This document relates to devices for radially crimping medical devices and methods for their use. For example, this document relates to devices for radially crimping prosthetic heart valves on to a balloon catheter in a precise and controllable manner.
Some prosthetic heart valves are deployable to a native heart valve location using a system of catheters that carry the prosthetic heart valve while it is in a low profile (crimped) configuration. Most available transcatheter prosthetic heart valves are designed to be either balloon-expandable or self-expanding.
Prior to deployment, balloon-expandable transcatheter prosthetic heart valves are typically radially crimped onto a balloon and then loaded into a sheath in preparation for deployment.
Crimping tools are designed to crimp or reduce the diameter of balloon-expandable transcatheter prosthetic heart valves onto a balloon.
This document describes devices for radially crimping medical devices and methods for their use. For example, this document describes crimping devices for radially crimping prosthetic heart valves on to a balloon catheter in a precise and controllable manner. The prosthetic heart valve crimping devices described herein are designed to be efficiently manufacturable and operable in a user-friendly manner.
In one aspect, this disclosure is directed to a prosthetic valve crimping device includes: (i) a base member; (ii) a slotted plate affixed to the base member, the slotted plate defining a center and a plurality of slots extending radially from the center; (iii) a housing rotatably coupled to the slotted plate, the housing defining a plurality of arcuate cam slots; and (iv) a plurality of crimping jaws slidably engaged in the plurality of slots. Each crimping jaw comprises one or more posts slidably disposed in one or more arcuate cam slots of the plurality of arcuate cam slots, and one or more flexible tabs by which the crimping jaw is snapped into engagement in a slot of the plurality of slots.
Such a prosthetic valve crimping device may optionally include one or more of the following features. Each slot of the plurality of slots may be linear. The one or more posts may comprise two posts. Each arcuate cam slot of the plurality of arcuate cam slots may have a single post of the one or more posts slidably disposed therein. The housing may include two housing portions. Each housing portion may define multiple arcuate cam slots of the plurality of arcuate cam slots. The housing may include a handle for a user to rotate the housing relative to the base member. The prosthetic valve crimping device may also include a rotational limiter pivotably coupled to the base member. The rotational limiter may be pivotable between: (i) a first position in which the rotational limiter is spaced apart from the housing and (ii) a second position in which the rotational limiter is engaged with the housing. The housing may define an open center area. An end portion of each crimping jaw may be positioned in the open center area. In some embodiments, the end portion of each crimping jaw is wider than the housing. In some embodiments, the one or more flexible tabs consists of four flexible tabs.
This disclosure is also directed to a method of assembling a prosthetic valve crimping device. The method may include snapping each crimping jaw of the plurality of crimping jaws into slidable engagement with a respective slot of the plurality of slots by flexing the one or more flexible tabs thereof. The method may also include snapping the slotted plate into engagement with the base member. The method may also include snapping two housing portions of the housing into engagement with the slotted plate. In some embodiments, zero fasteners are used to assemble an entirety of the prosthetic valve crimping device.
This disclosure is also directed to a prosthetic valve crimping device that includes: (a) a base member; (b) a housing that is rotatable relative to the base member, the housing defining a center and a central axis, wherein the housing has a width measured along the central axis; and (c) a plurality of crimping jaws radially movable relative to the housing, and end portion of each crimping jaw having a width measured along the central axis. The width of the end portion of each crimping jaw is wider than the width of the housing.
Such a prosthetic valve crimping device may optionally include one or more of the following features. The prosthetic valve crimping device may also include a slotted plate affixed to the base member. The slotted plate may define a plurality of slots extending radially from the center. In some embodiments, the plurality of crimping jaws are slidably disposed in the plurality of slots. The housing may comprise two housing portions. Each housing portion may define multiple arcuate cam slots of the plurality of arcuate cam slots. Each crimping jaw may include two posts. In some embodiments, each arcuate cam slot of the plurality of arcuate cam slots has a single post of the plurality of crimping jaws slidably disposed therein.
Particular embodiments of the subject matter described in this document can be implemented to realize one or more of the following advantages. In some embodiments, the prosthetic heart valve crimping devices described herein are designed to be efficiently manufactured. For example, in some embodiments the components of the crimping devices can be snapped together without using mechanical fasteners. Secondly, in some embodiments the crimping jaws of the prosthetic heart valve crimping devices are wider than the housing of the devices. Accordingly, a user of the crimping device is able to readily visualize the crimping jaws, the prosthetic heart valve, and the balloon so that the crimping can be performed in a precise manner. In some embodiments, various heart conditions can be treated in a minimally invasive fashion as a result of using the crimping and devices and methods provided herein. Such minimally invasive techniques can reduce recovery times, patient discomfort, and treatment costs.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. Although methods and materials similar or equivalent to those described herein can be used to practice the invention, suitable methods and materials are described herein. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety. In case of conflict, the present specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and not intended to be limiting.
