The present invention relates to food stations used in the food service industry to serve food and beverage items on a self-serve basis to patrons, wherein the food tables include protective enclosures around the food and beverage items to help provide protection against airborne contamination. More specifically, the present invention relates to such food stations and protective enclosures in which the protective enclosure has a moveable and positionable shield that is pivotably and slideably coupled to a support structure to allow the shield to be easily raised and lowered and fixed into one or more desired positions.
The food service industry uses food stations to present and serve food and beverage items. Multiple food stations often are used in combination in situations such as self-serve buffets, restaurant dining rooms, cafeteria-style serving facilities, catered events, and the like. A typical food station includes a base cabinet that may be on casters or other similar hardware to allow the station to be more easily moved to different locations or positions. The base cabinet is fitted with a countertop on which food and/or beverages as well as related meal utensils may be presented for consumption or use by patrons. Some food stations have one or more wells that hold pans of food. Eating utensils, and other meal related items also may be presented on a food station. Food stations also may include cooling or heating components to serve cold or hot food or beverages. To power heating and cooling components, food stations may include power supplies or components that allow the food station to be connected to power supplies. Some stations may include plumbing components to couple the station to a water supply and/or to drains.
Food stations may be set up for self-serve functionality in which a patron selects and serves his or her own food or beverages from the station. Self-serve stations may be single-sided so that patrons accomplish self-service from only one side of the station. Other food stations are configured to allow self-service from two or more sides of the station. Other food stations, such as those in cafeterias, allow the patrons to view and select food or beverage items, but it is service personnel who then serve the selections.
According to applicable food service regulations in many venues, a protective enclosure often is mounted over the countertop and food/beverage supplies of a food station to protect against airborne contamination. These protective enclosures are also known in the food service industry as sneeze guards or breath guards. A typical protective enclosure used on self-serve food stations includes a top panel, and one or more side panels. Side panels often are included on the ends of the food station as well as on the side(s) on which patrons interact with the food station. The sides used by food service personnel optionally may include a side panel, but often do not. As used herein, a side panel that is deployed on the side(s) of a food station accessible to patrons will be referred to as a front panel or shield.
A typical front panel is transparent so that the items presented on the station can be easily viewed through the panel. For self-serve situations (“self-serve mode”), the front panel or shield is deployed in a raised configuration so that it protects the food supply while still allowing the patron to reach under the panel to access the food supply. If a station allows self-serve access from two or more sides of the station, each such side is configured with a similar, raised shield panel. In contrast to self-serve situations, a typical front panel used on some foods stations (“served mode”) is fully lowered so that patrons can view and select food choices, but the patrons or served and cannot directly access food choices for self-service.
It would be desirable if a protective enclosure allows one or more of the side panels of a protective enclosure, including but not limited to the front panels, to be easily raised and lowered. It also is desirable if the side panels could be set in multiple fixed positions as desired. For example, a configuration is desired in which a side panel would be lowered to block access to the food station from that side. This can be done to close the station or to convert the station from a self-serve mode to a served mode. Another configuration also is desired in which that same side panel could be raised and fixed in one or more raised positions to allow self-serve access by patrons or access by food service personnel for maintenance, upkeep, or service.
The present invention provides protective enclosures and food stations with these enclosures in which one or more of the side panels are easily raised and lowered and easily fixed in one or more positions as desired. For example, side panels can be easily lowered or closed or easily raised and fixed in one or more open configurations. The present invention is based at least in part on a coupling system that pivotably and slideably couples the moveable and positionable side panels to the protective enclosure. The coupling system uses a system of coordinated slots that cooperatively guide the movement of the side panel in its range of motion.
The slot system allows the side panel to serve as its own counterweight while being raised or lowered, making the side panel easier to move and deploy. For example, when a side panel is opened from a closed configuration or closed from an open configuration, one edge of the panel is being raised while the opposite edge is being lowered. In practical effect, the counter movement provides a degree of mechanical leverage when moving the panel, reducing its apparent weight.
In a first aspect, the present invention relates to a protection system, preferably a food protection system, comprising:
wherein each of the first and second bracket assemblies comprises first and second slots that cooperatively guide corresponding first and second bearing surfaces in a manner such that raising a first edge of the moveable and positionable shield results in a countermove lowering of a second edge of the moveable and positionable shield effective to reduce the apparent weight of the moveable shield.
