Protective Canopy Systems and Associated Methods of Installing and Taking Down

Information

  • Patent Application
  • 20220178140
  • Publication Number
    20220178140
  • Date Filed
    December 01, 2021
    3 years ago
  • Date Published
    June 09, 2022
    2 years ago
  • Inventors
    • Dunlap; Michael (Scottsdale, AZ, US)
Abstract
A protective canopy system that may cover vehicles and other types of inventory stored outside is disclosed, and that protects against damage that would otherwise occur from hailstorms or other severe weather is disclosed. The system may include a screen or canopy that is positioned over the inventory by a support system that may include columns.
Description
FIELD OF THE INVENTION

The current invention generally relates to protective canopies and systems to protect items that are stored outside from the elements, such as hail, rain, sun, snow and/or other weather elements. The current invention includes canopies that protect inventory, such as cars, trucks, recreational vehicles and other vehicles, or any other type of inventory that may be located or stored outside and that may otherwise be fully exposed to the elements. The current invention also includes canopies that protect individuals or groups of people.


BACKGROUND OF THE INVENTION

Many car dealerships store significant inventory outside, and oftentimes, this inventory comprises fleets of cars and trucks parked in large parking lots. Such inventory has typically been stored outside because it would be commercially impractical to build warehouses having a sufficiently large area to house fleets of vehicles. However, when fleets of vehicles are stored outside, they are exposed to the elements, such as hail, rain, sun and wind, which may cause damage to the vehicles. Vehicles stored outside may also be more susceptible to vandalism or theft. The foregoing also applies to rental car companies which maintain an inventory of rental vehicles outside. The foregoing also applies to recreational vehicles, boats, planes, motorcycles, ATVs, UTVs, farm machinery or any other items or inventory that may be stored outside.


The damage caused by, for example, a severe hailstorm can result in a significant financial burden. Indeed, hail damage to a fleet of several hundred vehicles can cost in the tens of thousands, hundreds of thousands or millions of dollars. And while insurance may cover some or all of this damage, the insurance itself may be a significant expense. Furthermore, recent weather patterns indicate that hailstorms, and other extreme weather conditions are occurring more frequently and are increasingly more severe and destructive.


For example, in 2019 there were 5,392 major hailstorms (hailstones one inch or more in diameter) in the U.S. Texas topped the list with 872 damaging hailstorms. Kansas, Nebraska, South Dakota and Colorado rounded out the top five states by number of major hail events. Beyond the foregoing, other states in the “hail alley” region of the United States are susceptible to hailstorms (as are certain areas in foreign countries).


Vehicles damaged by severe weather also expose the owner to skyrocketing insurance premiums. Indeed, after paying out billions of dollars of losses from hailstorms in the past few years, many insurance carriers have left the market and the rest are exponentially raising their insurance premiums.


Beyond the foregoing, vehicles parked at a residence e.g., in a driveway, are also susceptible to hail damage or damage from other weather elements. There have been fitted car covers that are reinforced or bulky that may be put on a car in anticipation of a hailstorm. However, such car covers have the drawback that they must be put on before hail starts falling, and this may be difficult because hailstorms may occur without much, if any, advance warning.


Beyond the foregoing, hailstorms and other severe weather may adversely impact events where people gather, such as family functions, sporting events or other gatherings. And where a hailstorm may occur without warning, if there is no building or other structure in which the people may take refuge, they may be exposed to hail stones which can cause injury.


Accordingly, there is a need for protective canopy system that helps protect fleets of vehicles, or any other items or inventory stored outside, from severe hailstorms and other weather elements, e.g., to mitigate damage caused by severe hailstorms. There is also a need to protect an individual's vehicle parked at home, or to protect any other item that may be stored outside. Beyond vehicles, this need extends to any other items or inventory that may be stored outside and exposed to damaging weather. There is also a need to provide protection against hailstorms for individuals or people that may be gathered outside. There is also a need to install protective systems and/or take them down that is efficient and not cost prohibitive.


SUMMARY OF THE INVENTION

The current invention addresses the above-noted and other shortcomings by the various inventive aspects described herein. The current invention is described in the Detailed Description of the Preferred Embodiments, as well as in the claims, appearing later. The following Summary of the Invention describes aspects of the current invention.


An aspect of the current invention is an innovative weather-protection solution that provides protection to vehicles or other inventory located outside; and that provides an optimal return on investment and lowers insurance costs. In this manner, the protective system of the current invention protects inventory from more than just hailstorms; it also prevents the chaos and business interruption that may otherwise occur when inventory is damaged and needs repair.


The current invention is more than hail mitigation; it is also protection from catastrophic hail damage and the rising costs of lot coverage insurance. To this end, an aspect of the current invention regards an innovative design, installation and removal process.


Another aspect of the current invention involves the fact that its components result in a cost-effective system that avoids expense and design complexity that may be found in existing systems. To this end, the protective system of the current invention preferably uses fewer component parts that allow for the system to be readily installed and results in a less intrusive system in relation to the parking lot or other location in which it is installed.


