1. Field of the Invention
The present invention relates generally to prosthetic feet. More particularly, the present invention relates to prosthetic feet with an energy transfer mechanism including a variable orifice.
2. Related Art
Many individuals have lost a limb for various reasons including war, accident, or disease. In most instances, these individuals are not only able to live relatively normal lives, but physically active lives as well. Often times, these individuals are aided in their everyday lives by a prosthetic limb. The objective of prosthesis is to provide an artificial limb that simulates the function and natural feel of the replaced limb.
With respect to prosthetic feet, the development of a functional and natural artificial foot has been limited only by material and imagination. Many designs have attempted to copy the anatomy of the foot or simulate its actions by replacing the bones and muscle with various mechanical components. Other designs have departed radically from mere anatomical copying or mechanical simulation by replacing the entire foot with an energy storage element, such as a spring. As the user steps onto the foot, the user's weight compresses the spring. As the user moves forward, the user's weight comes off the foot and the energy stored in the spring is used to propel the user forward. Examples of such energy storing, spring-like feet include U.S. Pat. Nos. 5,037,444; 4,547,913; 5,181,932 and 5,976,191.
The prosthetic feet typically include spring-like members that are typically flexible and resilient. In order to provide a natural feel and cushion of a natural foot, the members must be flexible and deflect under the user's weight. Such flexibility and the ability to deflect often require the members forming the foot to be structurally weak, or more flexible. On the other hand, it is desirable to make the members as strong or stiff as possible from a structural and durability standpoint. Thus, there may be a trade-off between obtaining a sufficient cushion or feel, with members that are weak or flexible and over-deflect, and obtaining a solid and durable structural foot, with stiffer members.
The stiffness of prosthetic feet typically varies according to the intended use. Feet intended for everyday use typically require a soft feel, and thus incorporate a softer spring. Feet intended for athletic use typically require strength, and thus incorporate a stiff spring. Feet designed for particular purposes are typically unsuited for other purposes. Stiff, athletic feet are too hard for everyday use, and soft, everyday feet are too fragile for athletic use. Multiple-use feet have been designed which are capable of many different uses, but without being particularly well suited for any specialized use.
In addition, users may have different weights. Thus, prosthetic feet may require a high degree of custom design, or be particularly tailored to the individual user. However, it is desirable from a cost and manufacturing standpoint to create a foot that is usable by many sizes of individuals.
It has been recognized that it would be advantageous to develop a prosthetic foot with adjustable stiffness for accommodating different uses or different users.
The invention provides a prosthetic foot device with variable stiffness response. The prosthetic foot includes a primary elongated foot member couplable to the stump of an amputee, and extending therefrom. The primary foot member defines an elongated spring capable of storing energy during deflection, and has a resistance response to an applied force. A secondary foot member is disposed adjacent to the primary foot member, defines a secondary elongated resilient spring. An enclosure is disposed between the primary foot member and the secondary foot member. A fluid path is in fluid communication with the enclosure. A reservoir is in fluid communication with the fluid path. A fluid is disposed in the enclosure and displaceable to the reservoir through the fluid path in response to the applied force. A variable orifice is operatively disposed in the fluid path, and has a variable size to provide variable resistance against fluid flow therethrough, to variably transfer the applied force from the primary foot member to the secondary foot member
Additional features and advantages of the invention will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate, by way of example, features of the invention.
b-2d are schematic views of an energy transfer medium including a shear stiffening material in accordance with an embodiment of the present invention;
e-2g are schematic views of an energy transfer medium including an electro rheologic material in accordance with an embodiment of the present invention;
h-2j are schematic views of an energy transfer medium including a magneto rheologic material in accordance with an embodiment of the present invention;
k and 2l are schematic views of an energy transfer medium including an electro rheologic material in accordance with an embodiment of the present invention;
m and 2n are schematic views of an energy transfer medium including a magneto rheologic material in accordance with an embodiment of the present invention;
a-3d are side schematic views of the prosthetic foot of
a is a side view of another prosthetic foot having an energy transfer medium with variable viscosity fluid in accordance with another embodiment of the present invention;
b is a side view of another prosthetic foot having an energy transfer medium with variable viscosity fluid in accordance with another embodiment of the present invention;
c is a partial top view of another prosthetic foot having an energy transfer medium with variable viscosity fluid in accordance with another embodiment of the present invention;
d is a partial perspective view of another prosthetic foot having an energy transfer medium with variable viscosity fluid in accordance with another embodiment of the present invention;
a is a side view of another prosthetic foot having an energy transfer mechanism or a variable resistance cell in accordance with another embodiment of the present invention;
b is a side view of another prosthetic foot having an energy transfer mechanism or a variable resistance cell in accordance with another embodiment of the present invention;
a is a side view of another prosthetic foot having an energy transfer mechanism or a variable resistance cell in accordance with another embodiment of the present invention;
b is a side view of another prosthetic foot having an energy transfer mechanism or a variable resistance cell in accordance with another embodiment of the present invention;
Reference will now be made to the exemplary embodiments illustrated in the drawings, and specific language will be used herein to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Alterations and further modifications of the inventive features illustrated herein, and additional applications of the principles of the inventions as illustrated herein, which would occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the invention.