In a second aspect, the present invention relates to a food station comprising:
In a third aspect, the present invention relates to a protection system, preferably a food protection system, comprising:
In a fourth aspect, the present invention relates to a food station comprising:
In a fifth aspect, the present invention relates to a protection system, preferably a food protection system, comprising:
wherein each of the first and second bracket assemblies comprises a first bracket attached to the support structure and a shield bracket attached to the moveable and positionable shield, wherein the first bracket comprises first and second slots and the shield bracket comprises first and second bearing surfaces; and wherein:
In a sixth aspect, the present invention relates to a food station comprising:
The present invention will now be further described with reference to the following illustrative embodiments. The embodiments of the present invention described below are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following detailed description. Rather a purpose of the embodiments chosen and described is so that the appreciation and understanding by others skilled in the art of the principles and practices of the present invention can be facilitated.
A representative embodiment of a food station 10 (also referred to in the food service industry as a buffet station or food table) of the present invention is shown in
Referring now mainly to
Food station 10 includes countertop 24 mounted onto base cabinet 12. Countertop 24 includes upper surface 26 and one or more wells holding food supplies (not shown) in corresponding pans 32. For purposes of illustration, countertop 24 is configured with a single pan 32. Such an embodiment provides more room on upper surface 26 to store some items, such as some food items, serving tools, eating utensils, food toppings, or the like that do not need to be deployed in pans. Other embodiments may include two or more pans or other serving containers and corresponding food supplies. For example, such other embodiments may include from 2 to 8 sets of pans and food supplies held in corresponding countertop wells.
Countertop 24 also includes extending portion 34 that overhangs relative to base cabinet 12. Extending portion 34 provides a convenient working surface to use while interacting with food station 10. For example, a patron may use the extending portion 34 to support a food tray onto which the patron places food items from a food supply held in pan 32. Alternatively, service personnel may use extending portion 34 to hold items used to service or maintain food station 10.
Referring now mainly to
Support structure 44 includes leg assemblies 46 on each side of protective enclosure 36. Each leg assembly 46 is identical to the other except for being mirror images of each other. Accordingly, details described with respect to one leg assembly 46 are also applicable to the other leg assembly 46 with this understanding.
Each leg assembly 46 generally includes a cross beam 48, legs 60, pins 50 and mounting members in the form of standoffs 52 associated with attachment to top panel 82, and pins 72 and mounting members in the form of standoffs 74 associated with attachment to side panels 88. Note that moveable and positionable shield 92 is coupled to the support structure 44 by the coupling system 110 described further below.
Pins 50 extend inward from cross beam 48 toward the interior of the protective enclosure 36. Pins 50 may be integrally formed with cross beam 48 or may be attached via a suitable attachment technique such as welding, brazing, gluing, bolting, threaded engagement, riveting, snap-fit engagement, and/or the like. Standoffs 52 are mounted onto the ends of pins 50 and provide attachment sites for top panel 82. Any suitable attachment technique may be used. For example, mounting hardware such as bolts, rivets, or machine screws and associated washers may be used to attach top panel 82 to the standoffs 52. Top panel 82 includes corresponding mounting apertures to accommodate such fasteners.
Legs 60 are attached to the ends of the corresponding cross beam 48. Legs extend from base 62 to top end 64. A flange or escutcheon 66 is positioned on each leg 60 between the base 62 and top end 64 in order to help mount each leg to countertop 24. A lower portion 68 of each leg 60 extends downward through countertop 24 below escutcheon 66. An upper portion 70 of each leg 60 extends upward above countertop 24 from escutcheon 66. Escutcheons 66 allow for adjustment of the height of upper portions 70 so that the height of the access to the food supply can be adjusted as desired. The figures show legs 60 attached to countertop 24 with using a through counter attachment technique. Other attachment techniques can be used. For example, the legs 60 may be attached directly to upper surface 26 without penetrating into or through countertop 24.
Pins 72 extend inwardly from each leg 60 in a direction generally parallel to side panels 88 and thus in the main plane of the leg assemblies 46. Pins 72 may be integrally formed with legs 60 or may be attached via a suitable attachment technique such as welding, brazing, gluing, bolting, threaded engagement, riveting, snap-fit engagement, and/or the like. Standoffs 74 are mounted onto the ends of pins 72 and provide attachment sites for each corresponding side panel 88. Any suitable attachment technique may be used. For example, mounting hardware such as bolts, rivets, or machine screws and associated washers may be used to attach side panel 88 to the standoffs 74. Each side panel 88 includes corresponding mounting apertures to accommodate such fasteners.