Another aspect of the current invention regards a screen or mesh material and canopy system that may form the protective canopy. It is preferred that the screen or mesh material prevents many hailstones from impacting the inventory below, and is also fire resistant and exhibits sufficient tensile strength.


Another aspect of the current invention regards a support system for supporting the canopy system. The support system may comprise a number of pole or column assemblies that are designed to support the weight of the canopy system, as well as to withstand forces created by wind, hail and certain amounts of snow. It is preferred that relatively few support columns be used to simplify the system and to be less obtrusive to the parking lot or other location at which the system is installed.


Another aspect of the current invention involves the manner in which the protective system may be readily installed or set up, and later disassembled or taken down. The screen and support systems preferably include components that allow the screen to be readily installed and taken down. For example, the screen or sections of the screen may include a webbing around its perimeter with loops that accommodate quick-click type fasteners, e.g., carabiners. The quick-click fasteners may engage cables, and the cable ends may engage turnbuckles and/or shackles that are attached to columns and that allow tightening of the cables to raise the screen to the desired level. These components may be readily disassembled when taking down the protective system, e.g., in wintertime when the risk of damaging hailstorm decreases and the risk of significant snow accumulation increases.


Another aspect of the current invention regards an embodiment that may be used to protect an individual's vehicle parked at home, e.g., in a driveway, from hailstorms or other severe weather. In this aspect, the current invention may also be used to protect other items (or people) located outside of a residence or other location.


Another aspect of the current invention regards an embodiment that may be used to protect gatherings of people from hailstorms or other severe weather.


Other aspects of the invention are described herein.





BRIEF DESCRIPTION OF THE DRAWINGS

Various other objects, features and attendant advantages of the current invention described herein may be more fully appreciated when considered in conjunction with the accompanying drawings, in which like reference numerals designate the same or similar components.



FIG. 1 shows a hailstorm impacting a vehicle.



FIG. 1A shows hailstones.



FIGS. 2-7 show different views of a protective system.



FIG. 8 shows a plan view of a protective system over a parking lot.



FIGS. 8A-8D show sections of screens and support column locations.



FIGS. 9-12 show components of a protective system, including a canopy or screen system and a support system.



FIGS. 13-14 show the manner in which the screen system may attach to columns or poles of the support system.



FIG. 15 is a plan view of a support system.



FIG. 15A is a plan view of a support system for a protective subsystem and FIG. 15A′ is a section view of a column.



FIG. 15B is a plan view of a support system for a protective subsystem and FIG. 15B′ is a section view of a column.



FIG. 15C is a plan view of a protective subsystem and FIG. 15C′ is a section view of a column.



FIG. 15D is a plan view of a protective subsystem and FIG. 15D′ is a section view of a column.



FIG. 16 shows a top portion of a support column or pole.



FIG. 17 shows a protective system extending from a building or structure.



FIG. 18 shows a protective system installed at a residential driveway.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The protective, canopy or screen system 10 of the current invention is now described with reference to the figures, where similar components are identified with the same or similar reference numerals in the various figures. Protective, canopy or screen system 10 generally protects inventory, such as vehicle(s) 20, that are stored outside and that are exposed to different types of weather that may cause damage, such as hailstorms. However, it should be noted that the scope of the current invention is not limited to the protection of vehicles. Instead, the scope extends to the protection of any item or inventory that may be located or stored outside; the scope also extends to the protection of individuals or groups of people who may be located outside. As such, this the specification may, at times, focus on the protection of vehicles, the scope of the invention extends to anything or anyone located outside.


For example, FIG. 1 shows vehicle 20 being struck by hailstones 30. In the case of a hailstorm, system 10 prevents hailstones 30 from impacting and damaging vehicle 30, or at least reduces the number of such impacts and resulting damage.


As shown in FIGS. 2-7, system 10, such as the HAIL NO™ protective, canopy or screen system, may cover or otherwise help protect one or more vehicles 20, e.g., a fleet of cars and/or trucks, that are stored outside in parking lot 22. Protective system 10 protects vehicles 20 from weather elements that may cause damage, e.g., hailstorms. As such, system 10 avoids the need to erect buildings or other expensive structures to protect inventory 20.


It should be noted that system 10 may be used to protect other types of inventory or items stored outside and susceptible to weather damage. As such, while this specification describes the protection of vehicles, the scope of the current invention is not limited to protecting just vehicles, and includes any items or inventory that are stored outside, e.g., any item that may ultimately be used outside by the end consumer.


Protective system 10 is preferably removable fixed canopy designs suitable for regions of the world that receive an average annual snowfall of less than 12 inches. For a cold weather climate such as Colorado, which receives significant snowfall during the winter months, a removable design is preferable to prevent overloading the canopy panels with snow accumulation.


In general, canopy system 10 may be positioned over vehicles 20 that are stored outside. The overall dimensions of canopy system 10 may vary depending on the number and location of vehicles to be protected. Canopy system 10 may be secured on the ground 40, which may comprise a parking lot 22, field or other type of surface. The overall dimensions of system 10 may vary significantly from several feet, to tens of feet, to hundreds of feet or to thousands of feet; or to acres of area.


