Information
-
Patent Grant
-
6688059
-
Patent Number
6,688,059
-
Date Filed
Friday, December 6, 200222 years ago
-
Date Issued
Tuesday, February 10, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Friedman; Carl D.
- Glessner; Brian E.
-
CPC
-
US Classifications
Field of Search
US
- 052 3021
- 052 3023
- 052 468
- 052 478
- 052 537
- 052 11
- 052 50601
- 052 50605
- 052 7301
- 052 7481
-
International Classifications
-
Abstract
A protective trim strip having an “M”-shaped lateral cross-section is provided with a lengthwise channel along one edge and a lengthwise flange edge extending outwardly from the strip. A plurality of the trim strips are attached, using nails or screws, in a side-by-side and overlapping fashion onto the joists of a deck to direct water run-off away from the building to which the deck is attached, thereby protecting the deck joists and area under the deck from standing water. The flange edge of each strip is placed into the channel of the neighboring strip to improve the overlap. A foam adhesive can be used to adhere the flange edges of each strip into the corresponding channel of the neighboring strip.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to protective trim strips for decks, and particularly to trim strips that can be applied side-by-side in overlapping fashion to the joists to direct water run-off away from the building to which the deck is attached, as well as to provide an aesthetically pleasing appearance when viewed from underneath the deck.
2. Description of the Related Art
The present invention is directed to protective trim strips applied to home deck structures. In particular, the invention is a contoured strip, a plurality of which can be attached to the joists of existing or new decks to direct water run-off away from the building to which the deck is attached and to provide an aesthetically pleasing appearance.
Deck structures are typically built to extend outwardly from houses and other buildings to provide additional surface area above the ground or grade level. They provide support for various kinds of home activities, such as barbecue events, lounging, sun-tanning, and get togethers with family and neighbors.
During periods of precipitation, e.g., rain or snow, large amounts of water can run over the deck surface and between the deck planks. It is important to ensure that the water run-off is directed away from the house or other building to avoid problems that can otherwise occur, such as flooding in the lower levels of the building. Another problem that can occur is rotting or deterioration of the joists from slow drainage of surface water. Decks are generally constructed with a plurality of deck planks that are fastened (e.g., with nails) to a series of parallel joists, thereby providing the upper support surface of the deck. The joists typically extend outward from the building and themselves rest on two or more beams that extend perpendicularly to the direction of the joists. Finally, the beams rest on vertically arranged weight-supporting posts.
The present invention solves the problem of water run-off from the decks by providing a contoured protective trim strip in which a plurality of the strips are attached to the joists of the deck to direct water run-off away from the building. Also, the strips provide an aesthetically pleasing appearance to the deck when viewed from the space below the deck. The related art shows various efforts which have been made to address these problems, as well as related problems.
U.S. Pat. No. 4,065,883, issued to Thibodeau on Jan. 3, 1978, teaches spaced water conducting members mounted on beams (joists) to direct water run-off away from a building. U.S. Pat. No. 4,697,399, issued to Ryan on Oct. 6, 1987, teaches a universal deck made using a plurality of parallel overlapping corrugated members that direct water run-off away from the building. U.S. Pat. No. 4,860,502, issued to Mickelsen on Aug. 29, 1989, teaches a deck gutter system in which a series of gutters are mounted onto an existing deck to ensure water run-off in a direction away from the building.
U.S. Pat. No. 5,195,281, issued to Kosko on Mar. 23, 1993, teaches a deck trough that is mounted onto existing deck joists to create a water-proof roof for the space below the deck. U.S. Pat. No. 5,765,328, issued to Moore on Jun. 16, 1998, teaches a deck drainage system using a plurality of side-by-side flexible channels mounted onto the deck joists. U.S. Pat. No. 6,164,019, issued to Salley on Dec. 26, 2000, teaches dry deck rain trays that are mounted onto the deck joists.
