Protective trim strip for decks

Information

  • Patent Grant
  • 6688059
  • Patent Number
    6,688,059
  • Date Filed
    Friday, December 6, 2002
    22 years ago
  • Date Issued
    Tuesday, February 10, 2004
    21 years ago
  • Inventors
  • Original Assignees
    • (Roanoke, VA, US)
  • Examiners
    • Friedman; Carl D.
    • Glessner; Brian E.
Abstract
A protective trim strip having an “M”-shaped lateral cross-section is provided with a lengthwise channel along one edge and a lengthwise flange edge extending outwardly from the strip. A plurality of the trim strips are attached, using nails or screws, in a side-by-side and overlapping fashion onto the joists of a deck to direct water run-off away from the building to which the deck is attached, thereby protecting the deck joists and area under the deck from standing water. The flange edge of each strip is placed into the channel of the neighboring strip to improve the overlap. A foam adhesive can be used to adhere the flange edges of each strip into the corresponding channel of the neighboring strip.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to protective trim strips for decks, and particularly to trim strips that can be applied side-by-side in overlapping fashion to the joists to direct water run-off away from the building to which the deck is attached, as well as to provide an aesthetically pleasing appearance when viewed from underneath the deck.




2. Description of the Related Art




The present invention is directed to protective trim strips applied to home deck structures. In particular, the invention is a contoured strip, a plurality of which can be attached to the joists of existing or new decks to direct water run-off away from the building to which the deck is attached and to provide an aesthetically pleasing appearance.




Deck structures are typically built to extend outwardly from houses and other buildings to provide additional surface area above the ground or grade level. They provide support for various kinds of home activities, such as barbecue events, lounging, sun-tanning, and get togethers with family and neighbors.




During periods of precipitation, e.g., rain or snow, large amounts of water can run over the deck surface and between the deck planks. It is important to ensure that the water run-off is directed away from the house or other building to avoid problems that can otherwise occur, such as flooding in the lower levels of the building. Another problem that can occur is rotting or deterioration of the joists from slow drainage of surface water. Decks are generally constructed with a plurality of deck planks that are fastened (e.g., with nails) to a series of parallel joists, thereby providing the upper support surface of the deck. The joists typically extend outward from the building and themselves rest on two or more beams that extend perpendicularly to the direction of the joists. Finally, the beams rest on vertically arranged weight-supporting posts.




The present invention solves the problem of water run-off from the decks by providing a contoured protective trim strip in which a plurality of the strips are attached to the joists of the deck to direct water run-off away from the building. Also, the strips provide an aesthetically pleasing appearance to the deck when viewed from the space below the deck. The related art shows various efforts which have been made to address these problems, as well as related problems.




U.S. Pat. No. 4,065,883, issued to Thibodeau on Jan. 3, 1978, teaches spaced water conducting members mounted on beams (joists) to direct water run-off away from a building. U.S. Pat. No. 4,697,399, issued to Ryan on Oct. 6, 1987, teaches a universal deck made using a plurality of parallel overlapping corrugated members that direct water run-off away from the building. U.S. Pat. No. 4,860,502, issued to Mickelsen on Aug. 29, 1989, teaches a deck gutter system in which a series of gutters are mounted onto an existing deck to ensure water run-off in a direction away from the building.




U.S. Pat. No. 5,195,281, issued to Kosko on Mar. 23, 1993, teaches a deck trough that is mounted onto existing deck joists to create a water-proof roof for the space below the deck. U.S. Pat. No. 5,765,328, issued to Moore on Jun. 16, 1998, teaches a deck drainage system using a plurality of side-by-side flexible channels mounted onto the deck joists. U.S. Pat. No. 6,164,019, issued to Salley on Dec. 26, 2000, teaches dry deck rain trays that are mounted onto the deck joists.




U.S. Pat. No. 6,212,837, issued to Davis et al. on Apr. 10, 2001, teaches a rain water diverter system for deck structures. U.S. Pat. No. 6,279,271, issued to Burkart, Jr. on Aug. 28, 2001, teaches an under-deck water shedding system using a grid structure of panels. U.S. Pat. No. 6,308,479, issued to Prohofsky on Oct. 30, 2001, teaches a rain water diverter system for deck structures.