For example, one or more systems 10 may be used to cover acres of parking lot 22 space, thereby protecting tens or hundreds or more vehicles. For example, as shown in FIG. 8, protective system 10 may include protective subsystems 10A, 10B, 10C, 10D, which may cumulatively cover and protect a significantly sized parking lot 22, and which may serve as a protective system 10 in their own right. Each protective system 10A-D may comprise different shapes, though it is preferred that the shape of the subsystems may be achieved with square sections. The shapes of the subsystems may be designed to accommodate the shape of parking lot 22 and the layout of parking stalls therein, and to also provide alleys 24 between sections 10A-D so that vehicles may readily pass through.


Each of protective systems 10A-D are shown in FIGS. 8A-D, respectively. As shown, each protective system may comprise one or more screen sections 110 connected together. (The manner in which sections 110 may be connected is described in more detail below.) For example, protective system 10A may comprise six sections 110 arranged in a three by two configuration. Sections 110 may be square though they may also comprise different shapes, such as rectangles and other shapes involving angled edges. However, as described in more detail later, an aspect of the current invention is the calculation of stresses throughout screen sections 110 through a finite element analysis, and the uniformity of square sections 110 may be preferred because of the square's symmetry and resulting simplification of the finite element analysis. Square screen sections or panels may also lower cost.


As shown, screen sections 110 may be connected to columns 210, which may include corner columns 212, edge columns 214 and interior or middle columns 216. Columns 210 are preferably embedded in the ground 40 as described in more detail later. Another aspect of the current invention is structural analysis performed so that columns or poles 210 may withstand significant lateral forces that are imparted by the weight of screen sections 110, as well as any wind loading in a downward direction which also imparts lateral forces on columns 210. The lateral loading analysis of the current invention is also described in more detail later on.


Protective system 10 may generally include canopy or screen system 100, and support system 200 that supports and/or positions screen 100 at the desired height and location. Support system 200 may include column, pole or support assemblies 210 that are preferably tall enough so that canopy 100 is positioned above the vehicles 20 to be protected. For example, columns, supports or poles 210 may be between 8-10 feet tall, though other heights are within the scope of the invention. The height or length of supports 210 may vary depending on the type vehicles or other inventory to be protected. For example, shorter poles 210 may be used where system 10 protects compact cars, while taller poles 210 may be used where system 10 protects trucks, SUVs and RVs. Furthermore, the height of support system 200 may vary within one canopy system 10.


Screen or canopy system 100 and support system 200 are preferably strong enough to withstand extreme weather, such as storms coming off the Rocky Mountains in Colorado, as generally shown in FIGS. 3-5. As explained below, an aspect of the current invention is the strength of the components of system 10 and how these components work together to provide an overall robust system 10 to withstand extreme weather and protect vehicles 20.


Canopy or screen system 100, and screen sections 110, are now further described with reference to FIGS. 8-12. As noted above, screen system 100 may generally comprise one or more screen or canopy sections 110 that may be joined together to cover the desired area. Each screen section 110 may comprise a screen or mesh material 112, that may be formed in a desired shape, e.g., in a square. The perimeter of the square (or other shape) of mesh material 112 may include a border material or webbing 114. Webbing 114 may generally extend around the outer perimeter sections of screen or mesh material 112, while webbing 116 may generally extend around the interior sections.


Screen 102 may comprise various types of materials, weave patterns and other properties that preferably withstand and/or protects against various weather elements. As noted above, the fabric(s) chosen preferably withstands hail, snow and wind, as well as prolonged exposure to the sun and ultraviolet rays. The material(s) comprising screen 112 preferably lasts several years, though other service durations for screen 102 are within the scope of the current invention.


In a preferred embodiment, the style of mesh or screen material 112 may be S800 knotless netting, comprising 12 Gauge Raschel Fabric, 12 Needles Per Inch Honeycomb Netting of 11 courses per inch (CPI) or stitches per inch (SPI), with an approximately ¼″×⅜″ mesh Opening. Mesh or netting 112 may be various colors, but for example, it may be dyed black fire retardant. The yarns comprising mesh or screen material 112 may be flame retardant polyester, e.g., 85% 1000 Denier Dacron Polyester and 15% 150 Denier Dacron Polyester, having a fire retardant finish such as NFPA 701. The netting specifications of mesh or screen 112 may have a break of 180 lbs (warp)/82 lbs (fill), with a single selvedge around its perimeter to avoid fraying.


As noted above, it is preferred that mesh or screen material 112 include a fire retardant. For the above-referenced embodiment of screen material 112, the following flammability test results were obtained. One fabric sample, identified as Style #2586-120, Black Lot #7387, was tested in accordance with the National Fire Prevention Association No. 701, “standard Methods of Fire Tests for Flame Propagation of Textiles and Films, 2004 Edition, (Test 1, Small Scale)”. The results are as follows:














Specimen Number
Residual Flame (seconds)
Weight Loss







 1
0.0
19.71%


 2
0.0
23.04%


 3
0.0
25.79%


 4
0.0
15.51%


 5
0.0
23.82%


 6
0.0
13.57%


 7
0.0
17.05%


 8
0.0
25.20%


 9
0.0
37.25%


10
0.0
25.81%


Average
0.0
23.07%









For the above-described embodiment, the fabric sample tested met the minimum requirements of the above standard. In general, it is preferred that the average percent weight loss not exceed 40%, the weight loss of individual specimens not exceed mean value plus three standard deviations, and the average residual flame not exceed 2.0 seconds.