U.S. Pat. No. 6,212,837, issued to Davis et al. on Apr. 10, 2001, teaches a rain water diverter system for deck structures. U.S. Pat. No. 6,279,271, issued to Burkart, Jr. on Aug. 28, 2001, teaches an under-deck water shedding system using a grid structure of panels. U.S. Pat. No. 6,308,479, issued to Prohofsky on Oct. 30, 2001, teaches a rain water diverter system for deck structures.
U.S. Pat. No. 6,336,300, issued to Babucke on Jan. 8, 2002, teaches a device to divert water from a deck. U.S. Pat. No. 6,343,450, issued to Vance, Jr. on Feb. 5, 2002, teaches a snap-together drainage system for decks and canopies.
Although various shapes and structures of trim strips that are applied to decks, including joists, for the purpose of water drainage, etc. are taught in the references, none teach trim strips having the structure of the present invention. The inventive trim strips taught herein have edge features that result in the desirable edge-into-channel overlapping structure that ensures that water flow is directed away from the building. Also, the trim strips are provided with an additional slope feature that ensures rapid water flow away from the building.
None of the above inventions and patents, taken either singularly or in combination, is seen to describe the instant invention as claimed. Thus protective trim strips for decks solving the aforementioned problems are desired.
SUMMARY OF THE INVENTION
The invention is directed to a contoured protective trim strip for decks, in which a plurality of the inventive strips are placed in overlapping and side-by-side fashion onto the joists of the deck. The strips are structured to direct any water flowing from the deck, e.g., run-off due to precipitation, etc., to be directed away from the building to which the deck is attached.
The protective trim strips of the present invention are elongated strips of vinyl having a length coextensive with the length of the deck joists and having either an “M” shape or a “W” shape in transverse section, depending on whether the strips will be mounted above or below the joists, in order to define either one or two V-shaped troughs which have a gradual taper extending away from the deck ledger board. One elongated strip edge has a first flange extending parallel to the top or bottom edge of the joist, while the opposite elongated strip edge has a second flange slightly wider than the first flange extending parallel to the joist edge with a third flange normal to the second, so that the edges of adjacent strips can be overlapped or nested. The overall width of the strip is preferably dimensioned to extend between the conventional sixteen inch on center joist spacing commonly used in deck construction. The vinyl may be textured to resemble house siding.
The strips can be applied as an after-market retrofit in a side-by-side fashion to cover the bottom of the joists of existing decks. In this way, the strips provide a gutter system directing any collected water away from the building to which the deck is attached. The resulting system of overlapping strips also provides a roof having an aesthetically appearance for the space under the deck.
Alternatively, the strips can be applied to the tops of the joists during construction of a new deck before the deck planks have been attached to the joists. This arrangement directs water run-off away from the building and protects the joists from water damage as well.
Accordingly, it is a principal object of the invention to provide a contoured protective trim strip that can be applied to deck joists to provide an aesthetically pleasing appearance as well as direct water run-off away from the building.
It is another object of the invention to provide a deck structure that is modified to include the above protective trim strips.
It is an object of the invention to provide improved elements and arrangements thereof for the purposes described which is inexpensive, dependable and fully effective in accomplishing its intended purposes.
These and other objects of the present invention will becomes readily apparent upon further review of the following specification and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an environmental, perspective view of a deck including the protective strips according to the present invention the deck being broken away to show over the joist construction on the left side and under the joist construction on the right side.
FIG. 2A
shows a side perspective view of a protective trim strip according to the present invention configured in an “M” shape in section for attachment to the bottom edges of the joists.
FIG. 2B
shows a side perspective view of a protective trim strip according to the present invention configured in a “W” shape in section for attachment to the top edges of the joists.
FIG. 3
shows an end view of the protective trim strip of FIG.
2
A.
FIG. 4
shows an end view of the protective trim strip of FIG.
2
B.
FIG. 5
shows a section view of a plurality of the protective trim strips of
FIG. 2A
attached to adjacent joists, the deck planks being omitted.
