The present invention relates to prostheses and methods for treating aneurysms in very small vessels, such as the cerebral vessels. More particularly, the present invention is directed to the use of helically wound stent including one or more features for retarding or excluding blood flow into an aneurysm sac.
Today there are a wide range of intravascular prostheses on the market for use in the treatment of aneurysms, stenosis, and other vascular irregularities. Balloon expandable and self-expanding stents are well known for restoring patency in a stenosed vessel, e.g., after an angioplasty procedure, and the use of coils and stents are known techniques for treating aneurysms.
Previously-known self-expanding stents generally are retained in a contracted delivery configuration using a sheath, then self-expand when the sheath is retracted. Such stents commonly have several drawbacks, for example, the stents may experience large length changes during expansion (referred to as “foreshortening”) and may shift within the vessel prior to engaging the vessel wall, resulting in improper placement. Additionally, many self-expanding stents have relatively large delivery profiles because the configuration of their struts limits further compression of the stent. Accordingly, such stents may not be suitable for use in smaller vessels, such as cerebral vessels and coronary arteries.
Other drawbacks associated with the use of coils or stents in the treatment of aneurysms is that the devices, when deployed, may have a tendency to straighten or otherwise remodel a delicate cerebral vessel, which may cause further adverse consequences. Moreover, such devices may not adequately reduce or exclude blood flow from the vessel into the sac of the aneurysm, and thus may not significantly reduce the risk of rupture.
For example, U.S. Pat. No. 6,660,032 to Klumb et al. describes a stent comprising a pair of helical mesh coils interconnected by ladder-like cross members and entirely covered by a graft material. In operation, the stent may be wound into plurality of turns of reduced diameter, and then constrained within a delivery sheath. The delivery sheath is retracted to expose the distal section of the stent and anchor the distal end of the stent. As the delivery sheath is further retracted, subsequent individual turns of the stent unwind to conform to the diameter of the vessel wall.
The stent described in the foregoing publication has several drawbacks. For example, the use of graft material along the full length of the stent increases the overall delivery profile of the stent, potentially rendering the device too large and too axially stiff for use in treating aneurysms located in narrow or tortuous neurovascular vessels. In addition, the presence of graft material along the full length of the stent may cause inadvertent closure of perforators—small side vessels. Moreover, due to friction between the turns and the sheath, the individual turns of the stent may bunch up, or overlap atop one another, when the delivery sheath is retracted. This in turn may create gaps in the stent that inadequately limit the flow of blood from the vessel into the sac of an aneurysm.
U.S. Pat. No. 4,768,507 to Fischell et al. and U.S. Pat. No. 6,576,006 to Limon et al., each describe the use of a groove disposed on an outer surface of an interior portion of the stent delivery catheter, wherein at least a portion of the stent is disposed within the groove to prevent axial movement during proximal retraction of the sheath. While the delivery catheters disclosed in these patents may reduce axial movement and bunching of the prosthesis during retraction of the sheath of the delivery catheter, those systems do not effectively address the issue of stent foreshortening nor eliminate the creation of gaps that permit blood to circulate into the sac of an aneurysm. For example, once the sheath of the delivery catheter is fully retracted, the turns of the stent may shift relative to one another within the vessel prior to engaging the vessel wall, resulting in inadequate coverage of the stenosis or aneurysm.
Aneurysms often arise in smaller vessels at bends, where a change in the direction of blood flow results in high hemodynamic loads being exerted on the vessel wall. Aneurysms thus are often encountered at bifurcations and on the outer bends of tortuous vessels, where flow impinges on the vessel wall and is redirected. Aneurysm repair typically requires surgical intervention, although some efforts to develop percutaneous solutions have been made.
One previously-known method of treating aneurysms percutaneously involves deploying platinum coils within the aneurysm sac, thereby causing the blood contained within the sac to clot. In such cases, a microcatheter may be disposed with its tip extending into the aneurysm sac. One or more embolization coils are ejected from the tip of the microcatheter into the sac, precipitating clotting of the blood contained within the aneurysm sac. During the clotting process it is possible for thrombus to enter blood flowing past or through the aneurysm, thereby creating a risk of blocking downstream vessels.