In the above-described configuration, mesh or screen material 112 may have a yield of about 43.4 square feet/pound and a weight of about 0.023 pounds/square foot. However, other mesh or screen materials 112 with different properties may be used within the scope of the current invention, and the foregoing is only an example.


For example, screen material 112 may be reinforced using Kevlar or other types of fibers that have superior tensile strength. In any event, it is preferred that mesh material 112 provide significant strength against hailstorms and other weather elements while still having a relative light weight. It is also preferred that mesh material 112 exhibits significant tensile strength so that it may withstand the tensile forces it experiences when being strung up between columns 210 and when withstanding the force of hailstorms or accumulated snow.


This area coverage to weight ratio is preferred given the significant areas of parking lot 30 that mesh material 112 may be used to cover. The benefits of a relative light weight per unit area to be covered is discussed in more detail later on in connection with the setup and take down of protective system 10.


As another example of variations to the above-described mesh properties, the fineness of the mesh, or mesh opening size, may vary. Furthermore, the size of the mesh opening may also vary. For example, the mesh openings may be triangular as shown in FIGS. 8A and 8C. Alternatively, the mesh openings may be square or rectangular as shown in FIG. D.


It should be noted that the shape of the mesh openings may vary depending on the tensile load exerted upon the pertinent screen section 110 when being attached to columns 210. To this end, the mesh openings in the six screen sections 110 in FIG. 10D are shown to be relatively square due to the tensile force exerted upon them, while the mesh openings in the right-most screen section 110A are generally rectangular because less tension is imparted to that section 110A (in order to preserve the space as alley 24 between protective subsystems 10B and 10C as shown in FIG. 8. It is preferred that screen sections 110 may be manufactured uniformly to reduce manufacturing costs; as such, again with reference to FIG. 10D, a particular size screen section 110 may cover a larger area as with screen sections 110 but also cover a smaller area as with screen section 110A.


Regardless of the mesh opening size and/or shape, it is preferred that screen or mesh material 112 is sufficiently fine so that most or many or large hailstones do not readily pass through screen 102 and strike the protected inventory, such as vehicles 20. The current invention preferably accounts for an accumulation of hail averaging 2.0″ deep. With the above-mentioned ¼″×⅜″ mesh opening, hail pellets that are rice sized and smaller may shake through the net as the storm progresses and melting effects take place. Small pellets shaking through the canopy do not pose a damage threat to the vehicles, however, it does affect maximum load design considerations as fugitive pellets shaking through the net could help reduce the load experienced by the canopy.


Screen or mesh 112 also preferably exhibits sufficient strength to withstand the load exerted by certain amounts of snow that may accumulate thereon. For example, screen sections 110 may be strong enough to withstand a load of 15 psi.


With the current invention, in the event of a very extreme weather event, parts of screen sections 110 with the greatest spans may settle down onto the roofs of a few cars near the middle, similar to a sandbag. The settling process is slow and non-destructive, while also providing additional load capacity.


The mesh material 112 of the current invention is an advancement over existing systems which involve a metal mesh screen. This is because the screen sections 110 of the current invention are more flexible, are less expensive and are more easily deployed and/or stored.


As noted above, screen sections 110 preferably includes border 114 that may be attached to the perimeter of screen or mesh material 112, as shown in FIGS. 9-12. Border 114 may comprise a webbing material, and may include a plurality of attachments 118, such as loops as shown in the figures. As an alternative, attachments 118 may comprise grommets or other fastening means. As described in more detail below, attachments 118 may accommodate fasteners 254, e.g., carabiners as shown in FIG. 12, and cables 250 that serve to attach screen sections 110 to support system 200.


Borders or webbing 114 may comprise a suitably strong material such as nylon, though other materials may be used. Attachments 118 may comprise the same material and may be attached to webbing 114 by a sewing or stitching operation or other suitable method. It is preferred that webbing 114 and loops 118 withstand the tensile forces that are imparted upon them when screen sections 110 are raised up between columns 210.


As shown in FIG. 11, screen sections 110 may also include beveled corners 120 in order to accommodate the space needed to secure the corners of screen section 110 to columns 210. And as shown in FIGS. 11-12, canopy or screen system 100 may also include overlap screen sections 122 that may span the gap between adjacent screen sections 110 that may otherwise exist. Overlap screen sections preferably avoid hailstones from striking vehicles 20 that may otherwise occur if the gaps were to exist. However, overlap sections 110 may be unnecessary where vehicles are not parked underneath or very close to such gaps. These aspects of screen system 100 are described more fully below in connection with support system 200 and the manner in which protective system 10 is erected or taken down.