FIG. 6
shows a section view of a plurality of the protective trim strips of
FIG. 2B
attached to adjacent joists.
FIG. 7
is an elevational view of the protective trim strip of FIG.
2
B.
Similar reference characters denote corresponding features consistently throughout the attached drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention is directed to contoured protective trim strips used on deck structures which facilitate drainage of surface water to preserve the deck substructure from the effects of weather and channel rain water away from the building foundation, to provide a roof which protects the area beneath the deck from water drainage, and to provide a decorative trim beneath the surface of the deck.
FIG. 1
shows a perspective cutaway view of a typical deck
100
extending outward from a wall
92
of a building. In this case, the deck extends outwardly from the bottoms of the doors
90
. Portions of railings
102
are also shown.
The top surface
82
of the deck
100
(only a portion of the deck surface is shown in cutaway in
FIG. 1
) is made up of a series of deck planks that are placed side-by-side from one side of the deck to the other. The deck planks are attached to a series of parallel joists
80
, which extend away from the building. The joists
80
are typically 2′×6′ or 2′×8′ boards placed on edge to rest on one or more beams
70
that extend perpendicular to the joists
80
. The ends of the beams
70
rest on posts
84
that provide vertical support for the deck
100
. The posts
84
shown in
FIG. 1
rest on concrete piers
86
, which, in turn, rest on concrete footings
88
.
The space underneath the deck is often available for other activities, e.g., barbecues, etc. Underneath most decks, the joists and the other supporting structure for the deck are exposed and visible.
When applied to the bottom edge of the joists
80
, the protective trim strips
10
of the present invention appear to have an “M” shape, i.e., their cross-sections and their pattern as viewed from the end of the strips resemble the letter “M”, as seen in the right side of FIG.
1
. This “M” pattern is shown in detail in the perspective view in
FIG. 2A
, in the end view of
FIGS. 3
, and in the section view of FIG.
5
. Hereinafter, strips
10
having an “M” orientation will be referred to as “under-joist” trim strips.
Conversely, when applied to the top edges of the joists
80
, the protective trim strips
110
of the present invention appear to have a “W” shape, i.e., their cross-sections and their pattern as viewed from the end of the strips resemble the letter “W”, as shown in the left side of
FIG. 1
(
FIG. 1
shows the “M” and “W” configurations side-by-side for comparative and illustrative, purposes only, it being understood that a single deck would not feature both configurations together). This “W” pattern is shown in detail in the perspective view of
FIG. 2B
, in the end view of
FIG. 4
, and in the section view of FIG.
6
. Hereinafter, the strips
110
having a “W” orientation will be referred to as “over-joist” trim strips.
Details of the under-joist trim strip
10
will be discussed in relation to
FIGS. 2A
,
3
and
5
. The under-joist trim strips
10
are applied to the bottom edges of the joists
80
, as in the right side of the deck
100
of FIG.
1
. As shown, the under-joist trim strip
10
has several elongated panels connected together along their lengths.
Referring to
FIG. 2A
, the two center panels
18
and
20
are connected along a common edge forming a ridge
50
. The V-shaped channel formed between these panels extends the entire length of the strip
10
, as shown partially in hidden lines in FIG.
2
A. The V-shaped channel forms a drainage trough for draining water away from the building. Two parallel side panels
16
and
22
are connected to the center panels,
18
and
20
, respectively. Extending from side panel
22
is an outwardly projecting flange
24
which is normal to side panel
22
. On the opposite side of trim strip
10
is an elongated J-shaped channel
60
defined by side panel
16
, second flange
14
which extends normal to side panel
16
, and third flange
12
which extends normal to second flange
14
and parallel to side panel
16
. The second flange
14
has a width slightly greater than the width of first flange
24
, so that the first flange
24
of one strip
10
nests in J-shaped channel
60
of an adjacent strip
10
, as described below.