U.S. Pat. No. 6,336,300, issued to Babucke on Jan. 8, 2002, teaches a device to divert water from a deck. U.S. Pat. No. 6,343,450, issued to Vance, Jr. on Feb. 5, 2002, teaches a snap-together drainage system for decks and canopies.




Although various shapes and structures of trim strips that are applied to decks, including joists, for the purpose of water drainage, etc. are taught in the references, none teach trim strips having the structure of the present invention. The inventive trim strips taught herein have edge features that result in the desirable edge-into-channel overlapping structure that ensures that water flow is directed away from the building. Also, the trim strips are provided with an additional slope feature that ensures rapid water flow away from the building.




None of the above inventions and patents, taken either singularly or in combination, is seen to describe the instant invention as claimed. Thus protective trim strips for decks solving the aforementioned problems are desired.




SUMMARY OF THE INVENTION




The invention is directed to a contoured protective trim strip for decks, in which a plurality of the inventive strips are placed in overlapping and side-by-side fashion onto the joists of the deck. The strips are structured to direct any water flowing from the deck, e.g., run-off due to precipitation, etc., to be directed away from the building to which the deck is attached.




The protective trim strips of the present invention are elongated strips of vinyl having a length coextensive with the length of the deck joists and having either an “M” shape or a “W” shape in transverse section, depending on whether the strips will be mounted above or below the joists, in order to define either one or two V-shaped troughs which have a gradual taper extending away from the deck ledger board. One elongated strip edge has a first flange extending parallel to the top or bottom edge of the joist, while the opposite elongated strip edge has a second flange slightly wider than the first flange extending parallel to the joist edge with a third flange normal to the second, so that the edges of adjacent strips can be overlapped or nested. The overall width of the strip is preferably dimensioned to extend between the conventional sixteen inch on center joist spacing commonly used in deck construction. The vinyl may be textured to resemble house siding.




The strips can be applied as an after-market retrofit in a side-by-side fashion to cover the bottom of the joists of existing decks. In this way, the strips provide a gutter system directing any collected water away from the building to which the deck is attached. The resulting system of overlapping strips also provides a roof having an aesthetically appearance for the space under the deck.




Alternatively, the strips can be applied to the tops of the joists during construction of a new deck before the deck planks have been attached to the joists. This arrangement directs water run-off away from the building and protects the joists from water damage as well.




Accordingly, it is a principal object of the invention to provide a contoured protective trim strip that can be applied to deck joists to provide an aesthetically pleasing appearance as well as direct water run-off away from the building.




It is another object of the invention to provide a deck structure that is modified to include the above protective trim strips.




It is an object of the invention to provide improved elements and arrangements thereof for the purposes described which is inexpensive, dependable and fully effective in accomplishing its intended purposes.











These and other objects of the present invention will becomes readily apparent upon further review of the following specification and drawings.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an environmental, perspective view of a deck including the protective strips according to the present invention the deck being broken away to show over the joist construction on the left side and under the joist construction on the right side.





FIG. 2A

shows a side perspective view of a protective trim strip according to the present invention configured in an “M” shape in section for attachment to the bottom edges of the joists.





FIG. 2B

shows a side perspective view of a protective trim strip according to the present invention configured in a “W” shape in section for attachment to the top edges of the joists.





FIG. 3

shows an end view of the protective trim strip of FIG.


2


A.





FIG. 4

shows an end view of the protective trim strip of FIG.


2


B.





FIG. 5

shows a section view of a plurality of the protective trim strips of

FIG. 2A

attached to adjacent joists, the deck planks being omitted.





FIG. 6

shows a section view of a plurality of the protective trim strips of

FIG. 2B

attached to adjacent joists.





FIG. 7

is an elevational view of the protective trim strip of FIG.


2


B.











Similar reference characters denote corresponding features consistently throughout the attached drawings.




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention is directed to contoured protective trim strips used on deck structures which facilitate drainage of surface water to preserve the deck substructure from the effects of weather and channel rain water away from the building foundation, to provide a roof which protects the area beneath the deck from water drainage, and to provide a decorative trim beneath the surface of the deck.