Support system 200 is now further described with reference to FIGS. 2-15, and more particularly to FIGS. 13-15. FIG. 15 is a plan view of support system 200 for protective system 10; and more specifically, shows support subsystems 200A, 200B, 200C, 200D for the protective subsystems 10A, 10B, 10C, 10D, respectively, as also shown in FIG. 8. Support system 200, and support subsystems 200A-D, generally include some number of pole, support or column assemblies 210 that are secured in the ground 40 by footing 240. One or more cables 250 are attached to column assemblies 210, and thereby support screen system 100 at the desired location and height.


Column assemblies 210, and the manner in which they may be secured in the ground 40, are now further described with reference to FIGS. 15A′, 15B′, 15C′, 15D′. As shown, column assembly 210 may comprise pipe, column or pole 230 that may be mounted in the ground 40 and secured thereto by footing 240. The footing depth 242 and footing width 244 may vary as described later. It is preferred that pipe or column 230 is made of structural steel and provide sufficient strength to support protective system 100. Columns 230 may have a circular or square cross-section or have some other cross-sectional shape.


For example, columns 230 may comprise pipe steel that is ASTM A53 grade B with a yield strength of 35 KSI up to 12″ diameter as per AISC. As an alternative, round HSS per ASTM A500 with a yield of 42 KSI may also be used. For poles having a diameter of up to 20″, round HSS steel of ASTM A500 grade B with a yield strength of 46 KSI may be used. As another alternative, where columns 230 are rectangular, it is preferred that HSS steel at ASTM A500 grade B with a yield strength of 50 KSI, square tubing up to 16″. Because columns 230 are exposed to the environment, it is preferred that poles 230 comprise galvanized steel, or are treated with a rust-inhibiting primer or some other anti-corrosive coating.


It is preferred that the soil comprising the ground 40 around footing 240 is appropriate for securely positioning column assemblies 210, and an engineering study of the soil on which protective system 10 is to be erected may be preferred. To this end, adverse soil condition, standing water and ground water should be avoided, and the soil surrounding footing 240 should be of uniform consistency. Pole, support or column 230 may be inserted into the ground 40 at the appropriate depth and footing 240 may be poured.



FIGS. 9-11 show the part of column assembly 210 that is above ground 40. As shown, base 220 may extend around column or pole 230 and may be filled with concrete or other filler 222, thereby serving as a bumper or protection for pole assembly 210 if it were stricken by a moving vehicle, e.g., a vehicle backing into it. A concrete form may be used to construct base 220. The concrete may be reinforced with rebar. After the concrete or filler has set, base 220 may also include base side shroud 224 that extends around or covers the side of concrete or filler 222, as well as top shroud or cover 226 that may cover the top of base 220. Top shroud 226 preferably prevents rain and other weather elements from entering base 220.


The upper region of column or pole assembly 210 is now described with reference to FIGS. 13-14 and 16. As shown, one or more lug plates, brackets or flanges 232 may be attached at or near the top of pole 230. It is preferred that lug plates 232 are welded to pole or column 230, though other suitable attachment means may be used. Lug plates or flanges 232 may include hole 234 to accommodate the hardware associated with turnbuckle 256 or shackle 258. The top of pole or column 230 may be covered by cap 236, which preferably prevents rain and other weather elements from entering pole 230.


The components between pole assemblies 210 and screen sections 110 are now further described with reference to FIGS. 12-14. Cable 250 may include eyelets 252 at its ends which may engage shackles 256 or turnbuckles 258, which in turn allow cables 250 to be attached to pole assemblies 210. In general, only one end of cable 250 need be attached to turnbuckle 258 in order to allow the cable tension to be adjusted by tightening turnbuckle 258, and thereby raising screen section 110. However, both ends may include turnbuckles 258 to allow adjustment at both ends. As shown in FIGS. 13-14, a combination of shackles 256 and turnbuckles 258 may be used to connect various cables 250 to pole 230.


As described previously, cable 250 may be positioned through a number of quick links or fasteners 254 along a side of screen section 110 as shown in FIG. 12 (with fasteners 254 being connected to loops 118). Cable 250 may comprise stainless steel. Cable end eyelets 252 may also be attached to shackle 256 and/or turnbuckle 258. These hardware items may comprise stainless steel. With the foregoing attachments in place, shackle 256 and/or turnbuckle 258 may be attached to two pole assemblies 210, or more specifically, they may be attached to holes 234 in lug plates 232 that are welded to poles 230. When the ends of cable 250 are connected to pole assemblies 210, turnbuckle(s) 258 may be tightened, thereby raising screen section 110.


An advantage of the current invention is that preferably avoids the need for structural elements, like beams or other rigid elements, as are used in other existing systems.


As shown in FIGS. 6, 7, 12 and 15, cable 250 may pass through a series of fasteners 254 that are connected to adjacent screen sections 110. In this manner, tightening cable 250 via turnbuckle(s) 258 may serve to raise two screen sections 110. In this situation, overlap screen 122 may be attached to adjacent screen sections 110 to cover any gap.


As shown in the figures, any number of cables 250 may be connected to pole assembly 230 to support one or more screen sections 110. In addition to cables 250 that extend along a side of a screen section, additional cables 250 may extend diagonally across the mesh material 112 of a given screen section 110 to provide further support.