In view of the above-identified drawbacks of previously-known methods for percutaneously treating aneurysms of small vessels, it would be desirable to provide prostheses and methods for treating aneurysms that substantially retard or exclude flow into an aneurysm sac.
It also would be desirable to provide prostheses and methods for use in treating aneurysms of small or tortuous vessels, wherein prostheses have a small delivery profile that facilitates passage through narrow vessels.
It further would be desirable to provide prostheses for use in treating aneurysms of small or tortuous vessels, wherein the prostheses have a high degree of axial flexibility thereby further facilitating delivery through tortuous vessels.
In view of the foregoing, it is an object of the present invention to provide percutaneously-deliverable prostheses and methods for treating aneurysms of small vessels, wherein the prostheses substantially retard or exclude flow into an aneurysm sac.
It is another object of the present invention to provide prostheses and methods for use in treating aneurysms of small or tortuous vessels, wherein the prostheses have a small delivery profile that facilitates delivery through narrow vessels.
It is a further object of this invention to provide prostheses and methods for use in treating aneurysms of small or tortuous vessels, wherein the prostheses have a high degree of axial flexibility, thereby enabling delivery through tortuous vessels.
These and other objects of the present invention are accomplished by providing a prosthesis, delivery system and methods wherein the prosthesis includes a self-expanding helical section including a localized feature that retards or excludes blood flow into the sac of an aneurysm. The feature may comprise a segment of graft material disposed only for a discrete portion of the circumference of the prosthesis or a local variation in the pattern of struts making up the prosthesis.
In a preferred embodiment, the prosthesis comprises a radially self-expanding distal section coupled to a helically-wound proximal section, wherein the proximal section has a localized feature configured to retard or exclude blood flow into an aneurysm. The feature may comprise an area on the helical section having a locally higher material concentration designed to span the neck of the aneurysm, or graft material disposed on the helical section for a predetermined axial length. Compared to previously known prosthesis designs, such as described in the foregoing patent to Klumb et al., the localized nature of the aneurysm exclusion feature is expected to provide a prosthesis that can be wound to a substantially smaller delivery profile while retaining a high degree of axial flexibility.
In accordance with another aspect of the present invention, a specially configured delivery system is provided for use with the inventive prosthesis to assist the clinician in orienting and delivering the prosthesis within a target vessel. The delivery system preferably comprises a catheter having a predetermined non-circular cross-section that cooperates with the tortuosity of the patient's anatomy to facilitate proper angular orientation of the vascular prosthesis within the vessel. For example, the delivery catheter may comprise a substantially elliptical profile that automatically orients the catheter within the vessel with a known orientation.
In accordance with a further aspect of this invention, a method of marking a desired deployed location of a localized feature on the helical section of the prosthesis is provided. The method includes the steps of selecting a reference point on the delivery catheter, determining the axial location of the reference point, determining the axial and angular location of the feature and providing a reference mark on the prosthesis to indicate the desired deployed location of the feature.
Methods of using the prosthesis and delivery system of the present invention for treating aneurysms in small vessels, such as the cerebral vessels, also are provided.
Further features of the invention, its nature and various advantages will be more apparent from the accompanying drawings and the following detailed description of the preferred embodiments, in which:
The present invention is directed to prostheses, delivery systems and methods for treating aneurysms located within narrow and tortuous vessels, such as in the cerebral vasculature. In accordance with the principles of the present invention, the prosthesis includes a feature disposed on a localized region of the prosthesis to retard or exclude blood flow into the sac of an aneurysm. The prosthesis may be used alone or in conjunction with embolism coils, such as are known in the art.
In accordance with the principles of the present invention, the aneurysm exclusion feature comprises a locally-higher density of the strut arrangement of the prosthesis or a portion of graft material disposed only on a discrete portion of the length or circumference of the prosthesis. Due to the localized nature of the feature, the prosthesis of the present invention is expected to provide a smaller delivery profile, and greater flexibility and trackability than previously-known devices.