FIG. 1

shows a perspective cutaway view of a typical deck


100


extending outward from a wall


92


of a building. In this case, the deck extends outwardly from the bottoms of the doors


90


. Portions of railings


102


are also shown.




The top surface


82


of the deck


100


(only a portion of the deck surface is shown in cutaway in

FIG. 1

) is made up of a series of deck planks that are placed side-by-side from one side of the deck to the other. The deck planks are attached to a series of parallel joists


80


, which extend away from the building. The joists


80


are typically 2′×6′ or 2′×8′ boards placed on edge to rest on one or more beams


70


that extend perpendicular to the joists


80


. The ends of the beams


70


rest on posts


84


that provide vertical support for the deck


100


. The posts


84


shown in

FIG. 1

rest on concrete piers


86


, which, in turn, rest on concrete footings


88


.




The space underneath the deck is often available for other activities, e.g., barbecues, etc. Underneath most decks, the joists and the other supporting structure for the deck are exposed and visible.




When applied to the bottom edge of the joists


80


, the protective trim strips


10


of the present invention appear to have an “M” shape, i.e., their cross-sections and their pattern as viewed from the end of the strips resemble the letter “M”, as seen in the right side of FIG.


1


. This “M” pattern is shown in detail in the perspective view in

FIG. 2A

, in the end view of

FIGS. 3

, and in the section view of FIG.


5


. Hereinafter, strips


10


having an “M” orientation will be referred to as “under-joist” trim strips.




Conversely, when applied to the top edges of the joists


80


, the protective trim strips


110


of the present invention appear to have a “W” shape, i.e., their cross-sections and their pattern as viewed from the end of the strips resemble the letter “W”, as shown in the left side of

FIG. 1

(

FIG. 1

shows the “M” and “W” configurations side-by-side for comparative and illustrative, purposes only, it being understood that a single deck would not feature both configurations together). This “W” pattern is shown in detail in the perspective view of

FIG. 2B

, in the end view of

FIG. 4

, and in the section view of FIG.


6


. Hereinafter, the strips


110


having a “W” orientation will be referred to as “over-joist” trim strips.




Details of the under-joist trim strip


10


will be discussed in relation to

FIGS. 2A

,


3


and


5


. The under-joist trim strips


10


are applied to the bottom edges of the joists


80


, as in the right side of the deck


100


of FIG.


1


. As shown, the under-joist trim strip


10


has several elongated panels connected together along their lengths.




Referring to

FIG. 2A

, the two center panels


18


and


20


are connected along a common edge forming a ridge


50


. The V-shaped channel formed between these panels extends the entire length of the strip


10


, as shown partially in hidden lines in FIG.


2


A. The V-shaped channel forms a drainage trough for draining water away from the building. Two parallel side panels


16


and


22


are connected to the center panels,


18


and


20


, respectively. Extending from side panel


22


is an outwardly projecting flange


24


which is normal to side panel


22


. On the opposite side of trim strip


10


is an elongated J-shaped channel


60


defined by side panel


16


, second flange


14


which extends normal to side panel


16


, and third flange


12


which extends normal to second flange


14


and parallel to side panel


16


. The second flange


14


has a width slightly greater than the width of first flange


24


, so that the first flange


24


of one strip


10


nests in J-shaped channel


60


of an adjacent strip


10


, as described below.




An optional elongated, double-sided, foam adhesive strip


170


can be applied in channel


60


to adhere to second flange


14


. A series of trim strips


10




a


,


10




b


,


10




c


, etc., are then fastened to the joists


80


using suitable fasteners


94


, such as corrosion-resistant or galvanized steel nails, or preferably screws, with the first flange


24


of one strip


10




a


nesting in the bottom of the J-shaped channel


60


of the adjacent strip


10




b


, and optionally being secured to the adjoining strip


10




b


by double-sided adhesive strip


170


.