The positioning of pole or column assemblies 210 and their associated properties are now further described with reference to FIGS. 15, 15A-D and 15A′-D′. As shown in FIG. 15, pole or column assemblies 210 may be positioned as corner poles 212, edge poles 214 or middle poles 216. As their names imply, corner poles 212 are positioned at the corners of screen subsystems 10A-10D; edge poles 214 are positioned along their edges between the corners; and middle poles 216 are positioned within their interior.


An advantage of system 10 of the current invention is that it preferably involves fewer column assemblies 210 than other existing systems. This is an advantage because it decreases the cost of system 10, makes its installation easier and poses less of an imposition to the parking lot or other location where system 10 is installed.


An aspect of the current invention is the design of pole assemblies 210 at these different locations, taking into account the different forces they may encounter. To this end, the locations and characteristics of the pole assemblies 210 are preferably designed to withstand the lateral forces exerted on pole assemblies 210 in the XY plane due to the weight of screen sections 110, as well as the downward wind force that may be exerted on screen sections 110. In connection with designing and installing the current invention at various locations, a finite element analysis or other analysis may be performed. This analysis may take into account the local weather conditions that are associated with a particular location for system 10, e.g., winds loads, volume of hail that falls during hailstorms, etc. This analysis may also take into account local permitting or building code requirements of the city or other location at which the system 10 is being installed. As such, the characteristics of system 10 may be designed to optimize the protection against local weather conditions and to address local building requirements.


In light of a finite element or other analysis, the configuration of pole assemblies 210, e.g., pole diameter, footing depth, etc., may vary depending on their location, distance from adjacent pole assemblies 210, size of the screen section 110 and other factors. As a result of this analysis, preferred embodiments of pole assemblies 210 according to the shape and size of the protective system 10 (or subsystem 10A-10D) they support, as well as their location therein, are now described. It should be noted that any dimensions or properties noted below are for example purposes only, and the scope of the invention is not limited thereto. Instead, the current invention includes any and all dimensions and properties of pole assemblies 210 that exhibit sufficient properties to suspend screen or canopy system 100, or screen sections 110, in place.


The configurations of pole assemblies 210 supporting protective subsystem 10A are now described with reference to FIGS. 15A and 15A′. FIG. 15A shows the locations of corners pole assemblies 212, edge pole assembles 214 and middle (or interior) pole assemblies 216. As shown in FIG. 15A′, poles 230 may extend 10′ above the ground 40. Poles 230 for corner and edge pole assembly locations 212, 214 may have a 10″ diameter and wall thickness of 0.365″ while poles 230 for middle pole assembly 216 may have an 8″ diameter and wall thickness of 0.322″. Other pole dimensions may be used, e.g., 12″ diameter; the scope of the current invention extends to all pole designs for use in particular systems 10. For footing 240, the footing depth may vary to address the different forces exerted on pole assemblies 210 at different locations. For example, footing depth 242 may be 7′9″ for corner poles 212, 9′1″ for edge poles 214 and 5′1″ for middle poles 216. In general the bottom of poles 230 extend below the ground 40 by a length that brings them to about 6″ from the bottom of footing depth 242. Generally, the footing diameter 244 may be about 3′. However, other footing characteristics may be used within the scope of the current invention.


The configurations of corner, edge and middle pole assemblies 212, 214, 216 supporting protective subsystem 10B are similarly described in FIGS. 15B and 15B′.


The configurations of corner, edge and middle pole assemblies 212, 214, 216 supporting protective subsystem 10C are similarly described with reference to FIGS. 15C and 15C′.


The configurations of corner, edge and middle pole assemblies 212, 214, 216 supporting protective subsystem 10D are similarly described with reference to FIGS. 15D and 15D′.


One or more pole assemblies 210 may extend further up and include a lighting assembly such as those typically seen in parking lots, security cameras or other items. In these embodiments, it is preferred that pole assembly 210 include the necessary electrical, fiber optic or other utilities to support these functions.


While the above-referenced poles 230 are described as fixed height piping or other tubing, in other embodiments, poles 230 may be adjustable in height. In these other embodiments, poles 230 may reflect a telescoping design.


While the above-referenced poles 230 are described as being sunk in footing 240, other types of pole assemblies 210 may be used with the current invention. For example, footing 240 or some other type of subterranean anchoring component may be installed in ground 40, so that its top is flush with, or extends above, the ground 40. In this embodiment, the anchoring component may include a bracket or other type of device to which the bottom of pole 230 may be attached. The anchoring component may extend above the surface of ground 40. Alternatively, the top of footing 240 may be flush with ground 40, but the anchoring component may be recessed below the top surface of footing 240, so that if poles 230 are removed, the remaining parts of support system 200, i.e., footing 240 and associated anchoring component, are flush with ground 40. In this manner, when poles 230 are removed, the remainder of support system 200 is still flush with ground 40, which would allow, e.g., parking lot 22 to have no obstacles to drive around.