Moveable and positionable shield 92 is slideably and pivotably coupled to the support structure 44 of protective enclosure 36 in a manner such that the moveable and positionable shield 92 comprises a range of motion in which the shield 92 slides and pivots to be raised and lowered in a range of motion that comprises two or more stationary positions. The shield 92 is moveable in the sense that the shield 92 can move through the range of motion. The shield 92 is positionable in the sense that the shield 92 can be positioned into two or more fixed positions within the range of motion. Often, such stationary positions comprise at least a lowered shield position and at least one raised shield position. In the lowered position, access to a food supply is blocked. This closed configuration may be desired in a variety of circumstances such as when food station 10 is closed or when, instead of the self-service option, a service provider such as a chef serves food from station 10 to a patron according to a served mode configuration. An open configuration may be desired in a variety of circumstances such as to allow self-serve access to food by a patron or to allow service access to the inside of the protective enclosure 36 from the front side 14. The coupling system 110 and the operation of moveable and positionable shield 92 are described further below.
As seen best in
Each of panels 82 or 88, or shield 92, can be made from a wide range of materials such as glass materials, polymer materials, and the like. Desirably, one or more of these are transparent to allow the contents of food station 10 to be viewed through the panels or shield. In on suitable embodiment, one or more of panels 82 or 88, or shield 92 are made from tempered glass, preferably 3/8 inch thick tempered glass.
Coupling system 110 is shown throughout the Figures, but is shown in the most detail in
Each bracket assembly 111 generally includes a first bracket in the form of slotted hinge bracket 112 and a second bracket in the form of shield bracket 174. Slotted hinge bracket 112 is attached to support structure 44 and includes slot features (described further below) that help to guide moveable and positionable shield 92 through its range of motion. These features include functionality that also helps to hold shield 92 in fixed positions including at least one lowered configuration to at least partially block access to the interior of the protective enclosure 36 and at least one raised or open configuration that allows access to the interior of the protective enclosure 36. Shield bracket 174 is attached to the moveable and positionable shield 92 and further incorporates at least one bearing surface that slideably and pivotably engages the slot features of the slotted hinge bracket 111.
Features of slotted hinge bracket 112 are shown throughout the figures, but are shown in more detail in
Leg 116 extends from base 118 at a lower end to top end 120 proximal to shoulder plate 132. A portion of leg 116 at top end 120 projects above arm 124 in order to provide a mounting tab 122 to attach bracket 112 to support structure 44. Arm 124 extends from first end 126 proximal to shoulder plate 132 to second end 128. Mounting tab 130 extends upward from second end 128. Like mounting tab 122, mounting tab 130 also provides a surface to attach slotted hinge bracket 112 to the support structure 44. Tabs 122 and 130 can be connected to the support structure 44 in any suitable way such as glue, rivets, bolts, threaded engagement, snap-fit engagement, brazing, welding, or the like. In some embodiments, brazed or welded connections would be suitable. In other embodiments, fastening techniques are used to allow the bracket assemblies 111 to be removed or installed on demand to adjust the configuration of station 10 for different uses.
When attached to the support structure, leg 116 is positioned generally toward and along a nearby leg 60 on the front side 14 of food station 10, while the second end 128 of arm 124 is positioned relatively more in a direction toward the rear side 16 along cross beam 48. Arm 124 has a length, though, such that it only extends partway into the interior of the protective enclosure 36, and desirably less than halfway into the protective enclosure 36. Configured in this desirable way, the dimensions of food station 10 and its components are such that a second moveable and positionable shield and coupling system of the same design could be attached to the rear side 16 of station 10 to allow double sided self-serve access, if desired. The attachment of the coupling system 110 to the support structure 44 could even be removable and thus modular so that the configuration could be changed as desired to provide food station 10 with the ability to be presented as either a single sided, self-serve station or a double sided, self-serve station.
Slotted hinge bracket 112 has a slot system 134 including first slot 136 and second slot 148. The first slot 136 slideably and pivotably guides the shield bracket 174 in a manner effective to slideably and pivotably guide a rearward portion of the moveable and positionable shield 92 through the range of motion. The first slot 136 also includes features to help hold moveable and positionable shield 92 in fixed positions. First slot 136 engages a bearing surface associated with the shield bracket 174 in order to guide a rearward portion of the moveable shield 92 proximal to the trailing edge 104.