An optional elongated, double-sided, foam adhesive strip
170
can be applied in channel
60
to adhere to second flange
14
. A series of trim strips
10
a
,
10
b
,
10
c
, etc., are then fastened to the joists
80
using suitable fasteners
94
, such as corrosion-resistant or galvanized steel nails, or preferably screws, with the first flange
24
of one strip
10
a
nesting in the bottom of the J-shaped channel
60
of the adjacent strip
10
b
, and optionally being secured to the adjoining strip
10
b
by double-sided adhesive strip
170
.
When installed on the underside of the joists
80
as in
FIG. 5
, surface water on the top surface
82
of the deck
100
will drain between the decking planks and fall into the V-shaped channel or trough between center panels
18
and
20
. In order to ensure that the water will flow in the V-shaped channel, the V-shaped channel slopes downward as it extends away from the building, the channel sloping downward at a rate of about one inch per four feet as the protective trim strip
10
extends from the building wall
92
to the far end of the deck
100
. The channel has a uniform depth throughout its length, but the width (or, height when viewed from the side) of the side panels
16
and
22
decreases from a width of about five inches at a first end
35
attached adjacent the building, to a width of about three inches at a second end
45
farthest from the building. It will be noted in
FIG. 2A
that the front edge and the rear edge of side panels
16
and
22
are perpendicular with the top edge of the side panels, while the front edge and the rear edge of the side panels are not perpendicular with the bottom edge of the side panels
16
and
22
, i.e., the bottom edge of the side panels has a greater length than the top edge, while the V-shaped trough has a uniform depth. The advantage of this construction is that the protective trim strip
10
can be switched from the under-joist to the over-joist configuration by flipping the strip 180° about its longitudinal axis and reversing the first
35
and second
45
ends, as described below.
Details of the over-joist trim strip will be discussed in relation to
FIGS. 2B
,
4
and
6
. The over-joist trim strips
110
are applied to the tops of the joists
80
as in the left side of the deck
100
of FIG.
1
. As shown, the over-joist strips
110
can only be applied to the joists
80
before the deck planks are attached. This can take place either during the construction of a new deck, or if the deck planks of an existing deck are removed to expose the top edge of the joists
80
. Since the latter situation is highly unlikely because of the costs and time involved, the under-joist trim strips
10
are instead preferably applied to the deck for retrofitting an existing deck with the protective trim strips of the present invention.
As shown in
FIG. 2B
, two center panels
118
and
120
are connected along a common edge forming a ridge
150
. An inverted V-shaped channel formed between these panels extends the entire length of the strip
110
, as shown partially in hidden lines in
FIG. 2B
, defining two parallel drainage troughs on opposite sides of the ridge
150
. Two parallel side panels
116
and
122
are connected to the center panels,
118
and
120
, respectively.
Extending from side panel
122
is an outwardly projecting flange
124
which extends normal to side panel
122
. On the opposite side of trim strip
110
is an elongated, inverted J-shaped channel
160
defined by second flange
114
extending normal to side panel
116
, and third flange
112
extending normal to second flange
114
and parallel to side panel
116
. The second flange
114
has a width slightly greater than the width of first flange
124
, so that first flange
124
of one strip
110
nests in inverted J-shaped channel
160
of an adjacent strip
110
, as described below. An optional elongated foam double-sided adhesive strip
170
can be applied to the channel
160
to adhere the second flange
114
in channel
160
of the trim strip
110
. A series of trim strips are fastened to the top edge of joists
80
using suitable fasteners
194
, such as corrosion-resistant or galvanized steel nails, or preferably, screws.
When installed on the top edges of the joists
80
as in
FIG. 6
, surface water on the top surface
82
of the deck
100
will drain between the decking planks and fall into the parallel drainage troughs defined on opposite sides of ridge
150
. In order to ensure that water will flow through the drainage troughs, the troughs slope downward from a first end
135
adapted for attachment adjacent the building wall
92
to an opposite second end
145
at the opposite end of the deck
100
. Side panels
116
and
122
taper in height from about three inches at the first end
135
to about five inches at the second end
145
. The configuration can be obtained by changing the orientation of protective strip
10
, by flipping the strip
10
by 180° about its longitudinal axis and reversing the first
35
and second
45
ends, as mentioned above.