As illustrated in the figures, various embodiments of prosthetic feet in accordance with the present invention are shown with an energy transfer medium that includes a variable viscosity fluid or material, or an energy transfer mechanism or variable resistance cell that includes a fluid flowable through a variable orifice. The energy transfer medium, or variable viscosity fluid or material, is located between first and second members of the foot so that energy is transferred between the first and second member, and thus through the energy transfer medium, during use. The variable viscosity of the fluid or material allows the energy transferred between the members to be varied, thus varying the stiffness or response of the foot. The variable viscosity fluid can increase in viscosity with an increase in a load factor applied to the variable viscosity fluid. Such load factors can include a load, a load rate, a strain, a strain rate, a pressure, a deflection, etc. As described in greater detail below, the variable viscosity fluid or material can include a shear stiffening material that increases in viscosity as load or strain, or load rate or strain rate, is applied; an electro rheologic fluid that changes viscosity under an applied electric field; or a magneto rheologic fluid that changes viscosity under an applied magnetic field. The energy transfer mechanism or variable resistance cell is disposed between primary and secondary foot members defining elongated springs. The variable orifice has a variable size to variably restrict the fluid flow through the orifice, and thus allows the energy transferred between the primary and secondary foot members to be varied.
As illustrated in
The attachment portion 26 of the first member 18 can attach to a socket for receiving the stump of the amputee, as is known in the art. The socket is configured for the specific needs of the amputee, but typically has a portion adapted for standard attachment. The attachment portion 26 can be attached to the socket by any means, such as by nut and bolt, again as is known in the art. The first member 18 can be curved in a general C-shape, with the socket attaching to a top of the attachment portion 26 forming a horizontal attachment. Alternatively, a first member can be curved in a general L-shape or a J-shape, with the socket attaching to the side of the attachment portion forming a vertical attachment, as shown in dashed lines in
The heel portion 38 of the second member 22 can be located at a heel location in a region near the rear of the foot device 10 where the heel of a natural foot would be located. Similarly, the toe portion 44 is located at a toe location in a region near the front of the foot device 10 where the toes of a natural foot would be located.
The first and second members 18 and 22 can be resilient and energy storing foot members that deflect or flex, storing energy, much like a leaf spring. Thus, the first and second members 18 and 22 can be formed of a flexible and resilient material that allows the foot members to deflect or flex. In one aspect, the members 18 and 22 can be formed of a fiber reinforced resin material, such as a graphite-reinforced resin.
The first member 18 can be disposed above, and spaced-apart from, the second member 22, such that the members 18 and 22 are in a non-contacting relationship, or are not directly attached. The energy transfer medium 14 can be disposed between, and can separate, the members 18 and 22. The energy transfer medium 14 can be more flexible than the energy-storing members 18 and 22, and allows the members 18 and 22 to move with respect to one another. In addition, the energy transfer medium 14 allows the members 18 and 22 to deflect or flex, and allows a greater range of motion of the members. The energy transfer medium 14 can include a resilient and compliant material, such as rubber or urethane. Thus, the energy transfer medium 14 can provide a cushioned, softer, and less stiff feel to the foot device 10, making the foot device more comfortable and natural. The addition of the energy transfer medium 14 also advantageously allows the first and second members 18 and 22 to be stiffer and stronger, while still providing a softer, cushioned feel. Thus, the stiffer stronger members 18 and 22 can be more durable. Various aspects of a prosthetic foot with an energy transfer medium are disclosed in U.S. patent application Ser. No. 09/607,494, which is herein incorporated by reference.
