32a. Thus, the motors in the actuating apparatus 10 can be utilized to rotate the drive sleeve 24.
When the worm gear teeth 24a of the drive sleeve 24 rotate, the roller wheels 27, or worm wheels with helical gear teeth, rotate in the same direction about respectively the gear shaft 27a. The endless track device 15 is tensioned between the teeth of the roller wheels 27 and the idler rollers 42 of the roller mechanisms 40. The idler rollers 42 are caused to rotate by the roller wheels 27 to move the endless track device 15 endlessly in the axial direction of the drive sleeve 24.
In
The working run 82 of the endless track device 15 contacts a wall of the large intestine in entry of the endoscope with the propulsion assembly 2 in the gastrointestinal tract. While the endless track device 15 endlessly moves, propulsion force for advancing the tip device 3 is obtained, in other words, force for pressing the wall of the large intestine in the proximal direction is obtained.
During the distal movement of the endoscope, foreign material stuck on the working run 82 of the endless track device 15 may move toward the position of the return run 80 after passing the proximal end of the barrel unit 17. However, the flange edge of the proximal cover flange 19b is positioned very close to the endless track device 15 and prevents the foreign material from internal jamming. Also, the proximal cover flange 19b prevents tissue of a body part from internal jamming together with the endless track device 15. Note that during the proximal movement of the endoscope, the flange edge of the distal cover flange 19a operates in the same manner for protection.
As the endless track device 15 endlessly moves between the roller wheels 27 and the idler rollers 42, the reinforcing ridges 50 in a layered structure are formed on the endless track device 15 for mechanical strength and durability to protect the engaging teeth 52 from abrasion and damage. It is likely that torsional pressure is applied to the endless track device 15 by incidental contact of foreign material or obstacle. However, the guide projections 53 positioned opposite to the engaging teeth 52 of the reinforcing ridges 50 are engaged with the roller grooves 42a of the idler rollers 42. The engaging teeth 52 will not be disengaged from the roller wheels 27. The guide projections 53 move in engagement with the guide grooves 45a and 45b formed in the support rings 35a and 35b. Thus, the endless track device 15 can return to the roller wheels 27 and the idler rollers 42 without large offset due to an obstacle, because the endless track device 15 can be oriented appropriately.
The endless track device 15 moves endlessly while the working run 82 contacts the cover sheet 36 and the return run 80 contacts the barrel sleeve 38. However, no grooves are formed in the cover sheet 36 or the barrel sleeve 38 for engagement with the guide projections 53. A contact width of each of the guide projections 53 to those is small. A clearance space is defined between the endless track device 15 and the cover sheet 36 or the barrel sleeve 38 adjacently to a portion of contact of the guide projections 53. Thus, friction in movement of the endless track device 15 is reduced without stiction phenomenon to the cover sheet 36 or the barrel sleeve 38. Breakage of the endless track device 15 can be prevented. Also, load to the driving mechanism (drive unit) for turning around the endless track device 15 can be reduced. The same effect can be obtained in the variant structures illustrated in
If the operator wishes to remove the propulsion assembly 2 from the tip device 3, the clamping sleeve 20 is rotated in the counterclockwise direction by use of the screw driving device. The clamping sleeve 20 shifts in an outward direction by rotating, and releases the sealing device 21 from being pressed. The sealing device 21 is enlarged by its resiliency to separate its inner surface from an outer surface of the tip device 3. The propulsion assembly 2 can be removed from the endoscope easily.
Although the present invention has been fully described by way of the preferred embodiments thereof with reference to the accompanying drawings, various changes and modifications will be apparent to those having skill in this field. Therefore, unless otherwise these changes and modifications depart from the scope of the present invention, they should be construed as included therein.
Number | Date | Country | Kind |
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2011-275311 | Dec 2011 | JP | national |