As shown in
FIG. 6
, adjacent protective trim strips
110
a
,
110
b
,
110
c
, etc. are attached to the top edges of the joists by fasteners
194
, with the first flange
124
of one strip
110
a
nested in the J-shaped channel
160
of the adjacent strip
110
b
, with the flange
124
optionally secured to the J-shaped channel
160
by double sided adhesive strip
170
.
FIG. 7
shows an elevation view of the over-joist trim strip
110
(i.e., having the “W” orientation), showing the changing height of the side panels of the strip from the end
135
that, when installed, is closest to the building to the opposite end
145
farthest from the building.
The strips can be made of any suitable material that can be fastened to the joists including aluminum and vinyl-based materials, such as are commonly used for making siding strips for homes.
Exemplary dimensions of the protective trim strip
10
and
110
include: length of eight or twelve feet and overall width of about seventeen inches; side panel
16
,
22
,
116
,
122
have a length of eight or twelve feet and heights tapering along the length from three to five inches; outwardly projecting first flanges
24
and
124
having a length of eight or twelve feet and a width of about one and one-half inches; outwardly projecting second flanges
14
and
114
having a length of eight or twelve feet and a width of about one and three-quarter inches; third flanges
12
and
112
having a length of eight or twelve feet and a height of about one inch; and all panels and flanges having a thickness of about 0.046 inches.
It is to be understood that the present invention is not limited to the embodiments described above, but encompasses any and all embodiments within the scope of the following claims.
Claims
- 1. A protective trim strip for decks, comprising:a first elongated, rectangular center panel and a second elongated, rectangular panel, said first and second panels having elongated, opposed first and second edges, the first edges of said first and second center panels being joined to form a V-shape; a first elongated side panel joined to the second edge of said first center panel; a second elongated side panel joined to the second edge of said second center panel, said second side panel being disposed parallel to said first side panel; a first elongated flange extending normal to said first side panel; and a second elongated flange extending normal to said second side panel and a third elongated flange extending normal to said second flange and parallel to said second side panel, said second side panel and said second and third flanges defining a J-shaped channel having a width slightly greater than said first flange, said J-shaped channel being adapted for receiving an edge of a deck joist; wherein a plurality of protective trim sheets are adapted for attachment between joists of a deck with a single protective trim sheet extending between each adjacent pair of joists, said first flange of one protective trim sheet being nested in said J-shaped channel of an adjacent protective trim sheet, whereby surface water falling through a deck surface is carried away from an end of the deck by the protective trim sheets.
- 2. The protective trim sheet according to claim 1, wherein said first and second side panels have a first end and a second end, said first and second side panels tapering in width, being narrow at the first end and broad at the second end.
- 3. A method of attaching the protective sheet according to claim 2 to a deck extending from a building, comprising the steps of:orienting the protective strip with the second end adjacent the building; and attaching the J-shaped channel and the first flange to a bottom edge of adjacent joists; wherein the protective strip has an M-shaped configuration in transverse section and the first and second panels form a V-shaped trough sloping down and away from the building for carrying away surface water.
- 4. A method of attaching the protective sheet according to claim 2 to a deck extending from a building, comprising the steps of:orienting the protective strip with the first end adjacent the building; and attaching the J-shaped channel and the first flange to a top edge of adjacent joists; wherein the protective strip has a W-shaped configuration in transverse section and the first and second panels form a pair of parallel troughs sloping down and away from the building for carrying away surface water.
- 5. The protective trim sheet according to claim 1, wherein the protective trim sheet is formed in one piece from vinyl.
- 6. The protective trim sheet according to claim 1, wherein the protective trim sheet is formed in one piece from aluminum.
- 7. The protective trim sheet according to claim 1, further comprising an elongated strip of double-sided foam adhesive attached to the second flange.
US Referenced Citations (23)