The energy transfer medium 14 also advantageously includes a variable viscosity fluid or material 50. The variable viscosity fluid 50 can be included in pockets or cavities formed in the energy transfer medium, as shown in
Referring to
Referring to
Referring again to
Alternatively, the transducer 74 can be coupled to the energy transfer medium 14, or the bag or bladder 54 containing the variable viscosity fluid 50. Thus, the transducer 74 can be configured to sense pressure of the variable viscosity fluid 50 in the bladder 54. Similarly, the transducer 74 can be configured to sense deflection of the energy transfer medium 14.
Referring to
Referring to
The magnetic field can be applied by magnets 94 that are operatively coupled to the bag 54. The magnets 94 can be electro-magnets operatively coupled to the control electronics 78 (
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
Because the first and second members 18 and 22 can be made of a resilient material, the members 18 and 22 act as springs and store the energy to be subsequently released. As the user lifts the foot 10, the toe portion 44 of the foot 10 returns to its original position, pushing-off.
Referring to
Referring to
Referring to
Referring to
The adaptor 320 can include a bracket 330 pivotally coupled to the foot 300 or attachment section. The bracket 330 can include a base 332 and a pair of arms 334 extending therefrom with distal ends pivotally coupled to the foot 300. An energy transfer medium 338 similar to those described above with a variable viscosity fluid or material can be disposed between the first member 322 or adaptor 320 and the second member 324 or foot 300. Therefore, the adaptor 320 advantageously adds the energy transfer medium 338 to the prosthetic foot 300.
Referring to
Referring to
Referring to
In use, the second member 440 can pivot about the pivot pin 450 with respect to the first member 418. The energy transfer medium 414 can include a variable viscosity fluid as described above to adjust the feel or softness of the foot.
Referring to
The energy transfer mechanism or variable resistance cell variably transfers energy to the secondary foot member (such as the heel and/or forefoot reinforcement members). The secondary foot member also defines a spring, and thus deflects and stores energy, and provides an additional resistance response. Therefore, the overall resistance response applied by the foot (and stiffness or feel of the foot) is a combination of the primary and secondary foot members, and varies based on the amount of energy or applied load transferred from the primary foot member to the secondary foot member by the energy transfer mechanism or variable resistance cell. The energy transfer mechanism or variable resistance cell is configured to transfer a greater amount of energy or load from the primary to the secondary foot member in response to a greater applied load, thus providing a stiffer feel and greater resistance response. Thus, the variable orifice can reduce in size to increase resistance to the flow of fluid. Conversely, the energy transfer mechanism or variable resistance cell is configured to transfer a lesser amount or energy or load from the primary to the secondary foot member in response to a lesser applied load, thus providing a softer feel and a lesser resistance response. Thus, the variable orifice can increase in size to decrease resistance to the flow of fluid. Various aspects of a variable resistance cell are described in U.S. Pat. No. 6,875,241, filed Feb. 5, 2003, and U.S. patent application Ser. No. 11/082,237, filed Mar. 16, 2005, which are herein incorporated by reference.
Referring to
The foot device can include means for variably transferring energy between the primary foot member 518 and the secondary foot member 522 during use. The means for variably transferring energy can increase resistance against the forces applied to the primary foot member 518 when the forces increase so that more load can be transferred between the primary foot member 518 and the secondary foot member 522. The means for variably transferring energy can also decrease resistance against the forces applied to the primary foot member 518 when the forces decrease so that less load is transferred between the primary foot member 518 and the secondary foot member 522.
The means for variably transferring energy can be disposed between the primary elongated foot member 518 and the secondary foot member 522, and can include an enclosure 532 disposed between the primary foot member 518 and the secondary foot member 522, and a fluid path 536 that is in fluid communication with the enclosure 532. The fluid path 536 can also be in fluid communication with a reservoir 566. A fluid can be disposed in the enclosure 532 and reservoir 566 so that fluid can flow between the enclosure 532, and the reservoir 566, through the fluid path 536. The fluid can be a substantially incompressible fluid, such as oil. Alternatively, the fluid can be a variable viscosity fluid as discussed above.
The means for variably transferring energy can also include means for variably resisting fluid flow between the enclosure 532 and the reservoir 566 so that the force applied to the primary foot member 518 can be variably transferred to the secondary foot member 522. The means for variably resisting fluid flow can include a variable orifice 552 operatively disposed in the fluid path 536 and can provide variable resistance against fluid flow through the fluid path 536. The variable orifice 552 can be any variably sizable flow restriction device such as a servo-valve, a check valve, a needle valve, or a gate valve, as is generally known in the art.