Various types of attachments may be used in this embodiment, e.g., male/female brackets, flange with hole and bolt, cup mounted on top of footing 240 which is dimensioned to receive the outer diameter or other outer configuration of the bottom of pole 230 or post extending from the top of footing 240 which is dimensioned to engage the inner diameter or other inner configuration of the bottom of pole 230. Other attachment mechanisms may be used within the scope of the invention.


In other embodiments of the current invention, pole assemblies 210 may simply rest on the ground 40 where the weight of canopy or screen 100, and the tension or lateral stability between poles 210 that screen 100 creates, may serve to hold pole assemblies 210 in place. But for additional stability, in this embodiment, pole assemblies may be secured to the ground 40 by stakes, cables or other means. These embodiments may be particularly suitable for smaller-scale systems 10, such as those installed over a residence driveway as discussed later.


As described below, the canopy or screen system 100 of protective system 10 may be taken down when desired, e.g., for the winter months when the chances of hailstorms and other types of weather decrease, and the chances of significant snow drifts accumulating on system 10 increase. To this end, screen sections 110 may be manually retracted. Because snow and snow drifts on various types of inventory, such as vehicles, generally do not damage them; and because snow drifts accumulating on screen system 100 may result in significant weight and create forces beyond its design limits, it is preferred that screen system 100 may be readily taken down during certain times of the year, or when otherwise desired. Indeed, designing screen system 100 to accommodate potentially thousands of pounds of accumulated snow could or would increase material cost unnecessarily.


Whether screen system 100 is taken down periodically may generally depend on where protective system 10 is located. In the Denver, Colo. area, for example, winters may involve significant snowstorms from the Rocky Mountains, so it may be preferred to take down screen system 100 for the winter. In other “hail alley” locations, such as Texas or southern Texas, where significant snow drifts may not necessarily accumulate, it may be desired that screen system 100 remain in place year round. And regardless of location and prevailing weather patterns, it may be desirable to take down screen system 100, e.g., where protective canopy or screen system 10 is intended to be temporary.


The protective system 10 may be installed in the springtime (to cover the vehicles during hail season), and removed in the fall (before the snowy season begins). In a preferred embodiment, system 10 may accommodate a snow load of 30 psf of snow, so most out-of-season snowstorms are not a concern.


In preparation for winter, the canopy sections 110 may be removed and rolled up in sausage like bundles that are about 24 inches in diameter. Each bundle may include one 60 foot wide panel section.


The manual retraction process of screen sections 110 may be completed with a crew of several workers, a scissor lift and a pair of ladders. Roughly two acres of canopy may be retracted in a standard work day with the foregoing resources. For a proposed design of approximately 4.00 acres (177,900 sq. ft.) in area, retraction may be completed in two-three work days if two work crews are dispatched.


A benefit of protective system 10 is that the extension/retraction process may be completed with minimal need to move the vehicles 20 underneath, thereby minimizing site downtime and man hours lost. The only items that must be stored are the screen sections or netting panels 110 during the winter months.


Protective system 10 is preferably strong enough to resist almost all hailstorms. If an unseasonably late or early snow occurs, the snow management options depend on the depth of snow, where light snows (less than 4″) may be left to melt away; and heavier snows may be removed by unhooking one side of the fabric to allow the snow to fall out. If snows deeper than about 8″ are forecasted, it is preferred that screen sections 110 be taken down.


The design of the current invention facilitates an efficient taking down of screen system 100. To that end, the use of quick links or carabiners or other type of readily removable fastener 254 readily allow removal of screen sections 110 from cables 250. Turnbuckles 258 may also be loosened so that there is slack in cables 250 between column assemblies 210 to also facilitate removal of screen sections 110 from cables 250. In some embodiments, pole assembles 210 may remain installed in the ground. But because the design of the current invention permits fewer pole assemblies 210 to be used than other systems, the fact that pole assemblies 210 may remain installed preferably does not impede use of the area that had been covered.


The current invention also addresses situations where it is desirable to remove column assemblies 210 (and/or other components of support system 200). This may occur, for example, where protective or canopy system 10 is installed on a parking lot 22, and it is desired to remove system 10 so that the entire parking lot 22 may be driven on. In this situation, the above-described embodiments where poles 230 may be removed from subterranean footing 240 may be preferred. But as noted above, even where pole assemblies 210 remain installed when screen system 100 is taken down, it is preferred that the remaining pole assemblies 210 do not significantly impede use of the area that had been covered.


With the configuration described above, it is preferred that canopy system 10 is strong enough to resist and/or protect against various types of weather elements that would otherwise damage the vehicles 20 or other items being protected. For example, it is preferred that canopy system 10 resists most types of hailstorms that can damage a fleet of exposed vehicles 20. As an example, canopy system 10 preferably withstands hail loads of about 2″ hail depth. However, other levels of protection against hail are within the scope of the invention.


In connection with designing a particular canopy system 10 for a particular location, screen or mesh material 112 may be tested so that screen system 100 provides sufficient protection for the particular location. For example, mesh material 112 may be tested by dropping weights representative of hailstones from distances to simulate hailstorms.