When installed on the underside of the joists


80


as in

FIG. 5

, surface water on the top surface


82


of the deck


100


will drain between the decking planks and fall into the V-shaped channel or trough between center panels


18


and


20


. In order to ensure that the water will flow in the V-shaped channel, the V-shaped channel slopes downward as it extends away from the building, the channel sloping downward at a rate of about one inch per four feet as the protective trim strip


10


extends from the building wall


92


to the far end of the deck


100


. The channel has a uniform depth throughout its length, but the width (or, height when viewed from the side) of the side panels


16


and


22


decreases from a width of about five inches at a first end


35


attached adjacent the building, to a width of about three inches at a second end


45


farthest from the building. It will be noted in

FIG. 2A

that the front edge and the rear edge of side panels


16


and


22


are perpendicular with the top edge of the side panels, while the front edge and the rear edge of the side panels are not perpendicular with the bottom edge of the side panels


16


and


22


, i.e., the bottom edge of the side panels has a greater length than the top edge, while the V-shaped trough has a uniform depth. The advantage of this construction is that the protective trim strip


10


can be switched from the under-joist to the over-joist configuration by flipping the strip 180° about its longitudinal axis and reversing the first


35


and second


45


ends, as described below.




Details of the over-joist trim strip will be discussed in relation to

FIGS. 2B

,


4


and


6


. The over-joist trim strips


110


are applied to the tops of the joists


80


as in the left side of the deck


100


of FIG.


1


. As shown, the over-joist strips


110


can only be applied to the joists


80


before the deck planks are attached. This can take place either during the construction of a new deck, or if the deck planks of an existing deck are removed to expose the top edge of the joists


80


. Since the latter situation is highly unlikely because of the costs and time involved, the under-joist trim strips


10


are instead preferably applied to the deck for retrofitting an existing deck with the protective trim strips of the present invention.




As shown in

FIG. 2B

, two center panels


118


and


120


are connected along a common edge forming a ridge


150


. An inverted V-shaped channel formed between these panels extends the entire length of the strip


110


, as shown partially in hidden lines in

FIG. 2B

, defining two parallel drainage troughs on opposite sides of the ridge


150


. Two parallel side panels


116


and


122


are connected to the center panels,


118


and


120


, respectively.




Extending from side panel


122


is an outwardly projecting flange


124


which extends normal to side panel


122


. On the opposite side of trim strip


110


is an elongated, inverted J-shaped channel


160


defined by second flange


114


extending normal to side panel


116


, and third flange


112


extending normal to second flange


114


and parallel to side panel


116


. The second flange


114


has a width slightly greater than the width of first flange


124


, so that first flange


124


of one strip


110


nests in inverted J-shaped channel


160


of an adjacent strip


110


, as described below. An optional elongated foam double-sided adhesive strip


170


can be applied to the channel


160


to adhere the second flange


114


in channel


160


of the trim strip


110


. A series of trim strips are fastened to the top edge of joists


80


using suitable fasteners


194


, such as corrosion-resistant or galvanized steel nails, or preferably, screws.




When installed on the top edges of the joists


80


as in

FIG. 6

, surface water on the top surface


82


of the deck


100


will drain between the decking planks and fall into the parallel drainage troughs defined on opposite sides of ridge


150


. In order to ensure that water will flow through the drainage troughs, the troughs slope downward from a first end


135


adapted for attachment adjacent the building wall


92


to an opposite second end


145


at the opposite end of the deck


100


. Side panels


116


and


122


taper in height from about three inches at the first end


135


to about five inches at the second end


145


. The configuration can be obtained by changing the orientation of protective strip


10


, by flipping the strip


10


by 180° about its longitudinal axis and reversing the first


35


and second


45


ends, as mentioned above.




As shown in

FIG. 6

, adjacent protective trim strips


110




a


,


110




b


,


110




c


, etc. are attached to the top edges of the joists by fasteners


194


, with the first flange


124


of one strip


110




a


nested in the J-shaped channel


160


of the adjacent strip


110




b


, with the flange


124


optionally secured to the J-shaped channel


160


by double sided adhesive strip


170


.





FIG. 7

shows an elevation view of the over-joist trim strip


110


(i.e., having the “W” orientation), showing the changing height of the side panels of the strip from the end


135


that, when installed, is closest to the building to the opposite end


145


farthest from the building.




The strips can be made of any suitable material that can be fastened to the joists including aluminum and vinyl-based materials, such as are commonly used for making siding strips for homes.