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description herein. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
Like reference numbers represent corresponding parts throughout.
This document describes devices for radially crimping medical devices and methods for their use. For example, this document describes crimping devices for radially crimping prosthetic heart valves on to a balloon catheter in a precise and controllable manner. The prosthetic heart valve crimping devices described herein are designed to be efficiently manufacturable and operable in a user-friendly manner.
The depicted embodiment of the crimping device 100 includes a base member 110, a housing 120, a plurality of crimping jaws 130, a rotational limiter 140, and a slotted plate 150 (e.g., see
The center opening 10 is where the medical device (e.g., prosthetic heart valve) is positioned when the crimping of the medical device is preparing to take place. That is, and as described further below, when a medical device is positioned in the center opening 10 and the housing 120 is then rotated, the plurality of crimping jaws 130 move radially inward toward the center axis 1 and the radial crimping of the medical device takes place.
The housing 120 is rotatable relative to the base member 110. In the depicted embodiment, the housing 120 includes a handle 122 by which a user can readily rotate the housing 120 relative to the base member 110. The rotation of the housing 120 can be visualized, for example, by comparing
The rotation of the housing 120 causes the crimping jaws 130 to move radially inward or outward. The radial movement of the crimping jaws 130 can also be visualized, for example, by comparing
The crimping device 100 also includes the rotational limiter 140. The rotational limiter 140 is pivotably coupled to the base member 110. As a result, the rotational limiter 140 is pivotable between: (i) a first position in which the rotational limiter 140 is spaced apart from the housing 120 as shown in
When the rotational limiter 140 is in the first position, the housing 120 is freely rotatable without any limitations from the rotational limiter 140. However, when the rotational limiter 140 is in the second position (as shown in
Referring to
The two housing portions 120a/b are made to snap into engagement with each other. That is, the housing portions 120a/b include mechanical features such as, but not limited to, flexible tabs that define openings that engage with protrusions on the opposite housing portion. Accordingly, no conventional fasteners (e.g., screws, rivets, clips, etc.) are needed to engage the two housing portions 120a/b together. This makes assembly of the two housing portions 120a/b very efficient and low cost.
Each of the housing portions 120a/b defines a plurality of actuate cam slots 124a (not visible) and 124b. As described further below, posts of the crimping jaws 130 are slidably engaged in the actuate cam slots 124a/b. In result, as the housing 120 is rotated by a user, the actuate cam slots 124a/b drive the crimping jaws 130 radially inward or outward (depending on the direction of rotation of the housing 120 relative to the base member 110).
Still referring to
Referring also to
The crimping jaws 130 are slidably coupled in the slots 152. In particular, a single jaw of the plurality of crimping jaws 130 is slidably engaged in a single, corresponding slot of the plurality of slots 152, in a one-to-one manner. In some embodiments, a lubricant (e.g., silicone grease, graphite, or other types of lubricants) is applied to the inner walls of the slots 152 to reduce the sliding friction between the slots 152 and the crimping jaws 130. Such lubricant can reduce the amount of user-generated force needed to crimp a prosthetic heart valve as described herein.
The slotted plate 150 also includes a flange 154. The flange 154 is used to affix the slotted plate 150 to the base member 110. Specifically, and as shown in
The end portion 131 of the crimping jaw 130 that performs the radial compression has a face surface 133 and a width Wj that is measured along the center axis 1 (
In some embodiments, the width Wj is within a range of 30 mm to 40 mm, or 34 mm to 44 mm, or 38 mm to 42 mm, or 40 mm to 44 mm, without limitation.
The crimping jaw 130 includes one or more posts (the crimping jaw 130 includes two posts 132a and 132b in the depicted embodiment). The posts 132a/b are each slidably disposed in a respective single arcuate cam slot 124a/b of the plurality of arcuate cam slots 124a/b defined by the housing portions 120a/b (see
The face surface 133 is structurally reinforced by one or more gussets 135 that extend from a rear side of the face surface 133 to other portions of the end portion 131 of the crimping jaw 130. The one or more gussets 135 add strength and rigidity to the end portion 131 of the crimping jaw 130 when the face surface 133 is radially compressing a prosthetic valve (or other medical device).
