The present disclosure relates to a protective system for protecting a door drive unit of a vehicle. The disclosure further relates to a vehicle comprising a protective system for protecting a door drive unit.
Opening of vehicle doors after a vehicle impact event may be crucial for occupants of the vehicle. In case of certain crash load cases, such as for example in certain full frontal vehicle impact events, the functionality and operability of the doors must be guaranteed so that the occupants can leave the impacted vehicle. For conventional vehicles where the vehicle doors are attached to the vehicle body structure with hinges, the vehicle is designed for low deformations behind the A-pillar for these crash load cases to enable the functionality and operability of the doors via the hinges. In some modern vehicle door solutions, traditional vehicle door constructions with hinges are not used anymore. Instead, the vehicle doors are arranged as sliding doors that are operated via arm structures driven by door drive units, such as for example electric motors. In a vehicle impact event, the functionality of the door drive units must be secured in order to enable opening of the vehicle doors.
There is thus a need for an improved vehicle door solution, where vehicle doors driven by door drive units can be opened after a vehicle impact event.
An object of the present disclosure is to provide a protective system for protecting a door drive unit of a vehicle and a vehicle comprising a protective system where the previously mentioned problems are avoided. This object is at least partly achieved by the features of the independent claims. The dependent claims contain further developments of the protective system for protecting a door drive unit of a vehicle.
The disclosure concerns a protective system for protecting a door drive unit of a vehicle, where the door drive unit is attached to a vehicle body structure and connected to a vehicle door. The door drive unit is configured for displacing the vehicle door relative to the vehicle body structure between a closed door position and open door positions. The protective system comprises a protective cover structure attached to the vehicle body structure, and the protective cover structure is arranged as a protective barrier between the door drive unit and an exterior vehicle structure. The protective cover structure is configured for preventing objects from impacting the door drive unit in a vehicle impact event.
Advantages with these features are that the protective system with the protective cover structure is preventing objects from impacting the door drive unit in a vehicle impact event, and in this way the functionality of the door drive unit is secured to enable opening of the vehicle doors after the vehicle impact event. As an example, the vehicle door may be arranged with a manual handle inside the vehicle, and by operating the manual handle the door drive unit is actuated in emergency cases for opening the doors. The door drive unit may comprise an electric motor that is used for opening and closing the vehicle door in normal operating conditions of the vehicle as well as in emergency cases. The protective system is a safety feature of the vehicle that is protecting the door drive unit from being deformed in a vehicle impact event. The protective cover structure is designed with a rigid construction that is blocking objects from impacting the door drive unit, and the objects may for example be deflected away from the door drive unit. It may also be possible to open the doors manually after a vehicle impact event if loss of electricity is occurring. The functionality of the door drive unit is efficiently maintained through the arrangement of the protective system.
In one embodiment, the protective system is arranged as an energy absorbing barrier structure configured for absorbing energy from moving objects through deformation of the protective cover structure when impacted by the moving objects in a vehicle impact event. In this way, the protective system is deformed instead of the door drive unit for a maintained functionality of the door drive unit.
In one embodiment, the exterior vehicle structure is a wheel housing separating a vehicle wheel from an interior vehicle structure. The protective cover structure is configured for preventing the vehicle wheel from impacting the door drive unit in a vehicle impact event.
In one embodiment, the protective cover structure and the door drive unit are attached to the vehicle body structure in a lower area of an A-pillar or in a lower area of a C-pillar. It should be understood that the protective cover structure in other embodiments may be arranged at any position of the vehicle, where a door drive unit is located.
In one embodiment, the door drive unit comprises a drive shaft. The drive shaft is connected to an arm structure of the vehicle door, and the arm structure is connecting the vehicle door to the vehicle body structure via the door drive unit. The arm structure is configured for displacing the vehicle door between the closed door position and open door positions upon actuation of the door drive unit. The protective cover structure is extending between the drive shaft and the exterior vehicle structure and is configured for preventing objects from impacting the drive shaft in a vehicle impact event. The drive shaft is an important part of the door drive unit that is enabling the opening and closing operations of the vehicle door. The protective cover structure is through the extension between the drive shaft and the exterior vehicle structure efficiently preventing objects from impacting the drive shaft in a vehicle impact event, which is enabling the functionality of the door drive unit after the vehicle impact event.