Further in accordance with the invention, a delivery system is provided that facilitates deployment of the prosthesis in the vessel with a specified angular and axial alignment. The delivery catheter also provides a predictable degree of foreshortening of the stent, including substantially zero foreshortening. The catheter also preferably includes a radio-opaque marker arrangement and non-circular cross-section that facilitate delivery of the prosthesis with a desired orientation with a target vessel.
Referring to
Vascular prosthesis 10 preferably is formed from a solid tubular member comprising a shape memory material, such as nickel-titanium alloy (commonly known as “Nitinol”), using laser cutting techniques that are per se known in the art. The prosthesis is then subjected to an appropriate heat treatment, also known in the art, while the device is held in the desired deployed configuration (e.g., on a mandrel), thus conferring a desired deployed configuration to vascular prosthesis 10 when self-deployed.
Distal section 14 is configured to expand radially outward from its contracted position, and comprises a pattern of cells, illustratively having a zig-zag or diamond configuration in the deployed state. Distal section 14 is designed to be deployed from a delivery catheter first to fix the distal end of the stent at a desired location within a vessel. In this manner, subsequent deployment of helical section 12 of the stent may be accomplished with greater accuracy.
Helical section 12 comprises mesh 16 having a selected cell pattern formed by multiplicity of struts 18, wherein the mesh defines a plurality of substantially flat turns 19. Struts 18 further define a multiplicity of openings 20. Turns 19 are configured to be wound down onto a delivery system in the contracted delivery configuration, as described in greater detail below, in an overlapping manner. It should be understood that the configuration of helical section 12 depicted in
Still referring to
Referring now to
Helical section 12′ comprises mesh 16′ having a selected cell pattern formed by multiplicity of struts 18′ to form plurality of turns 19′. Struts 18′ define multiplicity of openings 20′. Helical section 12′ is coupled to distal section 14′ at junction 22′ and further includes localized feature 24′ configured to exclude or reduce flow into an aneurysm sac. Feature 24′ comprises a portion of graft material 25′, for example, such as expanded PTFE or polyurethane, glued or sintered onto struts 18′ for a predetermine number of turns 19′ or only for part of the circumference of a single turn.
Polyurethane, for example, would provide a thin wall that could be readily pierced by a microcatheter to deliver coils, and would substantially self-seal once the microcather was removed. By providing feature 24′ on only as much of helical section 12′ as required for a particular application, the overall delivery profile of the prosthesis may be kept substantially smaller than previously-known stent designs, such as the Klumb et al. patent mentioned above.
Referring now to
Inner member 31 is constructed so as to mitigate or eliminate foreshortening during deployment by imposing on the stent in the contracted delivery configuration the same wrap angle e that the stent will have in the deployed configuration. This is accomplished by forming helical ledge 35 on the outer surface of inner member 31. Ledge 35 may be formed in a number of ways, such as by gluing, soldering or laminating a helical wire to the outer surface of the inner member, by braiding a helical wire into fibers forming the inner member, or by integrally forming the ledge with the inner member, e.g., using an extrusion or molding process.
During wrapping of a stent onto inner member 31, either a proximal or distal edge of the stent is abutted against helical ledge 35, so that adjacent turns of the stent overlap one another. Helical ledge 35 also provides linear resistance to stent migration when sheath 34 is retracted during stent deployment. This engagement between the turns of the stent and the inner member maintains the linear stability of the stent, and reduces the risk that overlapping turns of the stent bunch up or seize against the interior surface of the sheath. Moreover, the helical ledge ensures that the stent unwinds on its axis but does not experience significant linear change along the axis. Further details regarding the construction of inner member 31 are provided in co-pending, commonly assigned U.S. patent application Ser. No. 10/836,909, filed Apr. 30, 2004, the entirety of which is incorporated herein by reference.