The end portion 131 of the crimping jaw 130 also defines one or more grooves 137. The one or more grooves 137 slidably receive the one or more gussets 135 of an adjacent crimping jaw 130. Accordingly, each crimping jaw 130 is reinforced by an adjacent crimping jaw 130. The nesting effect between the one or more gussets 135 and the one or more grooves 137 also provides axial strength to the crimping jaws 130. That is, a single crimping jaw 130 cannot be made to deflect axially (along the axis 1;
Also referring to
Referring to
In the depicted embodiment, the crimping accessory 200 includes a flexible sleeve 210, a first rigid collar 220a, and a second rigid collar 220b.
The flexible sleeve 210 has a middle portion 212, a first tubular member 214a, and a second tubular member 214b. The first tubular member 214a extends from the middle portion 212, and the second tubular member 214b extends from the middle portion 212 in the direction opposite of the first tubular member 214a. In other words, the middle portion 212 is located between the first and second tubular members 214a-b.
The first and second rigid collars 220a-b are mounted on/over the first and second tubular members 214a-b respectively. The first and second rigid collars 220a-b are open cylindrical members through which the first and second tubular members 214a-b extend.
The flexible sleeve 210 is made of a compliant material such as, but not limited to, silicone, thermoplastic elastomer (TPE), neoprene rubber, EPDM rubber, nitrile rubber, and the like. In some embodiments, the flexible sleeve 210 has a durometer in a range of Shore 40A to Shore 60A, without limitation.
The first and second rigid collars 220a-b are made of relatively rigid and inflexible materials such as, but not limited to, PVC, polycarbonate, acrylic, aluminum, and the like.
In some embodiments, one or more of the flexible sleeve 210 and/or the first and second rigid collars 220a-b are made of optically/visually transparent materials. In particular embodiments, the flexible sleeve 210 and the first and second rigid collars 220a-b are all optically/visually transparent. Such optical transparency can help the user to position the middle portion 212 around the region of the prosthetic heart valve 40 that is to be further compressed/crimped using the crimping accessory 200.
The middle portion 212 of the flexible sleeve 210 has a larger outer diameter than the outer diameters of the first and second rigid members 220a-b. Accordingly, as described further below, when the crimping accessory 200 is placed in the center opening 10 (or iris 10) of the crimping device 100 and a crimping force is applied, the portion of the prosthetic heart valve 40 that is positioned within the middle portion 212 will receive additional radial crimping force (while other portions of the prosthetic heart valve will not receive any additional radial crimping force because of the protection provided by the incompressible first and second rigid members 220a-b). In other words, the additional radial crimping force that can be applied using the crimping accessory 200 is localized to the portion of the prosthetic heart valve 40 that is positioned within the inner diameter of the middle portion 212.
In the depicted embodiment of the crimping accessory 200, the middle portion 212 has a smaller inner diameter than the inner diameters of the first and second tubular members 214a-b. This arrangement also helps to ensure that the additional radial crimping force that can be applied using the crimping accessory 200 is localized to the portion of the prosthetic heart valve 40 that is positioned within the inner diameter of the middle portion 212.
The crimping accessory 200 is used as a tool for the second step of a two-step crimping process. In some examples, such a two-step crimping process is performed in the following manner. First, a new (typically), radially expanded balloon-expandable prosthetic heart valve 40 is placed over an uninflated balloon of the delivery catheter system 20. That is, the balloon of the delivery catheter system 20 is positioned within the inner diameter of the radially expanded balloon-expandable prosthetic heart valve 40. Accurate relative longitudinal positioning of the radially expanded balloon-expandable prosthetic heart valve 40 on the balloon of the delivery catheter system 20 is important to ensure that the crimping process will provide a good result.
Second, the radially expanded balloon-expandable prosthetic heart valve 40 with the balloon of the delivery catheter system 20 located therein is placed within the center opening 10 (or iris 10) of the crimping device 100.
Third, the crimping device 100 is activated to radially compress (crimp) the balloon-expandable prosthetic heart valve 40 onto the balloon of the delivery catheter system 20. This is the first stage of crimping.
Fourth, when additional radial compression of a localized portion of the balloon-expandable prosthetic heart valve 40 is desired, the crimping accessory 200 is placed over the crimped balloon-expandable prosthetic heart valve 40 which is crimped on the balloon of the delivery catheter system 20. The middle portion 212 of the crimping accessory 200 is aligned/positioned in the proper longitudinal location relative to crimped balloon-expandable prosthetic heart valve 40 so that the localized portion of the balloon-expandable prosthetic heart valve 40 that is targeted for further radial compression is positioned within the middle portion 212 of the crimping accessory 200.
