This application claims the benefit of priority to Japanese Patent Application No. 2022-102553 filed on Jun. 27, 2022. The entire contents of this application are hereby incorporated herein by reference.
The present invention relates to a propulsion device for a marine vessel, and an outboard motor.
Conventionally, a marine vessel propulsion device including an engine and an electric motor is known as a driving source for driving a propeller. Such a marine vessel propulsion device includes a switching mechanism to switch between the engine and the electric motor, and for example, in the case of being desired to output a propulsion force from the propeller at high output (that is, in the case of a high speed range), the engine is used, and on the other hand, in the case of being desired to output the propulsion force from the propeller at low output (that is, in the case of a low speed range), the electric motor is used (for example, see Japanese Laid-Open Patent Publication (kokai) No. 2021-146755).
As is well known, the realization of carbon-free mobile bodies is being promoted as a means of achieving the SDGs (Sustainable Development Goals) advocated in recent years, and the power source of an automobile, which is an example of the mobile body, is being replaced from a hybrid form of an engine and an electric motor, to an electric motor alone. Furthermore, in marine vessel propulsion devices, similar to automobiles, replacement with only electric motors as the power source is under consideration.
Due to the output characteristics of the electric motor, the higher the rotation speed, the worse the power efficiency (the electric efficiency). Therefore, in the automobile, a transmission or the like is used to suppress the rotation of the electric motor even during high-speed operation, thereby suppressing the deterioration of the power efficiency.
On the other hand, a marine vessel propulsion device, especially an outboard motor, usually does not include a transmission, and a pitch (a blade angle) of the blades of a propeller is not changeable. Since the pitch of the blades of the propeller is usually designed so that the propulsion efficiency of the propeller becomes optimal when the maximum output of the power source is generated, there is a tendency that the propulsion efficiency of the propeller is lowered in a medium and low speed range where the power source does not generate the maximum output, and the power efficiency of the electric motor is deteriorated. Therefore, there is room for improvement in terms of the power efficiency.
Preferred embodiments of the present invention provide propulsion devices for marine vessels, and outboard motors that are each able to improve the power efficiency of an electric motor.
According to a preferred embodiment of the present invention, a propulsion device for a marine vessel that propels the marine vessel includes a driving source including at least one electric motor, a propeller including a plurality of blades with changeable pitches and rotatable around a central axis of a propeller shaft together with the propeller shaft, a propeller shaft rotation driver to transmit a driving force from the driving source to the propeller shaft and rotate the propeller shaft around the central axis, and a pitch change driver to transmit the driving force from the driving source to the plurality of blades and change the pitches of the plurality of blades. The propeller shaft rotation driver includes a first shaft, and the pitch change driver includes a second shaft closer to a bow side of the marine vessel than the first shaft.
According to another preferred embodiment of the present invention, an outboard motor that propels a marine vessel includes a driving source including at least one electric motor, a propeller including a plurality of blades with changeable pitches and rotatable around a central axis of a propeller shaft together with the propeller shaft, a propeller shaft rotation driver to transmit a driving force from the driving source to the propeller shaft and rotate the propeller shaft around the central axis, and a pitch change driver to transmit the driving force from the driving source to the plurality of blades and change pitches of the plurality of blades.
According to preferred embodiments of the present invention, since it is possible to change the pitches of the plurality of blades of the propeller, it is possible to prevent the propulsion efficiency of the propeller from being lowered even in the medium and low speed range where the power source does not generate the maximum output. As a result, it is possible to improve the power efficiency of the electric motor.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
However, configurations described in the following preferred embodiments are merely examples, and the scope of the present invention is not limited by the configurations described in the following preferred embodiments. For example, respective components of the present invention are able to be replaced with arbitrary components that can exhibit the same functions. Moreover, arbitrary components may be added. In addition, arbitrary two or more configurations (features) of the following preferred embodiments are able to be combined. Furthermore, in
Hereinafter, a first preferred embodiment of the present invention will be described with reference to
The outboard motor 1 rotates a propeller 4 to obtain a propulsion force to propel the marine vessel 10. The outboard motor 1 is attached to the stern of the hull 11 via an attachment unit 19, and rotates about a substantially vertical steering shaft (not shown) in the attachment unit 19 in response to an operation of the steering wheel 14. As a result, the marine vessel 10 is steered.
The propeller shaft rotation drive unit 6 rotates the propeller shaft 5 together with the propeller 4 around the central axis O5. As shown in
The first converting portion 62 converts a rotational force of the first shaft 61 into a rotational force that rotates the propeller shaft 5. The first converting portion 62 includes a first bevel gear 63 provided at the lower end portion of the first shaft 61 and a first bevel gear 64 provided at the front end portion of the propeller shaft 5. The first bevel gear 63 rotates together with the first shaft 61 around the central axis O61, and the first bevel gear 64 rotates together with the propeller shaft 5 around the central axis O5. In addition, the first bevel gear 63 and the first bevel gear 64 mesh with each other. Thus, the rotational force of the first shaft 61 is transmitted to the propeller shaft 5 via the first bevel gear 63 and the first bevel gear 64 as the rotational force that rotates the propeller shaft 5. Due to the propeller shaft rotation drive unit 6 being configured as described above, it is possible to transmit the driving force from the first electric motor 31 to the propeller shaft 5 and rapidly and smoothly rotate the propeller shaft 5 around the central axis O5 together with the propeller 4.