Exemplary dimensions of the protective trim strip


10


and


110


include: length of eight or twelve feet and overall width of about seventeen inches; side panel


16


,


22


,


116


,


122


have a length of eight or twelve feet and heights tapering along the length from three to five inches; outwardly projecting first flanges


24


and


124


having a length of eight or twelve feet and a width of about one and one-half inches; outwardly projecting second flanges


14


and


114


having a length of eight or twelve feet and a width of about one and three-quarter inches; third flanges


12


and


112


having a length of eight or twelve feet and a height of about one inch; and all panels and flanges having a thickness of about 0.046 inches.




It is to be understood that the present invention is not limited to the embodiments described above, but encompasses any and all embodiments within the scope of the following claims.



Claims
  • 1. A protective trim strip for decks, comprising:a first elongated, rectangular center panel and a second elongated, rectangular panel, said first and second panels having elongated, opposed first and second edges, the first edges of said first and second center panels being joined to form a V-shape; a first elongated side panel joined to the second edge of said first center panel; a second elongated side panel joined to the second edge of said second center panel, said second side panel being disposed parallel to said first side panel; a first elongated flange extending normal to said first side panel; and a second elongated flange extending normal to said second side panel and a third elongated flange extending normal to said second flange and parallel to said second side panel, said second side panel and said second and third flanges defining a J-shaped channel having a width slightly greater than said first flange, said J-shaped channel being adapted for receiving an edge of a deck joist; wherein a plurality of protective trim sheets are adapted for attachment between joists of a deck with a single protective trim sheet extending between each adjacent pair of joists, said first flange of one protective trim sheet being nested in said J-shaped channel of an adjacent protective trim sheet, whereby surface water falling through a deck surface is carried away from an end of the deck by the protective trim sheets.
  • 2. The protective trim sheet according to claim 1, wherein said first and second side panels have a first end and a second end, said first and second side panels tapering in width, being narrow at the first end and broad at the second end.
  • 3. A method of attaching the protective sheet according to claim 2 to a deck extending from a building, comprising the steps of:orienting the protective strip with the second end adjacent the building; and attaching the J-shaped channel and the first flange to a bottom edge of adjacent joists; wherein the protective strip has an M-shaped configuration in transverse section and the first and second panels form a V-shaped trough sloping down and away from the building for carrying away surface water.
  • 4. A method of attaching the protective sheet according to claim 2 to a deck extending from a building, comprising the steps of:orienting the protective strip with the first end adjacent the building; and attaching the J-shaped channel and the first flange to a top edge of adjacent joists; wherein the protective strip has a W-shaped configuration in transverse section and the first and second panels form a pair of parallel troughs sloping down and away from the building for carrying away surface water.
  • 5. The protective trim sheet according to claim 1, wherein the protective trim sheet is formed in one piece from vinyl.
  • 6. The protective trim sheet according to claim 1, wherein the protective trim sheet is formed in one piece from aluminum.
  • 7. The protective trim sheet according to claim 1, further comprising an elongated strip of double-sided foam adhesive attached to the second flange.
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Number Name Date Kind
3111788 Ouellet Nov 1963 A
3343312 Tischuk Sep 1967 A
3759007 Thiele Sep 1973 A
4065883 Thibodeau Jan 1978 A
4192117 Heirich Mar 1980 A
4373315 Farrant Feb 1983 A
4697399 Ryan Oct 1987 A
4860502 Mickelsen Aug 1989 A
5195281 Kosko Mar 1993 A
5765328 Moore Jun 1998 A
5927028 Rossi Jul 1999 A
6164019 Salley Dec 2000 A
6212837 Davis et al. Apr 2001 B1
6226941 Stevens May 2001 B1
6244007 Heikkila Jun 2001 B1
6279271 Burkart, Jr. Aug 2001 B1
6308479 Prohofsky Oct 2001 B1
6336300 Babucke Jan 2002 B1
6343450 Vance, Jr. Feb 2002 B1
6393785 Burt May 2002 B1
6415571 Risser Jul 2002 B2
6421967 Wlaker Jul 2002 B1
20030074850 Ready et al. Apr 2003 A1