In one embodiment, the vehicle door is arranged as a sliding door. With sliding vehicle door is meant any type of vehicle door that is connected to the vehicle body structure via a movable arm structure, where the arm structure is pivoting relative to the vehicle door via pivoting joints allowing a displacement of the vehicle door in a longitudinal direction relative to the vehicle body structure, or allowing a combined displacement of the vehicle door in a longitudinal direction and a lateral direction relative to the vehicle body structure. As an example, the vehicle door may have a swiping movement when being displaced between open and closed door positions.
In one embodiment, the protective cover structure is made of an extruded aluminium structure. The use of an extruded aluminium structure is enabling a protective cover structure that is arranged as a rigid constructional element made of a material with high strength, which also is simple to manufacture. The protective cover structure may be attached to the vehicle body with a suitable attachment method, such as spot welding, laser welding, arc welding, or alternatively with suitable fastening means, such as bolts or rivets, for a rigid connection. In other embodiments, the protective structure may be made of steel, plastic materials, or composite materials.
In one embodiment, the door drive unit comprises an electric motor. The use of an electric motor is providing a simple and efficient operation of the door drive unit, where the drive shaft is rotated by the electric motor upon operation of the door drive unit. The door drive unit may further comprise a gear unit that suitably is arranged as a part of, or an extension of, the drive shaft.
In one embodiment, the protective system further comprises a protective plate structure attached to the protective cover structure. The protective plate structure is arranged between the protective cover structure and the exterior vehicle structure. The protective plate structure is increasing the strength of the protective system, and the protective plate structure is together with the protective cover structure arranged as a protective barrier between the door drive unit and an exterior vehicle structure. The protective plate structure and the protective cover structure are through the structural construction configured for preventing objects from impacting the door drive unit in a vehicle impact event.
In one embodiment, the protective plate structure is arranged as a fire protection barrier between the door drive unit and the exterior vehicle structure. This is further increasing the safety of the protective system.
In one embodiment, the protective cover structure is extending in a longitudinal direction, a lateral direction and a vertical direction of the vehicle. The protective cover structure is attached to the vehicle body structure at a lateral inner side, and the protective cover structure is extending in the lateral direction from the lateral inner side to a lateral outer side.
In one embodiment, the protective cover structure comprises an upper structural section extending in the lateral direction between the lateral inner side and the lateral outer side. The protective cover structure comprises a lower structural section extending in the lateral direction between the lateral inner side and the lateral outer side.
In one embodiment, the upper structural section is extending in the longitudinal direction between a longitudinal inner side and a longitudinal outer side. The lower structural section is extending in the longitudinal direction between a longitudinal inner side and a longitudinal outer side.
In one embodiment, the protective cover structure comprises an opening arranged between the upper structural section and the lower structural section. The opening is configured for receiving a structural part of the door drive unit extending in the longitudinal direction. By arranging the structural part of the door drive unit within the opening, the packaging space of the vehicle door system and the door drive unit can be improved in a simple and efficient way.
In one embodiment, the door drive unit is positioned at least partly within a space of the protective cover structure. The space is formed between the upper structural section and the lower structural section, and the opening arranged between the upper structural section and the lower structural section is providing access to the space. The structural part of the door drive unit may partly extend into the space via the opening for a compact layout of the door drive unit and the protective system.
The disclosure further concerns a vehicle comprising a protective system as described above.
The disclosure will be described in detail in the following, with reference to the attached drawings, in which
Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the described aspects are not restricted to the specifically shown embodiments, but are applicable on other variations of the disclosure.