Applicants have observed that aneurysms frequently occur on the outer bends of the smaller vessels due to the hemodynamic loading on the vessel wall associated with redirecting blood flow. Thus, for example, aneurysms frequently occur near bifurcations. In accordance with the foregoing observation, applicants have designed inner member 31 to have a non-circular, and preferably elliptical, cross-section, as shown in
As described in greater detail below, feature 24 or 24′ of the prosthesis 10 or 10′ may be loaded with a predetermined orientation into the delivery catheter relative to the circumference of inner member 31. Then, when the delivery catheter and stent are advanced into the target vessel, the non-circular shape of the delivery catheter will ensure that stent is oriented with the vessel so that the feature spans the aneurysm. Embolization coils then may be delivered into the aneurysm sac or attached to the prosthesis to treat the aneurysm.
Referring now to
Referring to
When designing a vascular prosthesis having feature 48 in accordance with the present invention, axial distance x is pre-defined. By way of example, consider a vascular prosthesis design that requires a feature three-quarters of the distance from the distal end of the helical body. Once axial distance x is defined, the angular location may be calculated using the equations set forth in the next paragraph.
Referring to
When a feature is present after the first revolution (i.e., r>360), then the number of revolutions to the feature is determined by r/360, thereby resulting in a fractional number. When a feature is disposed at the same angular location as the junction 46, then r/360 is an integer. Otherwise, there is a fractional portion that is equal to the angular change relative to the last full revolution. By way of example, if r/360=3.25, there are 3 full revolutions and an additional one-quarter revolution (90°) past the angular location of the junction.
The relationship between changes in diameter D and changes in angular location r must be determined to accurately wrap the prosthesis onto the delivery catheter for deployment in different size vessels. For a helix, axial distance x does not change (x1=x2) when diameter D changes from D1 to D2, as long as angle θ remains constant (θ1=θ2).
Using the equation r=360*x/Π*D*tan(θ), axial distance x is solved for: x=Π*D*r*tan(θ)/360. Because axial distance x1 equals axial distance x2: Π*D1*r1*tan(θ)/360=Π*D2*r2*tan(θ)/360. Solving for r2, the following equation is obtained: r2=D1*r1/D2. Using this equation, the angular location of one or more features on the vascular prosthesis may be determined at different diameters. In general, angular location r changes proportionally with changes in diameter D.
Still referring to
Starting at the proximal edge of distal marker 65, the axial location (x1) of the distal end of helical ledge 63 is determined by adding: (1) the axial length of the fillet (xf); (2) the axial length of the distal section (xd); and (3) the axial length of one turn of the helical body (xb). Thus, the following equation is obtained for the axial location of the distal end of the helical ledge: x1=xf+xd+xb. If junction 46 is aligned with distal end 67 of helical ledge 63, then rj=r1=0. The axial and angular location of the feature now may be calculated using axial location x1 as the reference point.
Referring to
Proper axial placement of the vascular prosthesis of the invention preferably is achieved using radiopaque markers on the delivery catheter and/or the vascular prosthesis. For example, the markers may be disposed at the center or ends of the feature, thereby allowing the feature to be placed at the desired location with respect to an aneurysm neck.
With respect to
In accordance with the present invention, the delivery catheter preferably has an elliptical cross-section including major axis L1 and minor axis L2 that preferentially disposes the feature towards the outer radius of the vessel during transluminal advancement, as illustrated in
While preferred illustrative embodiments of the invention are described above, it will be apparent to one skilled in the art that various changes and modifications may be made therein without departing from the invention. The appended claims are intended to cover all such changes and modifications that fall within the true spirit and scope of the invention.
This application is a continuation-in-part of U.S. patent application Ser. No. 10/836,909, filed Apr. 30, 2004, and entitled “DELIVERY CATHETER THAT CONTROLS FORESHORTENING OF RIBBON-TYPE PROSTHESES AND METHODS OF MAKING AND USE”.
Number | Date | Country | |
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Parent | 10836909 | Apr 2004 | US |
Child | 11154056 | Jun 2005 | US |