In more detail, first slot 136 has a first or leading end 138 proximal to the front side 14 of station 10 when installed in station 10. The first slot 136 also has a second end 140 proximal to the second end 128 of arm 124. A hook portion 142 of first slot 136 provides a pocket to help hold the moveable and positionable shield in a closed configuration in a manner described further below. First slot 136 has a slot axis 144 that is slanted downward in a direction from the front side 14 toward the rear side 16 at a modest angle relative to a horizontal reference line 146. In some embodiments, this downward slant may be at an angle in the range from 1 to 20 degrees below the horizontal reference line 146. The slant allows gravity to help assist in placing the moveable and positionable shield into one or more of the raised positions. At the same time, the downward slant allows gravity to help counteract the weight of shield 92 as it is lowered into a closed configuration. Counter intuitively, the result is that the shield 92 serves as its own counterweight to some degree when being raised and lowered. The apparent weight of the moveable and positionable shield 92 is less than its actual weight due to this assist.
The second slot 148 generally includes a first slot leg 150 and a second slot leg 160 joined at a rounded slot apex 172. First slot leg 150 extends from a bottom end 152 proximal to base 118 of leg 116 to a top end 154. First slot leg 150 has a slot axis 156 that is slightly canted at an angle with respect to a vertical reference line 158. The angle, θ, at which the slot axis 156 is canted with respect to the vertical reference line desirably is in a range from 1 to 10 degrees. The canting of first slot leg 150 helps to make the raising and lowering action of shield 92 smoother.
Second slot 148 slideably and pivotably engages the shield bracket 174 in a manner effective to slideably and pivotably guide a leading portion of the moveable and positionable shield 92 proximal to the leading edge 102 through the range of motion. Second slot leg 160 extends from a first end 162 at apex 172 to a second end 164. Apex 172 joins second slot leg 160 and first slot leg 150 with a smooth contour configured to provide a smooth range of motion as a bearing surface on the shield bracket 174 is guided from first slot leg 150 into second slot leg 160 and vice versa.
Second slot leg 160 has a slot axis 170 that is oriented at an acute angle, Φ, with respect to slot axis 156 of the first slot leg 150. In representative modes of practice this acute angle, Φ, is in the range from 20 degrees to 80 degrees, more preferably 25 degrees to 60 degrees. Additionally, slot axis 170 is nonparallel with respect to slot axis 144 of the first slot 136 and further is slanted even more steeply downward with respect to the horizontal reference line 146 as compared to slot axis 144.
This downward slant configuration of second slot leg 160 helps to lower and more securely position moveable and positionable shield 92 into one or more, fixed, raised configurations. Second slot leg 160 includes one or more features that help to position moveable and positionable shield 92 in these one or more raised positions. In representative embodiments, such features may include one or more pockets into which engaged portion(s) of the shield bracket 174 can be lowered and captured to hold the leading edge 102 of shield 92 in a desired raised position. For purposes of illustration, second slot leg 160 is configured with two such pockets 166 and 168 corresponding to first and second raised positions, respectively. First pocket 166 extends downward from second slot leg 160 in a manner such that the first pocket 166 is generally parallel to the first slot leg 150. Second pocket 168 is both deeper and canted inward in a non-parallel fashion toward the first slot leg 150. Other embodiments of second slot leg 160 may be configured with only one pocket corresponding to a single raised shield position, or with three or more pockets to provide 3 or more corresponding raised configurations.
The coordinated guidance provided by the slots 136 and 148 provides easy and smooth operation when raising and lowering shield 92. The hook 142 and pockets 166 and 168, in cooperation with gravity, provide firm, fixed positions. The “reverse J” configuration of second slot 148, for instance, helps to prevent accidental shutting of shield 92 when shield 92 is fixed in one of the two open positions. In order to close the shield 92 from one of the open positions, in a first stage, the user would have to lift up on shield 92 while also pushing the shield 92 further back into slot 136. Thereafter, in a second stage, with the corresponding bearing surface of the bearing study assembly in slot 148 free of the pocket 166 or 168, the user could only then lower shield 92 to the closed configuration. The downward slant of slot 136 helps ease the motion as shield 92 is lowered. In effect, the slot and pocket design incorporated into the slotted hinge bracket 112 incorporates a two-stage mechanism that holds the shield 92 in an open configuration.