In the embodiment illustrated in
As shown in for example
With the described arrangement, each arm structure 3a is allowed to rotate relative to the vehicle body structure B via the first pivoting joint J1 and to rotate relative to the vehicle door 3 via the second pivoting joint J2 for an efficient displacement of the vehicle door 3 relative to the vehicle body structure B during door opening and closing operations. The arm structures 3a may have any suitable shape or configuration, and in the illustrated embodiment, the arm structures 3a are rotating in a horizontal plane, or essentially in a horizontal plane, when opening and closing the vehicle door 3. In the illustrated embodiment, each arm structure 3a is thus arranged as a lower arm for holding and displacing the vehicle door 3 relative to the vehicle body structure B, and each arm structure 3a is therefore suitably connected to a lower part of the vehicle body structure B. The vehicle door 3 may further have an additional lower arm structure and/or an upper arm structure or similar arrangement for enabling the movable connection between the vehicle door 3 and the vehicle body structure B.
The vehicle V further comprises a protective system S for protecting a door drive unit 2 of the vehicle V. As shown in
The door drive unit 2 is attached to the vehicle body structure B in connection to the first pivot joint J1, and the door drive unit 2 is further connected to the vehicle door 3 via the arm structure 3a and the second pivot joint J2, as shown in for example
The door drive unit 2 further comprises a drive shaft 2a that is connected to the inner end EI of the arm structure 3a, as understood from for example
The protective system S comprises a protective cover structure 1a attached to the vehicle body structure B. The protective cover structure 1a is arranged as a protective barrier between the door drive unit 2 and an exterior vehicle structure 4, as understood from for example
As shown in
In the illustrated embodiment, the protective cover structure 1a is extending between the drive shaft 2a and the exterior vehicle structure 4 and the protective cover structure 1a is in this way configured for preventing objects O from impacting the drive shaft 2a in a vehicle impact event. The object O may be any type of object that could impact the door drive unit 2 in a vehicle impact event, such as an external object or an object of the vehicle V that upon deformation of the vehicle V is forced towards the door drive unit 2. As an example, the object O may be a vehicle wheel 5 of the vehicle V that is pushed towards the door drive unit in a vehicle impact event. In a frontal vehicle impact event, the front wheel 5F of the vehicle V may be pushed towards the door drive unit 2 connected to the front vehicle door 3F. In a rear-end vehicle impact event, the rear wheel 5R of the vehicle V may be pushed towards the door drive unit 2 connected to the rear vehicle door 3R.
In the embodiment illustrated in
The protective cover structure 1a is shown more in detail in
As illustrated in
In the illustrated embodiment, the protective system S further comprises a protective plate structure 1b attached to the protective cover structure 1a. The protective plate structure 1b is arranged between the protective cover structure 1a and the exterior vehicle structure 4, as shown in
The protective plate structure 1b may be arranged as a rigid constructional element made of a material with high strength, such as steel or aluminium. In one embodiment, the protective plate structure 1b is made of an extruded aluminium structure. In alternative embodiments, the protective plate structure 1b may be made of plastic materials or composite materials.
It should be understood that the protective system may be arranged without the protective plate structure 1b, depending on the design and construction of the vehicle V.
It will be appreciated that the above description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. While specific examples have been described in the specification and illustrated in the drawings, it will be understood by those of ordinary skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. Furthermore, modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular examples illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out the teachings of the present disclosure, but that the scope of the present disclosure will include any embodiments falling within the foregoing description and the appended claims. Reference signs mentioned in the claims should not be seen as limiting the extent of the matter protected by the claims, and their sole function is to make claims easier to understand.
Number | Date | Country | Kind |
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22174875.9 | May 2022 | EP | regional |
This application is a continuation of International Patent Application No. PCT/CN2023/095155, filed May 18, 2023, and claims the benefit of European Patent Application No. 22174875.9, filed May 23, 2022, the disclosures of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/CN2023/095155 | May 2023 | WO |
Child | 18954249 | US |