Fifth, the combination of the crimping accessory 200 and the crimped balloon-expandable prosthetic heart valve 40 (which is crimped on the balloon of the delivery catheter system 20) from step four is placed within the center opening 10 (or iris 10) of the crimping device 100. This is illustrated in
Sixth, the crimping device 100 is activated a second time to radially compress (crimp) the crimping accessory 200 so that the middle portion 212 exerts additional radial compression onto the targeted local portion of the balloon-expandable prosthetic heart valve 40. This is the second stage of crimping. In result, the targeted local portion of the balloon-expandable prosthetic heart valve 40, after the second crimping, has a smaller outer diameter than the other portions of the balloon-expandable prosthetic heart valve 40 that do not receive the second stage of crimping.
In the depicted embodiment, the crimping accessory 200′ includes a flexible sleeve 210′, a first rigid sleeve 220a′, and a second rigid sleeve 220b′.
The flexible sleeve 210′ has a middle portion 212′, a first tubular member 214a′, a second tubular member 214b′, a first flared end portion 216a′, and a second flared end portion 216b′. The first tubular member 214a′ extends from the middle portion 212′, and the second tubular member 214b′ extends from the middle portion 212′ in the direction opposite of the first tubular member 214a′. In other words, the middle portion 212′ is located between the first and second tubular members 214a′-b′.
The first flared end portion 216a′ is attached to, or is contiguous with, the first tubular member 214a′, and the second flared end portion 216b′ is attached to, or is contiguous with, the second tubular member 214b′. The first and second flared end portions 216a′-b′ comprise the extreme opposite end portions of the flexible sleeve 210′. The first and second flared end portions 216a′-b′ are flared to help to establish and maintain the crimping accessory 200′ in a radially central/concentric position within the center opening 10 (or iris 10) of the crimping device 100. The first and second flared end portions 216a′-b′ are radially compressible and can become fully unflared when compressed.
The first and second rigid sleeves 220a′-b′ are mounted inside of the first and second tubular members 214a′-b′ respectively. The first and second rigid collars 220a′-b′ are open cylindrical members over which the first and second tubular members 214a′-b′ extend.
The flexible sleeve 210′ is made of a compliant material such as, but not limited to, silicone, thermoplastic elastomer (TPE), neoprene rubber, EPDM rubber, nitrile rubber, and the like. In some embodiments, the flexible sleeve 210′ has a durometer in a range of Shore 40A to Shore 60A, without limitation.
The first and second rigid sleeves 220a′-b′ are made of relatively rigid and inflexible materials such as, but not limited to, PVC, polycarbonate, acrylic, aluminum, and the like.
In some embodiments, one or more of the flexible sleeve 210′ and/or the first and second rigid sleeves 220a′-b′ are made of optically/visually transparent materials. In particular embodiments, the flexible sleeve 210′ and the first and second rigid sleeves 220a1-b′ are all optically/visually transparent. Such optical transparency can help the user to position the middle portion 212′ around the region of the prosthetic heart valve 40 that is to be further compressed/crimped using the crimping accessory 200′.
The middle portion 212′ of the flexible sleeve 210′ has a larger outer diameter than the outer diameters of the first and second rigid sleeves 220a′-b′. Accordingly, as described further herein, when the crimping accessory 200′ is placed in the center opening 10 (or iris 10) of the crimping device 100 and a crimping force is applied, the portion of the prosthetic heart valve 40 that is positioned radially within the middle portion 212′ will receive additional radial crimping force (while other portions of the prosthetic heart valve 40 will not receive any additional radial crimping force because of the protection provided by the first and second sleeves members 220a′-b′ which are incompressible). In other words, the additional radial crimping force that can be applied using the crimping accessory 200′ is localized to the portion of the prosthetic heart valve 40 that is positioned within the inner diameter of the middle portion 212′.
The crimping accessory 200′ is used as a tool for the second step of a two-step crimping process. In some examples, such a two-step crimping process is performed in the manner described above.
While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any invention or of what may be claimed, but rather as descriptions of features that may be specific to particular embodiments of particular inventions. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described herein as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/587,337 filed Oct. 2, 2023. The disclosure of the prior application is considered part of (and is incorporated by reference in) the disclosure of this application.
| Number | Date | Country | |
|---|---|---|---|
| 63587337 | Oct 2023 | US |