The downward slope of the second slot leg 160 helps to establish more secure, open positions as well. This slope prevents a mere pull from being able to close the shield 92 from an open configuration. The slot design also contributes to the function that closing the shield 92 requires that the shield 92 is lifted and pushed back and only then lowered to close the shield 92.
The shield bracket 174 is generally shown throughout the figures but is shown in more detail in
As seen best in
Details of the bearing stud assemblies 206 incorporated into shield bracket 174 are best shown in
Each bearing stud assembly 206 generally includes a sleeve washer 208, stud pin 214, and an additional washer 222. Sleeve washer 208 includes a shaft 209 and head 212. Sleeve washer advantageously is made from a material such as nylon to provide a low friction engagement with the slots 136 and 148. The entire assembly 206 also is easy to clean, is durable and long-lasting, and does not need lubrication that otherwise could generate contamination of a food supply. Shaft 209 includes outer bearing surface 210 that slideably and pivotably engages a corresponding slot in the corresponding slotted hinge bracket 112. A through bore 211 extends though sleeve washer 208. Stud pin 214 includes a shaft 216 and a head 220. Base 217 of shaft 216 is configured to slideably and rotatably fit inside through bore 211. Threaded end 218 is configured to threadably engage threaded mounting apertures 192 in the body 176 of shield bracket 174.
To couple the brackets 112 and 174 to form an assembled bracket assembly 111, a sleeve washer 208 is fitted though each slot 136 and 148 of a corresponding slotted hinge bracket 112. The outer bearing surface 210 of each shaft 209 of a sleeve washer 208 is sized to provide a small clearance gap 224 (
During assembly of each corresponding pair of slotted hinge bracket 112 and shield bracket 174, one such bearing study assembly 206 associated with the leading edge 102 of the shield 92 is fit through the second slot 148 of the slotted hinge bracket 112. A second bearing stud assembly 206 associated with the trailing edge 104 of the shield 92 is fit through the first slot 136 of the slotted hinge bracket 112.
This assembly configuration allows each shield bracket 174, and hence the moveable and positionable shield 92 attached to the shield brackets 174, to move through a range of motion relative to the slotted hinge bracket 112. The bearing stud assemblies 206 of each shield bracket 174 are guided in coordinated fashion by the slots 136 and 148 in the slotted hinge bracket 112. For example, as the bearing stud assembly 206 coupled to a second slot 148 is lifted up the first slot leg 150, though the apex 172, and then down the second slot leg 160, the bearing stud assembly 206 coupled to the first slot 136 traverses rearward in a coordinated fashion along the first slot 136 in a direction generally from the front side 14 of station 10 to the rear side 16. Similarly, as the bearing stud assembly 206 coupled to a second slot 148 is lifted up the second slot leg 160, though the apex 172, and then down the first slot leg 150, the bearing stud assembly 206 coupled to the first slot 136 traverses forward in a coordinated fashion along the first slot 136 in a direction generally from the rear side 16 of station 10 to the front side 14.
Different raised configurations may be desirable depending upon how food station 10 is to be used. For example, in some locations, the positioning and use of protective enclosures is subject to specific regulations. For example, the NSF standards (promulgated by NSF International, a public health and safety organization) are one set of rules that may apply to food service operations in the United States. There also may different versions of regulations that may be applicable. For example, one version of NSF standards may be applicable to one food setting, while a different version of NSF standards may be applicable to another food setting. Having multiple pockets such as pockets 166 and 168 allows protective enclosure 36 to be useful in different settings without having to change hardware or secure a different food station. The use of multiple pockets is optional, however, and some embodiments of food station 10 may include only one pocket configuration suitable for a desired use.
An optional modification of food station 10 is shown in
All patents, patent applications, and publications cited herein are incorporated herein by reference in their respective entities for all purposes. The foregoing detailed description has been given for clarity of understanding only. No unnecessary limitations are to be understood therefrom. The invention is not limited to the exact details shown and described, for variations obvious to one skilled in the art will be included within the invention defined by the claims.
The present application claims priority to U.S. Provisional Patent Application No. 62/717,114 filed Aug. 10, 2018, the entire contents of which is incorporated herein by reference it its entirety for all purposes.
Number | Date | Country | |
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62717114 | Aug 2018 | US |