The variable orifice 552 can variably resist the flow of fluid out of the enclosure 532 so that the enclosure can variably transfer energy between the primary elongated foot member 518 and the secondary foot member 522 during use. The variable orifice 552 can increase resistance to fluid flow between the enclosure 532 and the reservoir 566 with an increase in the applied force to transfer more load or force between the primary foot member 518 and the secondary foot member 522 during an increase in the load or force applied to the primary foot member 518. Conversly, the variable orifice 552 can decrease resistance to fluid flow during a decrease in the applied force to transfer less load or force between the primary foot member 518 and the secondary foot member 522 when the load factor on the primary foot member 518 decreases. Consequently, when a larger load is applied to the primary foot member 518, more energy is transferred from the primary foot member 518 to the secondary foot member 522 and the prosthetic foot device 510 can have a stiffer feel to the user. Conversely, when a smaller load is applied to the primary foot member 518, the variable orifice 552 allows more fluid to flow to the reservoir 566 so that more energy is absorbed by the enclosure 536 and less energy is transferred to the secondary foot member 522. Thus, the prosthetic foot device 510 can have a softer feel to the user under low load conditions.
The enclosure 532 can be formed by a chamber 554 and a piston 556 as shown in
Referring to
The primary heel member 626 can also be coupled to the stump of an amputee, or attached to the primary forefoot member 618, and can extend therefrom to a heel location of a natural foot forming an elongated resilient spring that can store energy during deflection and resist forces applied to the primary heel member 626. The secondary heel member 632 can also be an elongated resilient spring that can store energy during deflection, and can be adjacent to and receive applied loads from the primary heel member 626. The secondary heel member 632 can be coupled to the stump of the amputee, the primary forefoot member 618, and/or the primary heel member 626, and can extend above the primary heel member.
The foot device 610 (or 612) can include a first enclosure 636, disposed between the primary forefoot member 618 and the secondary forefoot member 622, and a second enclosure 642 disposed between the primary heel member 626 and the secondary heel member 632. The first enclosure 636 and second enclosure 642 can be fluidly connected by a fluid path 646. A fluid can be disposed in the first and second enclosures 636 and 642 so that fluid can flow between the first and second enclosures 636 and 642 through the fluid path 646. Thus, the second enclosure can form a reservoir for the first enclosure, and the first enclosure can form a reservoir for the second enclosure. A variable orifice 652 can be operatively disposed in the fluid path 646 to provide variable resistance against fluid flow therethrough.
The variable orifice 652 can have a variable size to provide resistance against fluid flow through the fluid path 646, to variably transfer the applied force from the primary forefoot member 618 to the secondary forefoot member 622, and from the primary heel member 626 to the secondary heel member 632. The variable orifice 652 can variably transfer fluid between the first enclosure 636 and the second enclosure 642 during use. The variable orifice 652 can increase resistance to fluid flow between the first enclosure 636 and the second enclosure 642 with an increase in the applied force to transfer more load between the primary forefoot member 618 and secondary forefoot member 622, or the primary heel member 626 and the secondary heel member 632, during the increase in the applied force. The variable orifice 652 can also decrease resistance to fluid flow during a decrease in the applied force to transfer less load between the primary forefoot member 618 and the secondary forefoot member 622, or the primary heel member 626 and secondary heel member 632, during the decrease the applied force.
The first and second enclosures 636 and 642 can each be formed by chambers 656 and pistons 656 as shown in
Referring to
The foot device 710 can include a first enclosure 736, disposed between the primary forefoot member 718 and the secondary forefoot member 722, and a second enclosure 742 disposed between the primary heel member 726 and the secondary heel member 732. The first enclosure 736 can be fluidly connected to a first fluid path 746, and the second enclosure 742 can be fluidly connected to a second fluid path 748. The first fluid path 746 can also be connected to a first reservoir 766, and the second fluid path 748 can be connected to a second reservoir 772. A fluid can be disposed in the first and second enclosures 736 and 742 so that fluid can flow between the first and second enclosures 736 and 742 through the first and second fluid paths 746 and 748 to the first and second reservoirs 766 and 772, respectively. A first variable orifice 752 can be operatively disposed in the first fluid path 746 to provide variable resistance against fluid flow through the first fluid path 746. A second variable orifice 754 can be operatively disposed in the second fluid path 748 to provide variable resistance against fluid flow through the second fluid path 748.
The first and second variable orifices 752 and 754 can provide resistance against fluid flow through the first and second fluid paths 746 and 748, respectively, to variably transfer the applied force from the primary forefoot member 718 to the secondary forefoot member 722, and from the primary heel member 726 to the secondary heel member 732. The first variable orifice 752 can variably transfer fluid between the first enclosure 736 and the first reservoir 766 during use. The second variable orifice 754 can variably transfer fluid between the second enclosure 748 and the second reservoir during use 772. The use of two variable orifices, or different variable orifices for the forefoot and heel, allows the stiffness or feel of the forefoot and heel to be independently controlled or varied.