The pitch change drive unit 7 changes the pitch of each blade 41 of the propeller 4. As shown in
The speed reduction portion 72 outputs the driving force of the second electric motor 32 to the second shaft 71 in response to a rotational speed of the second electric motor 32. As shown in
The pitch changing shaft 73 is disposed on the inside of the propeller shaft 5 concentric with the propeller shaft 5. As shown in
The second converting portion 74 converts a rotational force of the second shaft 71 into a moving force that moves the pitch changing shaft 73. The second converting portion 74 includes a cylindrical rotating body 76, which is disposed closer to the bow side of the marine vessel 10 than the pitch changing shaft 73, and a moving body 79, which is disposed on the inside of the cylindrical rotating body 76. In addition, the second converting portion 74 includes a second bevel gear 77 provided at the lower end portion of the second shaft 71 and a second bevel gear 78 provided at the rear end portion of the cylindrical rotating body 76. The cylindrical rotating body 76 is supported via a bearing 761 so as to be rotatable around the central axis O5. The second bevel gear 77 rotates together with the second shaft 71 around the central axis O71, and the second bevel gear 78 rotates together with the cylindrical rotating body 76 around the central axis O5. In addition, the second bevel gear 77 and the second bevel gear 78 mesh with each other. Thus, the rotational force of the second shaft 71 is transmitted to the cylindrical rotating body 76 via the second bevel gear 77 and the second bevel gear 78 as a rotational force that rotates the cylindrical rotating body 76. The moving body 79 having a columnar shape is disposed on the inside of the cylindrical rotating body 76. The moving body 79 is screwed to the cylindrical rotating body 76. Thus, the moving body 79 is able to move along the central axis O5 direction when the cylindrical rotating body 76 rotates. It should be noted that the moving body 79 advances or retreats in response to a rotation direction of the cylindrical rotating body 76. In addition, the front end portion of the moving body 79 is supported by a linear bushing 791, and the rear end portion of the moving body 79 is supported by a linear bushing 792. As a result, the moving body 79 is able to advance or retreat smoothly. The screw engagement between the moving body 79 and the cylindrical rotating body 76 may be, for example, a screw engagement using a trapezoidal screw, a screw engagement using a ball screw, or the like.
The pitch changing shaft 73 is connected to the rear end portion of the moving body 79. The positional relationship in the central axis O5 direction between the moving body 79 and the pitch changing shaft 73 is regulated. Thus, the pitch changing shaft 73 is able to move along the central axis O5 direction together with the moving body 79. At a connecting portion between the moving body 79 and the pitch changing shaft 73, the pitch changing shaft 73 is supported via a bearing 732 so as to be rotatable around the central axis O5. In addition, the pitch changing shaft 73 is also supported via a bearing 733 on the side opposite to the bearing 732, that is, on the rear end side.
The crank portion 75 converts the movement of the pitch changing shaft 73 into a change of the pitch of each blade 41 (the corresponding blade 41). As shown in
Due to the pitch change drive unit 7 being configured as described above, it is possible to transmit the driving force from the second electric motor 32 to the blades 41 and collectively change the pitches of the blades 41 of the propeller 4 smoothly and quickly. As a result, it is possible to adjust the pitches of the blades 41 to a pitch suitable for a speed of the marine vessel 10 and reduce or prevent a decrease in the propulsion efficiency of the propeller 4 in these speed ranges. For example, it is possible to prevent or reduce the decrease in the propulsion efficiency of the propeller 4 not only when the marine vessel 10 is navigating at high speed but also when the marine vessel 10 is navigating at medium speed or low speed. As a result, it is possible to improve the power efficiency of the second electric motor 32.
Here, for example, the pitch change drive unit 7 will be compared with a case where hydraulic pressure is used to change the pitch (hereinafter, the case is referred to as “a hydraulic pressure configuration”). The pitch change drive unit 7 is able to improve the responsiveness at the time of pitch change by the gears or the like compared to the hydraulic pressure configuration, and is able to perform the pitch change with the smallest possible force with the crank portions 75 or the like. In addition, since the pitch change drive unit 7 may stop the second electric motor 32 after the pitch change, the pitch change drive unit 7 improves the power efficiency when the pitch is maintained compared to the hydraulic pressure configuration that requires electric power to drive an oil pump in order to maintain the hydraulic pressure.
The pitch change drive unit 7 is able to perform the pitch change steplessly. As a result, it is possible to adjust the pitch angle to an arbitrary angle. As described above, the outboard motor 1 includes the information obtaining unit 23 that obtains the information about the pitch angle of each blade 41. In the first preferred embodiment of the present invention, the information obtaining unit 23 includes the angle sensor 231 provided in one blade 41 among the plurality of blades 41 and detects the pitch angle of the one blade 41. The angle sensor 231 is not particularly limited, and for example, may be a sensor using the Hall effect. The outboard motor 1 is able to detect the current pitch angle with the angle sensor 231 and further adjust the pitch angle based on the detection result. It should be noted that the information about the pitch angle of the one blade 41 is not limited to the pitch angle itself, and for example, may be a position of the moving body 79 of the second converting portion 74, or may be a rotation angle or the like of the worm wheel 725 of the speed reduction portion 72. In addition, although the information obtaining unit 23 includes the angle sensor 231 in the first preferred embodiment of the present invention, the information obtaining unit 23 is not limited to the angle sensor 231, and for example, may be appropriately selected from publicly known sensors in response to the type of the information about the pitch angle of the blade 41.
As shown in
Hereinafter, a second preferred embodiment of the present invention will be described with reference to
Although preferred embodiments of the present invention have been described above, the present invention is not limited to the above-described preferred embodiments, and various modifications and changes can be made within the scope of the gist thereof. In addition, although the marine vessel propulsion device is the outboard motor 1 in each of the above-described preferred embodiments, it is not limited to the outboard motor, and may be, for example, an inboard/outboard motor. Moreover, although the first shaft 61 and the second shaft 71 are parallel or substantially parallel to each other in each of the above-described preferred embodiments, they are not limited to this, and may be, for example, in a twisted positional relationship.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2022-102553 | Jun 2022 | JP | national |