Canopy system 10 also preferably withstands hailstorms or snow storms and accumulations of ice and/or snow. For example, in certain embodiments, system 10 may withstand snow loads of up to about 30″ of powder snow. However, other levels of protection against snow are within the scope of the invention. Where ice and/or snow accumulate on system 10, and screen sections 110 sag due to the weight, it is preferred that the mesh material 112 is sufficiently strong so that any sag occurs gradually. In this manner, if the amount of sag is large enough that mesh material 112 contacts the vehicles or other items being protected, any contact would be gradual and not sudden, i.e., any contact would not be similar to an impact that may cause damage to the items being protected.


The ability of canopy system 10 to withstand hail and snow also preferably allows it to withstand and/or protect against variable wind loads. For example, system 10 may withstand winds loads of up to about 100 mph. However, other levels of protection against wind speeds are within the scope of the invention. As noted above, the amount of wind loading that may occur at a particular location due to prevailing local weather conditions, and/or the factor of safety that may be required by local building codes, may be taken into account when designing and installing system 10 at a particular location.


The installation and disassembling of protective system 10 is now further described. The actual installation of system 10 may be preceded by a design and/or approval process. System 10 may be installed as follows.


The column assemblies 210 may be installed at the desired locations. Cables 250 may be strung up between column assemblies 210, e.g., in the XY directions, and diagonally. At this point, cables 250 may be initially strung up with some amount of sag, and cables 250 may be tightened later on as described above. A forklift or scissor lift may be used to assist.


Screen section 110 may be laid out on the ground with fasteners or quick links 254 attached to successive loops 118. Screen section 110 may be lifted into place and quick links 254 may engage a cable 250 in an initial X/Y direction. Screen section 110 may be lifted over any diagonally extending cables 250 and stretched to the remaining X/Y direction cables 250. All sides of screen section 110 may pulled tight and so that quick links or other fastener 254 may engage the remaining cables 250. The foregoing may be repeated for each screen section 110 of system 10 to be installed. Flaps or gap-filler screen sections 122 may be installed to cover any gaps between main screen sections 110. Flaps 122 may be connected to main screen sections by suitable means, e.g., zip-ties, additional quick links or other fasteners. Where desired, side panels that extend downward from main horizontal screen sections 110 may be installed to protect from hail coming in from the side.


Canopy system 10 may be taken down as follows. In general, the reverse of the foregoing steps may be performed. In some of the foregoing embodiments, only column assemblies 210 may remain.


The manner in which screen sections 110 may be stored is now further described. Screen section 110 may be disengaged from three of its four sides, and then it may be folded up, or retracted in an accordion manner up to and around the remaining perimeter cable 250. A cover may then be installed around the bunched-up netting while being stored.


Alternatively, an automated retraction device may be used, where one of the perimeter sides of a screen section is attached to the spindle of a retraction machine. The other three sides are disengaged from their respective cables, and the retraction machine may draw in the netting around its spindle.


During the winter months, when the likelihood of hailstorms decreases, and the likelihood of significant snow accumulations increases, protective system 10 may be taken down, or the screen sections 110 may be retracted. This is preferred because when hail damage is not a threat, there is generally little or no need to have a covering over vehicles 20 on which significant amounts of snow may accumulate. Indeed, snow accumulating on vehicles 20 themselves poses little or no threat of damage. And if protective system 20 were left intact throughout the winter months, it would likely be that screen system 100 and mesh or screen material 112 would need to comprise stronger materials to avoid breaking. However, because the cost of mesh or screen material 112 generally increases with its strength, a year-round protective system 10 would generally be more expensive. And this extra expense would generally be unnecessary. In view of the foregoing, it is preferred that protective system 10, or the screen sections 110, may be quickly and efficiently taken down for the winter months.


Other embodiments are now described with reference to FIGS. 17-18. FIG. 17 shows an embodiment where system 10 may extend from a building or other structure 300. In this embodiment, screen section 110 may be attached or otherwise engaged to structure 300, and also attached to cables 250. FIG. 18 shows an embodiment where system 10 may be installed over a driveway 400 or other location at a private residence or other smaller-scale installation. In this embodiment, pole assemblies 210 may not necessarily involve concrete footing because the overall dimensions of system 10 may be much smaller and thus not require the stability provided by footing. As noted above, in this embodiment, guidelines 402 and/or stakes 404 may help secure system 10 to the ground.


The current invention has been described above with a focus on a protective canopy to be installed to protect a fleet of vehicles. However, it bears reiteration that protective system 10 may be used to protect any type of items or inventory or individuals or groups of people against hailstorms and/or other severe weather elements.


While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims
  • 1. A protective canopy system, comprising: a screen system; anda support system.
  • 2. The protective canopy system of claim 1, wherein the screen system includes a mesh material, a border extending around the periphery of the mesh material and loops; andwherein the support system includes column assemblies that are mounted to the ground, cables that extend between the column assemblies, and fasteners that connect the cables and the loops.
  • 3. The protective canopy system of claim 2, wherein the column assemblies include a pole that extends into the ground and footing that secures the pole in the ground.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional Application No. 63/121,874, filed Dec. 5, 2020, the contents of which are incorporated herein by reference.

Provisional Applications (1)
Number Date Country
63121874 Dec 2020 US