The first and second enclosures 736 and 742 can each be formed by chambers and pistons 756, as shown in
Referring to
The foot device 810 can also include a first enclosure 836, disposed between the primary forefoot member 818 and the secondary forefoot member 822, and a second enclosure 842 disposed between the primary heel member 826 and the secondary heel member 832. The first enclosure 836 can be fluidly connected to a first fluid path 846, and the second enclosure 842 can be fluidly connected to a second fluid path 848. The first and second fluid paths 846 and 848 can also be connected to a reservoir 866. Thus, a single reservoir can be used. A fluid can be disposed in the first and second enclosures 836 and 842 so that fluid can flow between the first and second enclosures 836 and 842 through the first and second fluid paths 846 and 848 to the reservoir 866. A first variable orifice 852 can be operatively disposed in the first fluid path 846 to provide variable resistance against fluid flow through the first fluid path 846. A second variable orifice 854 can be operatively disposed in the second fluid path 848 to provide variable resistance against fluid flow through the second fluid path 848.
The first and second variable orifices 852 and 854 can provide resistance against fluid flow through the first and second fluid paths 846 and 848, respectively, to variably transfer the applied force from the primary forefoot member 818 to the secondary forefoot member 822, and from the primary heel member 826 to the secondary heel member 832. The first variable orifice 852 can variably transfer fluid between the first enclosure 836 and the reservoir 866 during use. The second variable orifice 754 can variably transfer fluid between the second enclosure 748 and the reservoir 866 during use.
Referring to
The foot device 910 can include a first enclosure 936, disposed between the primary forefoot member 918 and the secondary forefoot member 922, and a second enclosure 942 disposed between the primary heel member 926 and the secondary heel member 932. The first enclosure 936 and second enclosure 942 can be fluidly connected by a fluid path 946. A fluid can be disposed in the first and second enclosures 936 and 942 so that fluid can flow between the first and second enclosures 936 and 942 through the fluid path 946. A variable orifice 952 can be operatively disposed in the fluid path 946 to provide variable resistance against fluid flow therethrough.
The variable orifice 952 can have a variable size to provide resistance against fluid flow through the fluid path 946, to variably transfer the applied force from the primary forefoot member 918 to the secondary forefoot member 922, and from the primary heel member 926 to both the secondary heel member 932 and the primary foot member 918. The variable orifice 952 can variably transfer fluid between the first enclosure 936 and the second enclosure 942 during use. The variable orifice 952 can increase resistance to fluid flow between the first enclosure 936 and the second enclosure 942 with an increase in the applied force to transfer more load between the primary forefoot member 918 and secondary forefoot member 922, or the primary heel member 926 and the secondary heel member 932, during the increase in the applied force. The variable orifice 952 can also decrease resistance to fluid flow during a decrease in the applied force to transfer less load between the primary forefoot member 918 and the secondary forefoot member 922, or the primary heel member 926 and secondary heel member 932, during the decrease the applied force.
The first and second enclosures 936 and 942 can each be formed by chambers and pistons 956, as shown in
Alternatively, the first and second enclosures 936 and 942 can have separate first and second reservoirs and separate first and second variable orifices.
It is to be understood that the above-referenced arrangements are only illustrative of the application for the principles of the present invention. Numerous modifications and alternative arrangements can be devised without departing from the spirit and scope of the present invention while the present invention has been shown in the drawings and fully described above with particularity and detail in connection with what is presently deemed to be the most practical and preferred embodiments(s) of the invention, it will be apparent to those of ordinary skill in the art that numerous modifications can be made without departing from the principles and concepts of the invention as set forth in the claims.
This application is a continuation-in-part of U.S. Ser. No. 10/738,645, now U.S. Pat. No. 6,875,242, filed Dec. 16, 2003, which is a continuation of U.S. Ser. No. 10/737,933, now U.S. Pat. No. 6,663,673, filed May 3, 2002, which is a continuation-in-part of U.S. patent application Ser. No. 09/607,494, filed Jun. 30, 2000, now abandon, which are herein incorporated by reference.
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Number | Date | Country | |
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Child | 10738645 | US |
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Child | 11098828 | US | |
Parent | 09607494 | Jun 2000 | US |
Child | 10137933 | US |